Multi-needle nitrogen protection system

By using a parallel rod design and magnetic connection, the system enables rapid replacement of multi-needle potting systems and uniform nitrogen delivery, solving the problems of long potting needle replacement time and collision, and improving potting efficiency and quality.

CN224493719UActive Publication Date: 2026-07-14TIANJIN PHARMA GROUP XINZHENG

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN PHARMA GROUP XINZHENG
Filing Date
2025-08-01
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In multi-needle potting operations, the potting needles are easy to replace and are prone to collisions, resulting in low nitrogen potting efficiency and difficulty in meeting the process requirements of products with low residual oxygen content.

Method used

The parallel rod design features a straight array of potting needles, combined with an electric telescopic rod and magnetic connection, enabling quick replacement of potting needles of different specifications. A flow regulating valve and sealing plate ensure uniform nitrogen delivery.

Benefits of technology

It improves filling speed and efficiency, meets the requirements for low residual oxygen, reduces operational difficulty and nitrogen waste, and adapts to the filling needs of different products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filling and sealing device, concretely to a kind of multi-needle filling and sealing nitrogen protection system, including the support plate of fixed installation in the top of support, the support plate one end below fixed installation has support column, the outside of support column sliding sleeve is connected with slide sleeve, the upper fixed installation of slide sleeve has movable block, the lower movable installation of movable block has parallel rod. By filling needle according to straight array distribution in the side position of parallel rod, adopt parallel filling and sealing mode, can carry out multiple filling and sealing operation, improve filling and sealing speed, through the sleeve installation of movable sleeve to parallel rod in the inside position of movable block, so that sealing sheet and air passage carry out butt joint sealing, it is convenient for nitrogen to be conveyed to filling needle by gas hose and air passage and carry out filling and sealing operation, through the sleeve installation of movable sleeve to parallel rod and movable block, different specifications filling needle can be replaced in short time, adapt to the filling and sealing demand of different products, improve production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of potting device technology, specifically a multi-needle potting nitrogen protection system. Background Technology

[0002] Filling and sealing machines are widely used in the food and pharmaceutical packaging machinery industry. Their main processes are: bottle feeding, pre-nitrogen filling, liquid filling, post-nitrogen filling, string sealing, and bottle discharge, all carried out sequentially along the bottle conveying track.

[0003] Currently, most product processes require a residual oxygen content of 2-3% (or even lower), so the pre- and post-nitrogen filling processes play an extremely important role in the entire filling process.

[0004] When using multi-needle filling operations, different filling needles of different specifications are required for filling different products. It takes a lot of time for the staff to change them one by one. Moreover, the adjacent filling needles are close together, which can easily cause unnecessary collisions between them, increasing the difficulty of operation and reducing the efficiency of filling nitrogen. Utility Model Content

[0005] The purpose of this invention is to provide a multi-needle potting nitrogen protection system, which features improved ease of operation and increased potting efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-needle potting nitrogen protection system, comprising a support plate fixedly installed on the top of a bracket, a support column fixedly installed below one end of the support plate, a sliding sleeve slidably sleeved on the outer side of the support column, a movable block fixedly installed above the sliding sleeve, a parallel rod movably installed below the movable block, a plurality of potting needles threadedly installed on one side of the parallel rod, a fixed sleeve fixedly installed at the right end of the movable block, and a movable sleeve movably installed at the left side of the movable block.

[0007] To facilitate the movement of the potting needles, in a preferred embodiment of the multi-needle potting nitrogen protection system of this utility model, an electric telescopic rod is fixedly installed above the support plate, and the output end of the electric telescopic rod is fixedly installed below the sliding sleeve.

[0008] For easy magnetic installation, in a preferred embodiment of the multi-needle potting nitrogen protection system of this utility model, a first magnet is nested inside the movable sleeve, a pull handle is fixedly installed on one side of the movable sleeve, and a second magnet that is magnetically attracted to the first magnet is nested at the left end of the movable block, and the movable sleeve and the movable block are magnetically connected.

[0009] To facilitate nitrogen delivery, in a preferred embodiment of the multi-needle potting nitrogen protection system of this utility model, an installation groove is provided below the movable block, and multiple ventilation channels are provided on the surface of the installation groove. The movable block is movably connected to the fixed sleeve.

[0010] To facilitate further nitrogen delivery, in a preferred embodiment of the multi-needle filling nitrogen protection system of this utility model, multiple gas delivery hoses are fixedly connected to the top of the movable block, a flow regulating valve is fixedly installed on the outside of the gas delivery hoses, and the gas delivery hoses are connected to the ventilation channel.

[0011] To facilitate alignment and installation, in a preferred embodiment of the multi-needle potting nitrogen protection system of this utility model, a fixing block is fixedly installed above the movable block, and a square rod is slidably sleeved on the inner side of the fixing block, with one end of the square rod fixedly installed to the movable sleeve.

[0012] To reduce nitrogen waste, in a preferred embodiment of the multi-needle filling nitrogen protection system of this utility model, a sealing plate is fixedly installed on one side of the parallel rod, and the filling needle makes a sealing contact with the venting channel through the sealing plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] By arranging the filling needles in a straight array on one side of the parallel rod, multiple filling operations can be performed simultaneously using a parallel filling method, thus increasing the filling speed. The movable sleeve is installed inside the movable block, connecting the parallel rod to the movable block, allowing the sealing sheet to connect and seal with the venting channel. This facilitates the delivery of nitrogen gas through the gas delivery hose and venting channel to the filling needles for filling. The movable sleeve connecting the parallel rod and the movable block also allows for the quick replacement of filling needles of different specifications, adapting to the filling needs of different products and improving production efficiency. Attached Figure Description

[0015] Figure 1 This is a top-view perspective view of the present invention.

[0016] Figure 2 This is a top-down perspective view of the present invention.

[0017] Figure 3 This is a bottom-view perspective view of the structural structure of this utility model;

[0018] Figure 4 This is a partial three-dimensional structural diagram of the present invention;

[0019] Figure 5 This is a structural diagram of the parallel rod of this utility model.

[0020] In the diagram: 1. Bracket; 2. Support plate; 3. Electric telescopic rod; 4. Movable block; 5. Fixed sleeve; 6. Movable sleeve; 7. Pull handle; 8. First magnet; 9. Fixed block; 10. Square rod; 11. Filling needle; 12. Gas delivery hose; 13. Flow regulating valve; 14. Support column; 15. Sliding sleeve; 16. Second magnet; 17. Mounting groove; 18. Ventilation duct; 19. Parallel rod; 20. Sealing plate. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must be set in a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present utility model. In addition, in the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0022] Please see Figures 1 to 5 A multi-needle potting nitrogen protection system includes a support plate 2 fixedly installed on the top of a bracket 1, a support column 14 fixedly installed below one end of the support plate 2, a sliding sleeve 15 slidably sleeved on the outer side of the support column 14, a movable block 4 fixedly installed above the sliding sleeve 15, a parallel rod 19 movably installed below the movable block 4, a plurality of potting needles 11 threaded on one side of the parallel rod 19, a fixed sleeve 5 fixedly installed at the right end of the movable block 4, and a movable sleeve 6 movably installed at the left side of the movable block 4.

[0023] In this embodiment: by setting up a movable sleeve 6, a potting needle 11, a parallel rod 19, and a sliding sleeve 15, and by distributing the potting needle 11 in a straight array on one side of the parallel rod 19, a parallel potting method is adopted, which can perform multiple potting operations at one time, thereby improving the potting speed. By connecting the movable sleeve 6 to the parallel rod 19 and the movable block 4, different specifications of potting needles 11 can be replaced in a short time to meet the potting needs of different products.

[0024] As a technical optimization of this utility model, an electric telescopic rod 3 is fixedly installed on the upper part of the support plate 2, and the output end of the electric telescopic rod 3 is fixedly installed on the lower part of the sliding sleeve 15.

[0025] In this embodiment: by setting an electric telescopic rod 3, it is convenient to drive the sliding sleeve 15 to slide along the support column 14, so that the sliding sleeve 15 can drive the movable block 4 to move, thereby driving the potting needle 11 to perform moving potting operation.

[0026] As a technical optimization of this utility model, a first magnet 8 is nested inside the movable sleeve 6, a pull handle 7 is fixedly installed on one side of the movable sleeve 6, a second magnet 16 that is magnetically attracted to the first magnet 8 is nested at the left end of the movable block 4, and the movable sleeve 6 and the movable block 4 are magnetically connected; an installation groove 17 is provided below the movable block 4, and a plurality of ventilation channels 18 are provided on the surface of the installation groove 17, and the movable block 4 is movably connected to the fixed sleeve 5.

[0027] In this embodiment: by setting the first magnet 8 and the second magnet 16, when the movable sleeve 6 is fitted onto the left end of the movable block 4, the first magnet 8 and the second magnet 16 can be magnetically attracted, so that the movable sleeve 6 can attract and fix the parallel rod 19 installed inside the mounting groove 17 on the left end of the movable block 4. The parallel rod 19 can be installed inside the mounting groove 17 by the movable sleeve 6 and the fixed sleeve 5, which facilitates the ventilation and filling operation.

[0028] As a technical optimization of this utility model, multiple air supply hoses 12 are fixedly connected to the top of the movable block 4, and a flow regulating valve 13 is fixedly installed on the outside of the air supply hoses 12. The air supply hoses 12 are connected to the air passage 18.

[0029] In this embodiment: by setting the flow regulating valve 13, the flow rate of nitrogen delivered in the gas delivery hose 12 can be adjusted, so that when multiple filling needles 11 deliver nitrogen, the nitrogen can be evenly distributed in the filling area, effectively isolating oxygen and improving the filling quality.

[0030] As a technical optimization of this utility model, a fixed block 9 is fixedly installed above the movable block 4, and a square rod 10 is slidably sleeved on the inner side of the fixed block 9. One end of the square rod 10 is fixedly installed with the movable sleeve 6. A sealing sheet 20 is fixedly installed on one side of the parallel rod 19, and the filling needle 11 is in sealing contact with the ventilation channel 18 through the sealing sheet 20.

[0031] In this embodiment: the square rod 10 can slide along the fixed block 9, ensuring that when the movable sleeve 6 is disengaged from the left end of the movable block 4, the movable sleeve 6 is flush with the movable block 4, making it easy for the movable sleeve 6 to fit onto the left end of the movable block 4 to install the parallel rod 19 in the mounting groove 17 for potting. The sealing plate 20 can seal the parallel rod 19 with the ventilation channel 18 to ensure the normal delivery of nitrogen and avoid nitrogen leakage and loss.

[0032] Working principle: The movable sleeve 6 is installed on the inner side of the movable block 4 through the connection of the parallel rod 19, so that the sealing plate 20 is connected and sealed with the vent 18. This facilitates the delivery of nitrogen through the gas delivery hose 12 and the vent 18 to the filling needle 11 for filling. By distributing the filling needles 11 in a straight array on one side of the parallel rod 19, multiple filling operations can be performed at once using a parallel filling method, which improves the filling speed. When the filling needles 11 spray nitrogen for filling, the flow rate of nitrogen delivered in the gas delivery hose 12 is adjusted by the flow regulating valve 13. This design ensures that nitrogen is evenly distributed in the filling area when multiple filling needles 11 are delivering nitrogen, effectively isolating oxygen and improving filling quality. When the filling needles 11 need to be replaced, the movable sleeve 6 and the square rod 10 are moved along the fixed block 9, allowing the parallel rod 19 to be removed from the mounting slot 17. This facilitates batch replacement of the filling needles 11 installed on the parallel rod 19. By using the movable sleeve 6 to connect and install the parallel rod 19, different specifications of filling needles 11 can be replaced in a short time to meet the filling needs of different products and improve production efficiency.

[0033] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as riveting and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art. All electrical equipment in this utility model is powered by an external power source.

[0034] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-needle potting nitrogen protection system, comprising a support plate (2) fixedly installed on the top of a bracket (1), characterized in that: A support column (14) is fixedly installed below one end of the support plate (2). A sliding sleeve (15) is slidably sleeved on the outside of the support column (14). A movable block (4) is fixedly installed above the sliding sleeve (15). A parallel rod (19) is movably installed below the movable block (4). Multiple potting needles (11) are threaded on one side of the parallel rod (19). A fixed sleeve (5) is fixedly installed at the right end of the movable block (4). A movable sleeve (6) is movably installed on the left side of the movable block (4).

2. The multi-needle potting nitrogen protection system according to claim 1, characterized in that: An electric telescopic rod (3) is fixedly installed above the support plate (2), and the output end of the electric telescopic rod (3) is fixedly installed below the sliding sleeve (15).

3. The multi-needle potting nitrogen protection system according to claim 1, characterized in that: The inner side of the movable sleeve (6) is nested with a first magnet (8), and a pull handle (7) is fixedly installed on one side of the movable sleeve (6). The left end of the movable block (4) is nested with a second magnet (16) that is magnetically attracted to the first magnet (8). The movable sleeve (6) and the movable block (4) are magnetically connected.

4. The multi-needle potting nitrogen protection system according to claim 1, characterized in that: The movable block (4) has an installation groove (17) below it, and the surface of the installation groove (17) has multiple ventilation channels (18). The movable block (4) is movably connected to the fixed sleeve (5).

5. A multi-needle potting nitrogen protection system according to claim 1, characterized in that: Multiple gas delivery hoses (12) are fixedly connected to the top of the movable block (4). A flow regulating valve (13) is fixedly installed on the outside of the gas delivery hose (12). The gas delivery hose (12) is connected to the air passage (18).

6. The multi-needle potting nitrogen protection system according to claim 1, characterized in that: A fixed block (9) is fixedly installed above the movable block (4), and a square rod (10) is slidably sleeved on the inner side of the fixed block (9). One end of the square rod (10) is fixedly installed with the movable sleeve (6).

7. The multi-needle potting nitrogen protection system according to claim 1, characterized in that: A sealing plate (20) is fixedly installed on one side of the parallel rod (19), and the filling needle (11) is in sealing contact with the air passage (18) through the sealing plate (20).