A drying machine throughput adjusting device

Abstract

The utility model belongs to disc dryer technical field relates to a kind of dryer throughput adjusting device, comprising: disc assembly, for drying sludge;The disc assembly is set in the inner container of dryer body;Mounting assembly, for installing baffle assembly;The mounting assembly is connected with the disc assembly;Baffle assembly, for adjusting the sludge throughput of the disc assembly;The baffle assembly is set on the mounting assembly, and located between the disc assembly and the inner wall of the inner container of the dryer body.This application provides a kind of dryer throughput adjusting device can make full use of the heat transfer area of dryer, reduce the loss of heat, so that more heat and sludge heat exchange, improve the throughput of dryer, reduce production cost, improve economic efficiency.

Description

Technical Field

[0001] This utility model relates to the field of disc dryer technology, and in particular to a dryer processing capacity adjustment device. Background Technology

[0002] Disc dryers are clean and efficient heat exchange equipment widely used in industrial production for drying, sludge removal, and cooling. However, existing disc dryers struggle with highly fluid sludge. Because the gap between the discs and the dryer body cannot be adjusted, the sludge flows rapidly from the inlet to the outlet, resulting in extremely low disc utilization efficiency. This prevents full utilization of the heat exchange area, significantly reducing drying efficiency. Consequently, the sludge feed rate must be reduced to ensure the dried sludge meets moisture content requirements. Therefore, improvements are needed. Utility Model Content

[0003] In view of this, the present invention provides a device for adjusting the processing capacity of a drying machine.

[0004] Specifically, this utility model is achieved through the following technical solution:

[0005] According to a first aspect of the present invention, a drying machine capacity adjustment device is provided, comprising:

[0006] A disc assembly for drying sludge; the disc assembly is disposed in the inner liner of the dryer body;

[0007] A mounting component is used to mount the baffle assembly; the mounting component is connected to the disk assembly.

[0008] A baffle assembly is used to adjust the sludge processing capacity of the disc assembly; the baffle assembly is disposed on the mounting assembly and located between the disc assembly and the inner wall of the inner liner of the dryer body.

[0009] Optionally, the disk assembly includes a spindle and a first disk, wherein the spindle passes through the first disk, and the mounting assembly is connected to the edge of the first disk.

[0010] Optionally, a first mounting hole is provided at the center of the first disk, and the spindle passes through the first mounting hole.

[0011] Optionally, the disk assembly further includes: a second disk, through which the spindle passes, and the mounting assembly is connected to the edge of the second disk.

[0012] Optionally, a second mounting hole is provided at the center of the second disk, and the main shaft passes through the second mounting hole.

[0013] Optionally, the mounting assembly includes: a first mounting base connected to the edge of the first disk, and the baffle assembly includes: a first baffle disposed in the first mounting base.

[0014] Optionally, the mounting assembly further includes a second mounting base connected to the edge of the second disk, and the baffle assembly further includes a second baffle disposed in the second mounting base.

[0015] Optionally, the first baffle is provided with a first elongated hole.

[0016] Optionally, the second baffle is provided with a second elongated hole.

[0017] Optionally, a first line is formed between the center of the first baffle and the axis of the main shaft, and a second line is formed between the center of the second baffle and the axis of the main shaft, with an acute angle between the first line and the second line.

[0018] The technical solution provided by this utility model brings at least the following beneficial effects:

[0019] The drying machine capacity adjustment device provided in this application can make full use of the heat transfer area of ​​the drying machine, reduce heat loss, and allow more heat to exchange with the sludge, thereby increasing the drying machine's capacity, reducing production costs, and improving economic efficiency. Attached Figure Description

[0020] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the description, serve to explain the principles of the present invention.

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or related technologies will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 A side view of a drying machine capacity adjustment device provided in this embodiment of the present invention;

[0023] Figure 2 A schematic diagram of the main structure of a drying machine capacity adjustment device provided in an embodiment of this utility model;

[0024] Figure 3 A schematic diagram of the structure of the first baffle in a drying machine capacity adjustment device provided in an embodiment of this utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the first mounting base in a drying machine capacity adjustment device provided in an embodiment of the present invention. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] Figure 1 The illustration schematically shows a dryer capacity adjustment device applicable to an embodiment of the present invention.

[0028] Reference Figure 1-4 As shown, this application provides a drying machine capacity adjustment device, comprising:

[0029] Disc assembly 10 is used for drying sludge; the disc assembly 10 is disposed in the inner liner 100 of the dryer body;

[0030] Mounting component 20 is used to mount baffle assembly 30; the mounting component 20 is connected to the disk assembly 10.

[0031] The baffle assembly 30 is used to adjust the sludge treatment capacity of the disc assembly 10; the baffle assembly 30 is disposed on the mounting assembly 20 and located between the disc assembly 10 and the inner wall of the inner liner 100 of the dryer body.

[0032] Inner Tank of the Dryer: The core component inside the dryer used to contain and process sludge. It is typically a container with a specific shape and structure, serving to support and protect the internal components. Disc Assembly: The component used for drying sludge; it is a key working part of the dryer, achieving sludge drying through its structure and movement. Mounting Assembly: The structure used to mount other components (such as baffle assemblies), serving to fix and connect them. Baffle Assembly: The component used to adjust the sludge processing capacity of the disc assembly; changes in its position or shape control the distribution and flow of sludge on the disc assembly.

[0033] In this embodiment, baffle assemblies 30 are installed on the original mounting assembly 20 on the disc assembly 10. The number of baffle assemblies 30 is adjusted appropriately according to actual needs. Under the combined action of the baffle assemblies 30 and the disc assembly 10, the size of the channel between the disc assembly 10 and the inner liner 100 of the dryer body can be adjusted as a whole. By setting baffle assemblies 30 on the mounting assembly 20, the flow channel of sludge in the dryer body can be flexibly changed, preventing the sludge from flowing rapidly and causing it to accumulate in the disc assembly 10, thus achieving sufficient heat exchange, improving the processing capacity of the dryer, reducing heat loss, and improving economic efficiency. The core of this dryer processing capacity adjustment device lies in adjusting the sludge processing capacity of the disc assembly by setting the baffle assemblies. The disc assembly is installed in the inner liner of the dryer body for drying sludge; the mounting assembly is used to fix the baffle assemblies, so that they can be stably installed between the disc assembly and the inner wall of the inner liner. By changing the position or shape of the baffle assemblies, the distribution of sludge on the disc assembly can be adjusted, thereby realizing the adjustment of the sludge processing capacity. This design allows the dryer to flexibly adjust its processing capacity according to different sludge treatment needs, thereby improving drying efficiency and adaptability.

[0034] For example, the disk assembly 10 includes a spindle 11 and a first disk 12, wherein the spindle 11 passes through the first disk 12, and the mounting assembly 20 is connected to the edge of the first disk 12.

[0035] Main shaft: The central shaft running through the disc assembly, serving as the support and rotation center of the disc assembly. It is typically used to transmit power and maintain the stable operation of the disc assembly. First disc: A specific component within the disc assembly, used to support and process sludge; it is one of the key working components in the drying process.

[0036] In this embodiment, the main shaft 11 and the first disc 12 can be integrally connected, and the main shaft 11 can drive the first disc 12 to move. The main shaft passes through the first disc and is connected to the edge of the first disc through a mounting assembly. The main shaft, as a support and rotation center, ensures the stable operation of the first disc during the drying process. The connection method between the mounting assembly and the edge of the first disc allows the baffle assembly to be stably installed between the first disc and the inner wall of the dryer body. This structural design allows the baffle assembly to effectively adjust the sludge treatment volume on the first disc. By changing the position or shape of the baffles, the distribution and flow of sludge on the first disc can be controlled, thereby achieving the adjustment of the sludge treatment volume.

[0037] For example, a first mounting hole is provided at the axis of the first disk 12, and the spindle 11 passes through the first mounting hole.

[0038] First mounting hole: The hole at the center of the first disc shaft is used for the spindle to pass through and is a key structure for connecting the first disc to the spindle.

[0039] In this embodiment, the spindle 11 and the first disc 12 can be integrally connected via a first mounting hole, and the spindle 11 can drive the first disc 12 to move. A first mounting hole is provided at the center of the first disc, through which the spindle passes. This design allows the spindle to precisely pass through the center of the first disc, ensuring stable installation and rotation of the first disc on the spindle. The first mounting hole provides accurate positioning and support for the connection between the first disc and the spindle, ensuring the normal operation of the disc assembly during the drying process, and also providing basic structural support for the installation and adjustment of the baffle assembly.

[0040] For example, the disk assembly 10 further includes a second disk 13, the spindle 11 passing through the second disk 13, and the mounting assembly 20 connected to the edge of the second disk 13.

[0041] The second disc: another specific component in the disc assembly, similar to the first disc, is used to hold and process sludge, and is another key working component in the drying process.

[0042] In this embodiment, the main shaft 11 and the second disc 13 can be integrally connected, with the main shaft 11 driving the second disc 13. The main shaft also passes through the second disc and is connected to its edge via a mounting assembly. This design allows the disc assembly to consist of multiple discs, increasing the dryer's processing capacity. The addition of the second disc further disperses the sludge distribution, improving drying efficiency. Simultaneously, through the connection of the mounting assembly to the second disc, the baffle assembly can act on both the first and second discs simultaneously, adjusting the sludge processing capacity of the entire disc assembly. This multi-disc design enhances the dryer's processing capacity and flexibility.

[0043] For example, a second mounting hole is provided at the axis of the second disk 13, and the main shaft 11 passes through the second mounting hole.

[0044] Second mounting hole: The hole at the center of the second disc shaft is used for the spindle to pass through. Similar to the first mounting hole, it is a key structure for connecting the second disc to the spindle.

[0045] In this embodiment, the main shaft 11 and the second disc 13 can be integrally connected via a second mounting hole, allowing the main shaft 11 to drive the second disc 13. The first disc 12 and the second disc 13 are identical in shape and specifications and are both mounted on the main shaft 11. A second mounting hole is provided at the center of the second disc, through which the main shaft passes. This design, similar to the structure of the first disc, ensures stable mounting and rotation of the second disc on the main shaft. The second mounting hole provides accurate positioning and support for the connection between the second disc and the main shaft, ensuring the normal operation of the disc assembly during the drying process. Simultaneously, this structure also provides basic support for the installation and adjustment of the baffle assembly, allowing the baffle assembly to act simultaneously on both the first and second discs, thus adjusting the sludge treatment capacity of the entire disc assembly.

[0046] For example, the mounting assembly 20 includes a first mounting base 21 connected to the edge of the first disk 12, and the baffle assembly 30 includes a first baffle 31 disposed in the first mounting base 21.

[0047] First mounting base: Part of the mounting assembly, used to fix the first baffle plate, and is the connecting component between the baffle plate assembly and the disc assembly. First baffle plate: Part of the baffle plate assembly, used to adjust the sludge treatment capacity on the first disc, controlling the distribution and flow of sludge through changes in its position or shape.

[0048] In this embodiment, a first mounting base 21 is disposed at the edge of the first disc 12, and a first baffle 31 is disposed within the first mounting base 21. The first mounting base is connected to the edge of the first disc, and the first baffle is disposed within the first mounting base. This design allows the first baffle to be stably installed at the edge of the first disc and forms an integral structure with the first disc through the first mounting base. The function of the first baffle is to adjust the sludge treatment volume on the first disc. By changing its position or shape, the distribution and flow of sludge on the first disc can be controlled. This structural design provides a specific implementation method for adjusting the sludge treatment volume, allowing the dryer to flexibly adjust the sludge distribution on the first disc according to different treatment needs.

[0049] For example, the mounting assembly 20 further includes a second mounting base 22 connected to the edge of the second disk 13, and the baffle assembly 30 further includes a second baffle 32 disposed in the second mounting base 22.

[0050] Second mounting base: Part of the mounting assembly, used to fix the second baffle. Similar to the first mounting base, it is the connecting part between the baffle assembly and the disc assembly. Second baffle: Part of the baffle assembly, used to adjust the sludge treatment capacity on the second disc, controlling the distribution and flow of sludge through changes in its position or shape.

[0051] In this embodiment, the second mounting base 22 is disposed at the edge of the second disc 13, and the second baffle 32 is disposed within the second mounting base 22. The first baffle 31 can be detachably mounted in the first mounting base 21 by screws, and the second baffle 32 can be detachably mounted in the second mounting base 22 by screws. The second mounting base is connected to the edge of the second disc, and the second baffle is disposed within the second mounting base. This design allows the second baffle to be stably mounted at the edge of the second disc and forms an integral structure with the second disc through the second mounting base. The function of the second baffle is to adjust the sludge treatment volume on the second disc. By changing its position or shape, the distribution and flow of sludge on the second disc can be controlled. This multi-baffle design allows the dryer to simultaneously adjust the sludge treatment volume on multiple discs, further improving the dryer's processing capacity and flexibility.

[0052] For example, the first baffle 31 is provided with a first elongated hole 33.

[0053] First elongated hole: A structural feature on the first baffle, usually used to adjust the position of the baffle or to connect with other components, and is one of the key structures for the adjustment function of the baffle assembly.

[0054] In this embodiment, the first baffle 31 is provided with a first elongated hole 33, which allows some sludge to pass through. The size of the channel between the first disc 12 and the inner liner 100 of the dryer body can be adjusted independently through the first elongated hole 33. The first baffle is provided with a first elongated hole. This design allows the first baffle to be connected to other components (such as adjusting or fixing devices) through the first elongated hole, thereby achieving adjustment of the baffle position. By changing the position of the first baffle, the distribution and flow path of the sludge on the first disc can be changed, thereby adjusting the sludge processing capacity. The provision of the first elongated hole provides a specific implementation method for the adjustment function of the baffle assembly, allowing the dryer to flexibly adjust the sludge distribution on the first disc according to different processing requirements.

[0055] For example, the second baffle 32 is provided with a second elongated hole 34.

[0056] Second elongated hole: A structural feature on the second baffle, similar to the first elongated hole, used to adjust the position of the baffle or to connect with other components, and is one of the key structures for the adjustment function of the baffle assembly.

[0057] In this embodiment, the second baffle 32 is provided with a second elongated hole 34, which allows some sludge to pass through. The size of the channel between the second disc 13 and the inner liner 100 of the dryer body can be adjusted independently through the second elongated hole 34. This design is similar to the structure of the first baffle, allowing the second baffle to be connected to other components (such as adjusting or fixing devices) through the second elongated hole, thereby achieving baffle position adjustment. By changing the position of the second baffle, the distribution and flow path of sludge on the second disc can be changed, thereby adjusting the sludge treatment volume. The provision of the second elongated hole provides a specific implementation method for the adjustment function of the baffle assembly, enabling the dryer to flexibly adjust the sludge distribution on the second disc according to different treatment needs.

[0058] For example, a first line is formed between the center of the first baffle 31 and the axis of the main shaft 11, and a second line is formed between the center of the second baffle 32 and the axis of the main shaft 11, with an acute angle between the first line and the second line.

[0059] First line: The line connecting the center of the first baffle and the axis of the main shaft, used to describe the relative positional relationship between the baffle and the main shaft. Second line: The line connecting the center of the second baffle and the axis of the main shaft, used to describe the relative positional relationship between the baffle and the main shaft. Acute angle: The angle formed between the first and second lines, less than 90 degrees, used to describe the relative positional relationship between the two baffles.

[0060] In this embodiment, to increase the contact area between the sludge and the baffles, the first baffle 31 and the second baffle 32 on the main shaft 11 are staggered. The angle between the first line connecting the center of the first baffle 31 to the axis of the main shaft 11 and the second line connecting the center of the second baffle 32 to the axis of the main shaft 11 is an acute angle. That is, by adjusting the size of the entire channel through the baffles, the flowability of the sludge within the dryer is changed, thereby increasing the utilization efficiency of the dryer's heat exchange area, reducing heat loss, and increasing the dryer's throughput. The first line connects the center of the first baffle to the axis of the main shaft, and the second line connects the center of the second baffle to the axis of the main shaft, with an acute angle between the first and second lines. This design results in the first and second baffles being distributed at a certain angle on the disc assembly, rather than being arranged parallel or perpendicularly. This angular distribution optimizes the distribution and flow path of the sludge on the disc assembly, improving drying efficiency. At the same time, this relative positional relationship also provides more flexibility in adjusting the baffle assembly, allowing the dryer to further optimize the sludge treatment capacity by adjusting the angle between the baffles according to different treatment needs.

[0061] The drying machine capacity adjustment device provided in this application can make full use of the heat transfer area of ​​the drying machine, reduce heat loss, and allow more heat to exchange with the sludge, thereby increasing the drying machine's capacity, reducing production costs, and improving economic efficiency.

[0062] It should be noted that in this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are mainly for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0063] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0064] Furthermore, the terms "installation," "setup," "equipped with," "connection," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0065] Furthermore, the terms "first," "second," etc., are primarily used to distinguish different devices, elements, or components (which may be the same or different in specific type and construction), and are not intended to indicate or imply the relative importance or quantity of the indicated devices, elements, or components. Unless otherwise stated, "a plurality of" means two or more.

[0066] The above description is merely a specific embodiment of the present invention, enabling those skilled in the art to understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A device for adjusting the processing capacity of a drying machine, characterized in that, include: A disc assembly for drying sludge; the disc assembly is disposed in the inner liner of the dryer body; A mounting component is used to mount the baffle assembly; the mounting component is connected to the disk assembly. A baffle assembly is used to adjust the sludge processing capacity of the disc assembly; the baffle assembly is disposed on the mounting assembly and located between the disc assembly and the inner wall of the inner liner of the dryer body.

2. The drying machine capacity adjustment device according to claim 1, characterized in that, The disk assembly includes a spindle and a first disk, wherein the spindle passes through the first disk, and the mounting assembly is connected to the edge of the first disk.

3. The drying machine capacity adjustment device according to claim 2, characterized in that, A first mounting hole is provided at the center of the first disk, and the spindle passes through the first mounting hole.

4. The drying machine capacity adjustment device according to claim 2, characterized in that, The disk assembly further includes: a second disk, the spindle passing through the second disk, and the mounting assembly connected to the edge of the second disk.

5. The drying machine capacity adjustment device according to claim 4, characterized in that, The second disk has a second mounting hole at its axis, and the main shaft passes through the second mounting hole.

6. The drying machine capacity adjustment device according to claim 4, characterized in that, The mounting assembly includes: a first mounting base connected to the edge of the first disk; the baffle assembly includes: a first baffle disposed in the first mounting base.

7. The drying machine capacity adjustment device according to claim 6, characterized in that, The mounting assembly further includes a second mounting base connected to the edge of the second disk, and the baffle assembly further includes a second baffle disposed in the second mounting base.

8. The drying machine capacity adjustment device according to claim 6, characterized in that, The first baffle is provided with a first elongated hole.

9. The drying machine capacity adjustment device according to claim 7, characterized in that, The second baffle is provided with a second elongated hole.

10. The drying machine capacity adjustment device according to claim 7, characterized in that, A first line is formed between the center of the first baffle and the axis of the main shaft, and a second line is formed between the center of the second baffle and the axis of the main shaft. An acute angle is formed between the first line and the second line.

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