Mechanical and electrical equipment installation and debugging platform

Abstract

The utility model discloses a kind of electromechanical equipment installation debugging platform, including mobile frame and the controller of fixed installation on mobile frame, the outer surface side of mobile frame is fixedly connected with fixed column, the chain type lifting assembly is fixedly installed in fixed column, the movable end of chain type lifting assembly is fixedly connected with shell;The shell is installed with self-locking angle adjusting assembly, the movable end of self-locking angle adjusting assembly is fixedly connected with assembly tray.The utility model in, realize overall flexible transfer by mobile frame, different height requirement is adapted through chain type lifting assembly, angle stability is guaranteed using self-locking angle adjusting assembly and does not need additional brake, accurate delivery installation position is relied on push assembly, collocation clamping assembly and flexible clamp steady no-loss clamping various specifications equipment, installation debugging efficiency, accuracy and security are greatly improved, reduce manual operation intensity, adapt to the installation debugging scene of various specifications equipment.

Description

Technical Field

[0001] This utility model relates to the field of debugging platform technology, and in particular to an electromechanical equipment installation and debugging platform. Background Technology

[0002] With the continuous improvement of industrial automation, various electromechanical equipment is increasingly widely used in manufacturing, energy, transportation and other fields. During the installation and commissioning of electromechanical equipment, accurate positioning, height adjustment, angle calibration and clamping are often required. Especially for medium-sized and irregularly shaped equipment, the installation process is complex and the accuracy requirements are high. Traditional manual handling and positioning methods are not only inefficient, but also have problems such as high operational risks and easy damage to equipment.

[0003] Currently, common installation auxiliary equipment mainly includes simple lifting platforms, robotic arms, or hoisting devices, but there are still certain limitations: for example, ordinary lifting mechanisms have limited adjustment range and insufficient stability; angle adjustment mostly relies on manual operation, which makes it difficult to guarantee accuracy and lacks self-locking function, posing safety hazards; clamping devices often have a simple structure and cannot adapt to equipment of different specifications or complex shapes, which can easily lead to surface damage or installation misalignment.

[0004] To address this, we propose a platform for the installation and commissioning of electromechanical equipment. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an electromechanical equipment installation and commissioning platform.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an electromechanical equipment installation and debugging platform, including a mobile frame and a controller fixedly installed on the mobile frame, a fixed column is fixedly connected to one side of the outer surface of the mobile frame, a chain-type lifting assembly is fixedly installed on the fixed column, and a housing is fixedly connected to the movable end of the chain-type lifting assembly;

[0007] The housing is equipped with a self-locking angle adjustment component, and the movable end of the self-locking angle adjustment component is fixedly connected to an assembly plate;

[0008] A fixed frame is fixedly connected to one side of the outer surface of the assembly plate, and a pushing component is installed on the fixed frame. The movable end of the pushing component is fixedly connected to a movable frame.

[0009] The movable frame is equipped with a clamping assembly at its end, and both movable ends of the clamping assembly are fixedly connected to flexible clamps.

[0010] Furthermore, the chain-type lifting assembly includes a first motor and two sprockets. The first motor is fixedly installed on one side of the outer wall of the fixed column. The drive shaft of the first motor passes through the fixed column and is fixedly connected to the adjacent sprocket. Both sprockets are rotatably installed inside the fixed column. A chain body is meshed between the two sprockets. Several consecutive sections of the chain body are fixedly connected to a slide block. The slide block is slidably connected to the fixed column and fixedly connected to the housing. The fixed column has a limiting function for the slide block, which can ensure the stability of the slide block's movement.

[0011] Furthermore, the self-locking angle adjustment assembly includes a second motor, which is fixedly mounted on one side of the outer wall of the housing. A worm gear is fixedly connected to the drive end of the second motor, and the worm gear passes through the housing and is rotatably connected to the housing. A worm wheel is meshed with the bottom of the worm gear, and a rotating shaft is fixedly connected to one end of the worm wheel. The rotating shaft passes through the housing and is fixedly connected to the assembly plate. The self-locking characteristic of the worm wheel and worm gear mechanism allows the angle to be reliably locked at any position without the need for an additional braking device. This ensures the flexibility of angle adjustment and improves the structural stability and operational safety under load.

[0012] Furthermore, the rotating shaft is rotatably connected to the housing, providing stable support and smooth rotation guidance for the angle adjustment of the assembly plate.

[0013] Furthermore, the pushing component includes a third motor, which is fixedly installed at the end of the fixed frame. The drive end of the third motor is fixedly connected to a one-way screw, which passes through the fixed frame and is rotatably connected to the fixed frame and the assembly plate. The outer surface of the one-way screw is threaded with a movable seat, which is fixedly connected to the movable frame, allowing for simple pushing operations.

[0014] Furthermore, the movable seat is slidably connected to the fixed frame, which guides and constrains the horizontal movement of the movable seat, preventing it from shifting as the screw rotates.

[0015] Furthermore, the clamping assembly includes a fourth motor, which is fixedly mounted on one side of the outer wall of the movable frame. The drive end of the fourth motor is fixedly connected to a bidirectional screw, which passes through the movable frame and is rotatably connected to it. Two sliders are symmetrically threaded on the outer surface of the bidirectional screw, and the sliders are slidably connected to the movable frame and fixed to the flexible clamp housing, which can realize the synchronous opening and closing of the flexible clamp.

[0016] The beneficial effects of this utility model are:

[0017] In use, this utility model achieves flexible overall transfer with the help of a mobile frame, adapts to different height requirements through a chain-type lifting component, ensures angle stability without the need for additional brakes through a self-locking angle adjustment component, accurately delivers the device to the installation position with the help of a pushing component, and smoothly and damage-free clamps various sizes of equipment with the help of clamping components and flexible clamps, which greatly improves the efficiency, accuracy and safety of installation and debugging, reduces the intensity of manual operation, and is suitable for installation and debugging scenarios of various sizes of equipment. Attached Figure Description

[0018] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a second-view perspective three-dimensional structural diagram of the present invention;

[0021] Figure 3 For the present utility model Figure 2 Enlarged view of point A in the middle;

[0022] Figure 4 This is a top view of the structure of this utility model;

[0023] Figure 5 This is a cross-sectional view of the shell structure of this utility model.

[0024] The attached figures are labeled as follows:

[0025] 1. Mobile frame; 2. Fixed column; 3. First motor; 4. Movable seat; 5. Movable frame; 6. Bidirectional screw; 7. Flexible clamp; 8. Assembly tray; 9. Fixed frame; 10. Sprocket; 11. Chain body; 12. Controller; 13. Second motor; 14. Third motor; 15. Fourth motor; 16. Housing; 17. One-way screw; 18. Slider; 19. Worm gear; 20. Slide block; 21. Rotating shaft; 22. Worm wheel. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figures 1-5 As shown, an electromechanical equipment installation and commissioning platform is disclosed, comprising a mobile frame 1 and a controller 12 fixedly mounted on the mobile frame 1. The bottom of the mobile frame 1 is equipped with two existing directional wheels and two existing self-locking casters, located on one side of the controller 12 for easy overall movement. A fixed post 2 is fixedly connected to one side of the outer surface of the mobile frame 1. A chain-type lifting assembly is fixedly mounted on the fixed post 2. The movable end of the chain-type lifting assembly is fixedly connected to a housing 16. The chain-type lifting assembly includes a first motor 3 and two sprockets 10, with the first motor 3 fixedly mounted on the fixed post. On one side of the outer wall of 2, the drive shaft of the first motor 3 passes through the fixed column 2 and is fixedly connected to the adjacent sprocket 10. Both sprockets 10 are rotatably installed inside the fixed column 2. The two sprockets 10 are meshed together with a chain body 11. Several consecutive sections of the chain body 11 are fixedly connected to a slide block 20. The slide block 20 is slidably connected to the fixed column 2 and fixedly connected to the housing 16. The sprocket 10 is rotatably connected to the fixed column 2 through a bearing seat. The bearing seat body is fixed to the fixed column 2. The inner ring of the bearing inside the bearing seat is fixed to the mounting shaft of the sprocket 10.

[0028] The housing 16 is equipped with a self-locking angle adjustment assembly. The movable end of the self-locking angle adjustment assembly is fixedly connected to the assembly plate 8. The self-locking angle adjustment assembly includes a second motor 13, which is fixedly installed on one side of the outer wall of the housing 16. The drive end of the second motor 13 is fixedly connected to a worm gear 19, which passes through the housing 16 and is rotatably connected to the housing 16. The bottom of the worm gear 19 is meshed with a worm wheel 22. One end of the worm wheel 22 is fixedly connected to a rotating shaft 21, which passes through the housing 16 and is fixedly connected to the assembly plate 8. The rotating shaft 21 is rotatably connected to the housing 16. The rotating shaft 21 and the housing 16 are rotatably connected through a bearing seat. The bearing seat body is fixed to the housing 16, and the inner ring of the bearing inside the bearing seat is fixedly connected to the rotating shaft 21.

[0029] A fixed frame 9 is fixedly connected to one side of the outer surface of the assembly plate 8. A pushing component is installed on the fixed frame 9. A movable frame 5 is fixedly connected to the movable end of the pushing component. The pushing component includes a third motor 14, which is fixedly installed at the end of the fixed frame 9. A one-way screw 17 is fixedly connected to the drive end of the third motor 14. The one-way screw 17 passes through the fixed frame 9 and is rotatably connected to the fixed frame 9 and the assembly plate 8. A movable seat 4 is threaded onto the outer surface of the one-way screw 17, and the movable seat 4 is fixedly connected to the movable frame 5. The movable seat 4 is slidably connected to the fixed frame 9. The thread helix angle of the one-way screw 17 is less than the friction angle, which gives the one-way screw 17 a self-locking capability, preventing it from shifting due to vibration or load. The one-way screw 17 rotates with the fixed frame 9 and the assembly plate 8 through bearing seats. The seats of the two bearing seats are fixed to the fixed frame 9 and the assembly plate 8 respectively. The inner ring of the bearing in the bearing seat is fixed to the one-way screw 17.

[0030] A clamping assembly is installed at the end of the movable frame 5. Both movable ends of the clamping assembly are fixedly connected to flexible clamps 7. The flexible clamps 7 are based on… The industrial tool using clamping technology forms a gripper that geometrically matches the workpiece in real time by retracting a pin, achieving point contact fixation. This flexible clamp 7 is pneumatically controlled, and the clamping assembly includes a fourth motor 15, which is fixedly mounted on one side of the outer wall of the movable frame 5. The drive end of the fourth motor 15 is fixedly connected to a bidirectional screw 6, which passes through the movable frame 5 and is rotatably connected to it. Two sliders 18 are symmetrically threaded on the outer surface of the bidirectional screw 6, and the sliders 18 are slidably connected to the movable frame 5 and fixed to the outer shell of the flexible clamp 7. The helix angle of the bidirectional screw 6 is smaller than the friction angle, giving it a self-locking capability and preventing it from shifting due to vibration or load. The bidirectional screw 6 is rotatably connected to the movable frame 5 through a bearing seat. The bearing seat body is fixed to the movable frame 5, and the inner ring of the bearing inside the bearing seat is fixed to the bidirectional screw 6.

[0031] The controller 12 is equipped with an existing button box for easy manual control. The controller 12 is electrically connected to the first motor 3, the flexible clamp 7, the second motor 13, the third motor 14, and the fourth motor 15, which facilitates the control of the overall operation. Furthermore, the entire system requires frequent cleaning and maintenance during long-term use to ensure the normal operation of each motor, screw, and other components.

[0032] Working principle: The overall position is flexibly transferred by moving the frame 1. After reaching the working position, the vertical height is adjusted by the chain-type lifting assembly: the first motor 3 drives the sprocket 10 to rotate, which drives the chain body 11 to move. The slide block 20 fixed to a specific segment of the chain slides along the fixed column 2, thereby driving the housing 16 and all other components connected to it to rise and fall synchronously to adapt to different installation or debugging requirements.

[0033] After the height adjustment is completed, the self-locking angle adjustment component starts working to adjust the installation angle of the equipment. The second motor 13 drives the worm gear 19 to rotate, and the worm wheel 22 meshing with the worm gear 19 rotates accordingly, driving the fixedly connected rotating shaft 21 to rotate, ultimately driving the assembly plate 8 and all its components to rotate around the axis of the rotating shaft 21. Due to the inherent self-locking characteristics of the worm wheel 22 and worm gear 19 mechanism, this angle adjustment can be reliably locked at any position without the need for an additional braking device, ensuring angle stability under load.

[0034] Subsequently, the pushing component is responsible for achieving horizontal displacement. The third motor 14 drives the unidirectional screw 17 to rotate, and the movable seat 4, which is threadedly engaged with it, moves along the screw axis under the constraint of the fixed frame 9, thereby pushing the movable frame 5 fixed to it and the clamping component at the end to extend or retract, accurately delivering the equipment to the installation position.

[0035] Finally, the clamping assembly performs the gripping and releasing of the electromechanical equipment. The fourth motor 15 drives the bidirectional screw 6 to rotate, causing the two sliders 18 symmetrically distributed on the screw to move towards or away from each other, driving the two flexible clamps 7 to move closer or further away synchronously, thereby smoothly and without damage clamping or releasing equipment of different shapes and sizes.

[0036] The entire workflow is coordinated and controlled by the controller 12, which realizes all-round and automated positioning and operation of the electromechanical equipment during installation and commissioning, including lifting, angle adjustment, horizontal pushing and flexible clamping, which significantly improves installation efficiency, accuracy and safety.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An electromechanical equipment installation and debugging platform, comprising a mobile frame (1) and a controller (12) fixedly mounted on the mobile frame (1), characterized in that: A fixed column (2) is fixedly connected to one side of the outer surface of the mobile frame (1), and a chain-type lifting assembly is fixedly installed on the fixed column (2). The movable end of the chain-type lifting assembly is fixedly connected to a housing (16). The housing (16) is equipped with a self-locking angle adjustment component, and the movable end of the self-locking angle adjustment component is fixedly connected to an assembly plate (8); A fixed frame (9) is fixedly connected to one side of the outer surface of the assembly plate (8), and a pushing component is installed on the fixed frame (9). A movable frame (5) is fixedly connected to the movable end of the pushing component. The movable frame (5) is equipped with a clamping assembly at its end, and both movable ends of the clamping assembly are fixedly connected with flexible clamps (7).

2. The electromechanical equipment installation and commissioning platform according to claim 1, characterized in that: The chain-type lifting assembly includes a first motor (3) and two sprockets (10). The first motor (3) is fixedly installed on one side of the outer wall of the fixed column (2). The drive shaft of the first motor (3) passes through the fixed column (2) and is fixedly connected to the adjacent sprocket (10). Both sprockets (10) are rotatably installed inside the fixed column (2). The two sprockets (10) are meshed together with a chain body (11). Several consecutive sections of the chain body (11) are fixedly connected to a slide (20). The slide (20) is slidably connected to the fixed column (2) and fixedly connected to the housing (16).

3. The electromechanical equipment installation and commissioning platform according to claim 1, characterized in that: The self-locking angle adjustment assembly includes a second motor (13), which is fixedly installed on one side of the outer wall of the housing (16). The drive end of the second motor (13) is fixedly connected to a worm gear (19), which passes through the housing (16) and is rotatably connected to the housing (16). The bottom of the worm gear (19) is meshed with a worm wheel (22), and one end of the worm wheel (22) is fixedly connected to a rotating shaft (21), which passes through the housing (16) and is fixedly connected to the assembly plate (8).

4. The electromechanical equipment installation and commissioning platform according to claim 3, characterized in that: The rotating shaft (21) is rotatably connected to the housing (16).

5. The electromechanical equipment installation and commissioning platform according to claim 1, characterized in that: The pushing component includes a third motor (14), which is fixedly installed at the end of the fixed frame (9). The drive end of the third motor (14) is fixedly connected to a one-way screw (17), which passes through the fixed frame (9) and is rotatably connected to the fixed frame (9) and the assembly plate (8). The outer surface of the one-way screw (17) is threaded with a movable seat (4), which is fixedly connected to the movable frame (5).

6. The electromechanical equipment installation and commissioning platform according to claim 5, characterized in that: The movable seat (4) is slidably connected to the fixed frame (9).

7. The electromechanical equipment installation and commissioning platform according to claim 1, characterized in that: The clamping assembly includes a fourth motor (15), which is fixedly installed on one side of the outer wall of the movable frame (5). The drive end of the fourth motor (15) is fixedly connected to a bidirectional screw (6), which passes through the movable frame (5) and is rotatably connected to the movable frame (5). The outer surface of the bidirectional screw (6) is symmetrically threaded with two sliders (18), which are slidably connected to the movable frame (5) and fixed to the outer shell of the flexible clamp (7).

Images