Biochemical experiment sample simulation wastewater disinfection device

By designing a combination of sodium chlorite storage tank, hydrochloric acid storage tank, and reaction vessel, and utilizing precision metering pumps and stirring components to ensure that sodium chlorite and hydrochloric acid react fully to generate chlorine dioxide, the problem of low disinfection efficiency of simulated wastewater in biochemical experiments was solved, achieving a highly efficient disinfection effect.

CN224493873UActive Publication Date: 2026-07-14潍坊三维生物工程集团有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
潍坊三维生物工程集团有限公司
Filing Date
2025-07-19
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In existing technologies, the disinfection efficiency of biochemical experimental samples simulating wastewater is low, and the contact between chlorine dioxide and wastewater is uneven, affecting the disinfection effect.

Method used

A disinfection device for simulating wastewater from biochemical experiments was designed, including a sodium chlorite storage tank, a hydrochloric acid storage tank, a reaction vessel, and a static mixer. The ratio of sodium chlorite and hydrochloric acid is controlled by a precision metering pump, and the stirring components and static mixer are used to ensure that the two react fully to form chlorine dioxide, which is then mixed with the wastewater for disinfection.

Benefits of technology

It improves the contact and mixing efficiency between chlorine dioxide and wastewater, significantly enhancing disinfection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to diagnostic reagent technical field especially, it relates to a disinfection device for biochemical experiment sample simulation wastewater, including sodium chlorite storage tank and hydrochloric acid storage tank, sodium chlorite storage tank and hydrochloric acid storage tank are connected first reation kettle through sodium chlorite delivery pipeline and hydrochloric acid delivery pipeline respectively, the disinfectant outlet of first reation kettle and wastewater delivery pipeline are connected static mixer respectively, the outlet of static mixer is connected second reation kettle, and the outlet of second reation kettle is connected wastewater discharge pipeline, the disinfection device of above -mentioned structure reasonable in design has improved the disinfection efficiency of wastewater greatly.
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Description

Technical Field

[0001] This utility model relates to the field of diagnostic reagent technology, and in particular to a disinfection device for simulating wastewater from biochemical experimental samples. Background Technology

[0002] The production of reagent kits (especially biological diagnostic kits, such as nucleic acid detection kits and immunodiagnostic kits) involves various biochemical experiments to ensure the purity of raw materials, reaction efficiency, and product stability. This process also generates specific types of biochemical experimental wastewater. For example, sample simulation wastewater contains residual liquids simulating clinical samples (such as proteins, lipids, and electrolytes in simulated serum), and may contain small amounts of preservatives (such as sodium azide, which is highly toxic) or anticoagulants (such as EDTA). Currently, for this type of wastewater, a reagent is first added to precipitate sodium azide, followed by the addition of a flocculant to precipitate proteins and lipids. After filtration to remove the precipitates, the wastewater undergoes fermentation to further decompose proteins and lipids. The filtered liquid is then treated by disinfection equipment before being discharged. Existing technology often uses chlorine dioxide disinfection equipment, but the mixing of chlorine dioxide and wastewater is uneven, affecting disinfection efficiency. Therefore, to address the above problems, it is necessary to develop a disinfection device for biochemical experimental sample simulation wastewater. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a disinfection device for simulating wastewater in biochemical experiments, which can make chlorine dioxide and wastewater come into full contact and mix, thus greatly improving the disinfection efficiency.

[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:

[0005] A disinfection device for simulating wastewater from biochemical experiments includes a sodium chlorite storage tank and a hydrochloric acid storage tank. The sodium chlorite storage tank and the hydrochloric acid storage tank are respectively connected to a first reaction vessel via a sodium chlorite delivery pipeline and a hydrochloric acid delivery pipeline. The disinfectant outlet of the first reaction vessel and the wastewater delivery pipeline are respectively connected to a static mixer. The outlet of the static mixer is connected to a second reaction vessel, and the outlet of the second reaction vessel is connected to a wastewater discharge pipeline.

[0006] As an improved technical solution, precision metering pumps are respectively installed on the sodium chlorite delivery pipeline and the hydrochloric acid delivery pipeline.

[0007] As an improved technical solution, the first reaction vessel includes a vessel body, with sodium chlorite inlet pipe and hydrochloric acid inlet pipe respectively provided on the upper two sides of the vessel body, and a disinfectant outlet provided at the bottom of the vessel body; the vessel body is provided with a jacket on the outside, and a rotating shaft, a first liquid distributor connected to the sodium chlorite inlet pipe and a second liquid distributor connected to the hydrochloric acid inlet pipe are provided inside the vessel body, and multiple stirring components are provided on the rotating shaft.

[0008] As an improved technical solution, both the first liquid distributor and the second liquid distributor include a hollow disc body, on which a plurality of liquid distribution pipes are connected and connected, and on which a plurality of liquid distribution holes are provided.

[0009] As an improved technical solution, the plurality of stirring components include a first stirring component, a second stirring component, and a third stirring component. The first stirring component and the third stirring component both include a fixed base, on which a plurality of trapezoidal stirring plates with hollow structures are provided. The second stirring component includes a cylindrical stirring tank with hollow structures, on which a plurality of stirring rods are provided.

[0010] As an improved technical solution, the second reaction vessel includes a vessel body, with an inlet and an outlet at the top and bottom of the vessel body, respectively. A rotating shaft is provided inside the vessel body, with one end of the rotating shaft connected to a motor. A trapezoidal stirring frame is provided on the rotating shaft, and multiple hollow stirring plates are provided on the trapezoidal stirring frame.

[0011] As an improved technical solution, the disinfectant outlet of the first reactor is connected to the static mixer through a disinfectant delivery pipeline, and precision metering pumps are respectively installed on the disinfectant delivery pipeline and the wastewater delivery pipeline.

[0012] After adopting the above technical solution, the beneficial effects of this utility model are:

[0013] The disinfection device used to simulate wastewater in biochemical experiments includes a sodium chlorite storage tank and a hydrochloric acid storage tank. These tanks are connected to a first reaction vessel via sodium chlorite and hydrochloric acid delivery pipes, respectively. The disinfectant outlet and wastewater delivery pipe of the first reaction vessel are connected to a static mixer, the outlet of which is connected to a second reaction vessel, and the outlet of the second reaction vessel is connected to a wastewater discharge pipe. In actual production, sodium chlorite from the sodium chlorite tank and hydrochloric acid from the hydrochloric acid tank enter the first reaction vessel via the sodium chlorite and hydrochloric acid delivery pipes, respectively. After sufficient reaction, chlorine dioxide and wastewater are prepared and then enter the static mixer. After preliminary mixing, they enter the second reaction vessel, where chlorine dioxide comes into full contact with the wastewater, achieving disinfection. The disinfected wastewater is then discharged through the wastewater discharge pipe. This disinfection device is rationally designed and significantly improves the disinfection efficiency of wastewater.

[0014] Precision metering pumps are installed on both the sodium chlorite and hydrochloric acid delivery pipelines. These pumps allow for precise control of the addition of sodium chlorite and hydrochloric acid to the first reaction vessel according to a set ratio.

[0015] The first reaction vessel includes a vessel body with sodium chlorite inlet pipes and hydrochloric acid inlet pipes on both sides of the upper part, and a disinfectant outlet at the bottom. The vessel body is equipped with a jacket, and inside the vessel body are a rotating shaft, a first distributor connected to the sodium chlorite inlet pipe, and a second distributor connected to the hydrochloric acid inlet pipe. Multiple stirring components are mounted on the rotating shaft. In actual production, sodium chlorite and hydrochloric acid are introduced into the vessel body separately via precision metering pumps. Sodium chlorite is evenly dispersed in the first distributor, and hydrochloric acid is evenly dispersed in the second distributor. The heat transfer medium in the jacket provides the necessary temperature for the reaction. With the action of multiple stirring components, the two react in full contact, greatly improving the conversion rate of chlorine dioxide.

[0016] Both the first and second liquid distributors include a hollow disc body with multiple distribution tubes connected to it, and each tube has multiple distribution holes. Sodium chlorite and hydrochloric acid enter the interiors of the first and second distributors respectively, and then flow into the interconnected distribution tubes. After being evenly dispersed through the distribution holes, they undergo a contact reaction. The first and second distributors are rationally designed to achieve sufficient dispersion of sodium chlorite and hydrochloric acid, which further facilitates their full contact reaction and promotes the synthesis of chlorine dioxide.

[0017] The system comprises multiple stirring components, including a first stirring component, a second stirring component, and a third stirring component. Both the first and third stirring components include a fixed base with multiple trapezoidal stirring plates featuring a perforated structure. The second stirring component includes a cylindrical stirring tank with a perforated structure and multiple stirring rods. A rotating shaft drives the fixed base, the multiple trapezoidal stirring plates, the stirring tank, and the multiple stirring rods to rotate, achieving thorough mixing of the liquid inside the vessel and promoting full contact and reaction between the two components.

[0018] The second reaction vessel includes a vessel body with an inlet and an outlet at the top and bottom, respectively. Inside the vessel body is a rotating shaft, one end of which is connected to a motor. A trapezoidal stirring frame is mounted on the shaft, and multiple perforated stirring plates are mounted on the frame. Wastewater containing chlorine dioxide enters the vessel body. Once the motor starts, it drives the rotating shaft, the trapezoidal stirring frame, and the perforated stirring plates to rotate, thus mixing the wastewater and chlorine dioxide and ensuring thorough contact between them, thereby disinfecting the wastewater.

[0019] The disinfectant outlet of the first reactor is connected to a static mixer via a disinfectant delivery pipeline, and precision metering pumps are installed on both the disinfectant delivery pipeline and the wastewater delivery pipeline. These precision metering pumps allow for precise control of the mixing of disinfectant and wastewater according to a predetermined dosage. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a disinfection device for simulating wastewater in biochemical experiments according to this utility model;

[0021] Among them, 1-sodium chlorite storage tank, 2-hydrochloric acid storage tank, 3-chlorite conveying pipeline, 4-hydrochloric acid conveying pipeline, 5-first reaction vessel, 50-first liquid distributor, 500-plate body, 501-liquid distribution pipe, 51-second liquid distributor, 52-first stirring component, 53-second stirring component, 530-stirring tank, 531-stirring rod, 54-third stirring component, 540-fixed base, 541-stirring plate, 6-wastewater conveying pipeline, 7-static mixer, 8-second reaction vessel, 80-trapezoidal stirring frame, 81-stirring plate, 9-wastewater discharge pipeline, 10-precision metering pump, 11-disinfectant conveying pipeline. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0023] A disinfection device for simulating wastewater in biochemical experiments, such as Figure 1As shown, the reactor includes a sodium chlorite storage tank 1 and a hydrochloric acid storage tank 2. The sodium chlorite storage tank 1 and the hydrochloric acid storage tank 2 are connected to a first reactor 5 via a sodium chlorite delivery pipe 3 and a hydrochloric acid delivery pipe 4, respectively. The disinfectant outlet and wastewater delivery pipe 6 of the first reactor 5 are connected to a static mixer 7, the outlet of the static mixer 7 is connected to a second reactor 8, and the outlet of the second reactor 8 is connected to a wastewater discharge pipe 9. The first reactor 5 includes a reactor body with a sodium chlorite inlet pipe and a hydrochloric acid inlet pipe on both sides of the upper part of the reactor body, and a disinfectant outlet at the bottom of the reactor body. The reactor body has an external jacket, and inside the reactor body are a rotating shaft, a first distributor 50 connected to the sodium chlorite inlet pipe, and a second distributor 51 connected to the hydrochloric acid inlet pipe. Multiple stirring components are mounted on the rotating shaft. The second reaction vessel 8 includes a vessel body, with an inlet and an outlet at the top and bottom of the vessel body, respectively. Inside the vessel body is a rotating shaft, one end of which is connected to a motor. A trapezoidal stirring frame 80 is mounted on the rotating shaft, and multiple hollow stirring plates 81 are mounted on the trapezoidal stirring frame.

[0024] In actual production, under the action of a precision metering pump, sodium chlorite in the sodium chlorite storage tank and hydrochloric acid in the hydrochloric acid storage tank enter the interior of the first reactor through the sodium chlorite delivery pipeline and the hydrochloric acid delivery pipeline, respectively. Sodium chlorite is evenly dispersed after entering the first distributor, and hydrochloric acid is evenly dispersed after entering the second distributor. Then, the heat medium in the jacket provides the temperature required for the reaction. Under the action of multiple stirring components, the two react fully to produce chlorine dioxide. Then, chlorine dioxide and wastewater enter the interior of the static mixer under the action of a precision metering pump. After preliminary mixing, they enter the interior of the second reactor. After the motor is started, it drives the rotating shaft, trapezoidal stirring frame and multiple hollow structure stirring plates to rotate, realizing the stirring and mixing of wastewater and chlorine dioxide, promoting full contact between the two, and thus achieving disinfection of wastewater. The disinfected wastewater is then discharged through the wastewater discharge pipeline.

[0025] Precision metering pumps 10 are installed on both the sodium chlorite delivery pipeline 3 and the hydrochloric acid delivery pipeline 4. The precision metering pumps can control the addition of sodium chlorite and hydrochloric acid to the first reaction vessel according to a set ratio.

[0026] Both the first liquid distributor 50 and the second liquid distributor 51 include a hollow disc 500. The disc 500 has multiple liquid distribution pipes 501 connected to it, and each liquid distribution pipe 501 has multiple liquid distribution holes. Sodium chlorite and hydrochloric acid enter the interiors of the first and second liquid distributors respectively, and then enter the multiple connected liquid distribution pipes. After being evenly dispersed through the liquid distribution holes, they undergo a contact reaction. The first and second liquid distributors are rationally designed to achieve sufficient dispersion of sodium chlorite and hydrochloric acid, which further facilitates their full contact reaction and promotes the synthesis of chlorine dioxide.

[0027] The system comprises multiple stirring components, including a first stirring component 52, a second stirring component 53, and a third stirring component 54. Both the first stirring component 52 and the third stirring component 54 include a fixed base 540, on which multiple trapezoidal stirring plates 541 with a hollow structure are mounted. The second stirring component 53 includes a cylindrical stirring tank 530 with a hollow structure, on which multiple stirring rods 531 are mounted. A rotating shaft drives the fixed base, the multiple trapezoidal stirring plates, the stirring tank, and the multiple stirring rods to rotate, achieving thorough mixing of the liquid inside the vessel and promoting full contact and reaction between the two components.

[0028] The disinfectant outlet of the first reaction vessel 5 is connected to the static mixer 7 (purchased from the manufacturer) via a disinfectant delivery pipeline 11, and precision metering pumps 10 are respectively installed on the disinfectant delivery pipeline 11 and the wastewater delivery pipeline 6. The precision metering pumps can control the mixing of disinfectant and wastewater according to a predetermined dosage.

[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A disinfection device for simulating wastewater in biochemical experiments, characterized in that, The chlorite sodium storage tank and the hydrochloric acid storage tank are connected with the first reaction kettle through chlorite sodium conveying pipeline and hydrochloric acid conveying pipeline respectively; the sterilizing agent outlet and the waste water conveying pipeline of the first reaction kettle are connected with the static mixer respectively, the outlet of the static mixer is connected with the second reaction kettle, and the outlet of the second reaction kettle is connected with the waste water discharge pipeline.

2. The biochemical experimental sample simulation wastewater disinfection device according to claim 1, characterized in that, The chlorite sodium conveying pipeline and the hydrochloric acid conveying pipeline are respectively provided with precision metering pumps.

3. The biochemical experimental sample simulation wastewater disinfection device according to claim 1, characterized in that, The first reaction kettle comprises a kettle body, the upper part of the kettle body is respectively provided with a chlorite sodium inlet pipe and a hydrochloric acid inlet pipe, and the bottom of the kettle body is provided with a sterilizing agent outlet; the outside of the kettle body is provided with a jacket, the inside of the kettle body is provided with a rotating shaft, a first liquid distributor connected with the chlorite sodium inlet pipe and a second liquid distributor connected with the hydrochloric acid inlet pipe, and a plurality of stirring components are arranged on the rotating shaft.

4. The biochemical experimental sample simulation wastewater disinfection device according to claim 3, characterized in that, The first liquid distributor and the second liquid distributor both comprise a hollow disc body, a plurality of liquid distribution pipes connected with the disc body are arranged on the disc body, and a plurality of liquid distribution holes are arranged on the liquid distribution pipes.

5. The biochemical experimental sample simulation wastewater disinfection device according to claim 3, characterized in that, The plurality of stirring components comprise a first stirring component, a second stirring component and a third stirring component, the first stirring component and the third stirring component both comprise a fixed seat, a plurality of hollow trapezoidal stirring plates are arranged on the fixed seat, and the second stirring component comprises a hollow cylindrical stirring barrel, and a plurality of stirring rods are arranged on the stirring barrel.

6. The biochemical experimental sample simulation wastewater disinfection device according to claim 1, characterized in that, The second reaction kettle comprises a kettle body, the top and the bottom of the kettle body are respectively provided with a liquid inlet and a liquid outlet, the inside of the kettle body is provided with a rotating shaft, one end of the rotating shaft is connected with a motor, a trapezoidal stirring frame is arranged on the rotating shaft, and a plurality of hollow stirring plates are arranged on the trapezoidal stirring frame.

7. The biochemical experimental sample simulation wastewater disinfection device according to claim 1, characterized in that, The sterilizing agent outlet of the first reaction kettle is connected with the static mixer through a sterilizing agent conveying pipeline, and precision metering pumps are arranged on the sterilizing agent conveying pipeline and the waste water conveying pipeline respectively.