A slitting warping machine for polyester fabric production
The combination of a cover sleeve and nozzle driven by a hydraulic cylinder solves the problems of static electricity and friction during yarn transmission in slitting warping machines, achieving the elimination of static electricity and softening of the yarn, thereby improving production efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUJIANG YIDONG JACQUARD WEAVING CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-07-14
AI Technical Summary
Existing slitting and warping machines generate static electricity during yarn transport due to friction and lack static elimination components, leading to yarn quality problems.
The structure employs a combination of a cover sleeve and nozzles driven by a hydraulic cylinder. The yarn is squeezed by the movement of the cover sleeve and softened by steam sprayed from the nozzles. At the same time, the yarn is dried by heating rollers, thus achieving the removal of static electricity and softening of the yarn.
It effectively removes static electricity from the yarn, improves the smoothness and quality of yarn transmission, prevents yarn loosening and mold growth, and enhances production efficiency.
Smart Images

Figure CN224494460U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile equipment technology, specifically a slitting and warping machine for polyester fabric production. Background Technology
[0002] Slitting warping machines are key pieces of equipment in the textile industry. They are mainly used to arrange yarns according to process requirements and wind them into warp beams to prepare warp yarns for subsequent weaving (such as woven and knitted fabrics).
[0003] For example, the slitting and warping machine with Chinese patent publication number CN220335395U includes: a base, two side plates fixedly connected to the top of the base, a rotating rod rotatably connected between the two side plates, a roller fixedly connected to the rotating rod, a motor provided on the outer side of one of the side plates, and the output shaft of the motor fixedly connected to the rotating rod; and a cooling assembly, which includes an air supply channel, several through holes, a fixed plate, a rotating shaft, fan blades, two transmission wheels and a transmission belt.
[0004] When existing slitting and warping machines are in use, static electricity is generated because the yarn passes through multiple rollers during transmission and there is friction between the yarn and the rollers. Existing slitting and warping machines lack components for eliminating static electricity and softening the yarn. Therefore, an improved device is needed to address the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a slitting and warping machine for polyester fabric production, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a slitting and warping machine for polyester fabric production, comprising an operating terminal, a spool rotatably mounted on the top of the operating terminal, a guide rail fixedly mounted on the front end of the operating terminal, a displacement device slidably sleeved on the top end of the guide rail, the displacement device comprising a cooperating device, a supporting device, a displacement module, a heating roller and a spool, the spool being fixedly mounted at the top center of the displacement module, the heating roller being rotatably mounted at the top rear end of the displacement module, the supporting device being fixedly mounted at the front end of the displacement module, and the cooperating device being fixedly mounted at the top end of the supporting device.
[0007] Preferably, the mating device includes a hydraulic cylinder, a connecting base plate, a cover sleeve, a return spring, a pressing frame, and a cable outlet groove. The connecting base plate is fixedly installed at the bottom end of the hydraulic cylinder, the cover sleeve is fixedly installed between the two connecting base plates, the return spring is fixedly installed at equal intervals at the top of the inside of the cover sleeve, the pressing frame is fixedly installed at the bottom end of the return spring, and the cable outlet groove is formed in front of and behind the bottom end of the cover sleeve.
[0008] Preferably, the support device includes a bottom cavity, a nozzle, and a support side frame. The nozzle is fixedly installed at the bottom center of the bottom cavity, and the support side frame is fixedly installed at both ends of the bottom cavity.
[0009] Preferably, the support side frame is fixedly installed on both front ends of the displacement module, the hydraulic cylinder is symmetrically fixedly installed on the top of the support side frame, and the displacement module is slidably installed on the top of the guide rail.
[0010] Preferably, a round rod is rotatably mounted at the bottom center of the pressing frame.
[0011] Preferably, the nozzle is vertically aligned with the pressing frame.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] When this device is in use, the hydraulic cylinder starts the cover sleeve to separate from the bottom cavity, making it easier for the yarn to pass between the bottom cavity and the cover sleeve for threading. At the same time, as the cover sleeve moves downward, it drives the pressing frame to contact the yarn, pressing the yarn downward. Furthermore, steam can be sprayed into the bottom cavity and the cover sleeve through the nozzle to create a humid environment, which softens the yarn and reduces static electricity, thus removing static electricity from the yarn. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the displacement device structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the mating device structure of this utility model;
[0017] Figure 4 This is a schematic diagram of the support device structure of this utility model.
[0018] In the diagram: 1-Displacement device, 2-Guide rail, 3-Wire spool, 4-Operating terminal, 5-Matching device, 6-Supporting device, 7-Displacement module, 8-Heating roller, 9-Wire spool, 10-Hydraulic cylinder, 11-Connecting base plate, 12-Cover sleeve, 13-Reset spring, 14-Pressing frame, 15-Wire outlet groove, 16-Bottom cavity, 17-Nozzle, 18-Supporting side frame. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-4 This utility model provides an embodiment of a slitting and warping machine for polyester fabric production, comprising an operating terminal 4, a spool 3 rotatably mounted on the top of the operating terminal 4, a guide rail 2 fixedly mounted on the front end of the operating terminal 4, a displacement device 1 slidably sleeved on the top end of the guide rail 2, the displacement device 1 comprising a mating device 5, a support device 6, a displacement module 7, a heating roller 8, and a spool 9, the spool 9 being fixedly mounted at the top center of the displacement module 7, the heating roller 8 being rotatably mounted at the top rear end of the displacement module 7, the support device 6 being fixedly mounted at the front end of the displacement module 7, and the mating device 5 being fixedly mounted at the top end of the support device 6.
[0021] The cooperating device 5 includes a hydraulic cylinder 10, a connecting base plate 11, a cover sleeve 12, a return spring 13, a pressing frame 14, and a wire outlet groove 15. The connecting base plate 11 is fixedly installed at the bottom end of the hydraulic cylinder 10, the cover sleeve 12 is fixedly installed between the two connecting base plates 11, the return spring 13 is fixedly installed at equal intervals at the top end of the inside of the cover sleeve 12, the pressing frame 14 is fixedly installed at the bottom end of the return spring 13, and the wire outlet groove 15 is opened in front of and behind the bottom end of the cover sleeve 12. Through the setting of the wire outlet groove 15, the yarn can be allowed to pass smoothly between the cover sleeve 12 and the bottom cavity 16.
[0022] The support device 6 includes a bottom cavity 16, a nozzle 17, and a support side frame 18. The nozzle 17 is fixedly installed at the bottom center of the bottom cavity 16, and the support side frame 18 is fixedly installed at both ends of the bottom cavity 16. A round hole is provided at the bottom of the nozzle 17 to facilitate the connection of the nozzle 17 with an external air pipe.
[0023] The support side frame 18 is fixedly installed on both front ends of the displacement module 7, and the hydraulic cylinder 10 is symmetrically fixedly installed on the top of the support side frame 18. The displacement module 7 is slidably installed on the top of the guide rail 2, which can support the overall displacement of the displacement module 7.
[0024] A round rod is rotatably mounted at the bottom center of the pressing frame 14 to improve the smoothness of yarn transmission at the bottom of the pressing frame 14.
[0025] The nozzle 17 is vertically aligned with the pressing frame 14 to improve the accuracy of steam contact with the yarn.
[0026] Working principle: In use, first activate the hydraulic cylinder 10, causing the cover sleeve 12 to move upward, allowing it to separate from the bottom cavity 16. Then, external yarn can pass through the bottom cavity 16 and the cover sleeve 12, and then through the yarn hole inside the yarn reel 9 and the bottom of the heating roller 8, until the yarn is wrapped around the surface of the yarn drum 3. At this point, activate the hydraulic cylinder 10, causing the cover sleeve 12 to move downward. Simultaneously, the pressing frame 14 is vertically aligned with the bottom cavity 16, so that as the cover sleeve 12 moves downward, it can drive the bottom of the pressing frame 14. The round rod contacts the yarn. When the pressing frame 14 is in its normal state, it is spaced 2 cm from the bottom end of the cover sleeve 12, allowing the pressing frame 14 to contact the yarn in advance. At this time, when the cover sleeve 12 moves to fit against the bottom cavity 16, the pressing frame 14 can squeeze and tension the yarn. At the same time, the reset spring 13 can always provide pressure to the pressing frame 14 to prevent the yarn from loosening. Subsequently, an air pipe is installed at the bottom end of the nozzle 17, and the air pipe is connected to an external steam valve. The steam valve can be opened so that steam can be sprayed upward from the nozzle 17. Steam is emitted through nozzle 17, which is vertically aligned with the pressing frame 14, allowing steam to contact the yarn at the bottom of the pressing frame 14. This wets and softens the yarn, preventing static electricity buildup. Then, the spool 3 is connected to the drive unit inside the operating terminal 4, enabling the operating terminal 4 to rotate the spool 3 and wind up the yarn. During this process, the yarn passes through the inside of the spool 9 and the bottom of the heating roller 8, where it is heated to a specified temperature. This ensures the yarn is dried promptly as it passes over the surface of the heating roller 8, preventing further damage. Due to excessive internal moisture, when this device is in use, the hydraulic cylinder 10 can drive the cover sleeve 12 to move up and down, making it easier for the cover sleeve 12 to fit and assemble with the bottom cavity 16. At the same time, when the cover sleeve 12 moves downward, it can squeeze the yarn downward and tighten it, so as to prevent the yarn from becoming loose. Furthermore, the steam sprayed by the nozzle 17 comes into contact with the yarn at the bottom of the pressing frame 14, so as to perform anti-static treatment on the yarn. At the same time, the setting of the heating roller 8 can dry the yarn, preventing the yarn from becoming moldy when stored, thus completing the work.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A slitting and warping machine for polyester fabric production, comprising an operating terminal (4), wherein a bobbin (3) is rotatably mounted on the top of the operating terminal (4), and a guide rail (2) is fixedly mounted on the front end of the operating terminal (4), wherein a displacement device (1) is slidably sleeved on the top of the guide rail (2), characterized in that: The displacement device (1) comprises a matching device (5), a supporting device (6), a displacement module (7), a heating roller (8) and a wire reel (9), the wire reel (9) is fixedly installed at the top end center of the displacement module (7), the heating roller (8) is rotatably installed at the top rear end of the displacement module (7), the supporting device (6) is fixedly installed at the front end of the displacement module (7), and the matching device (5) is fixedly installed at the top end of the supporting device (6).
2. The slitting warping machine for polyester fabric production according to claim 1, characterized in that: The matching device (5) comprises a hydraulic cylinder (10), a connecting base plate (11), a covering sleeve (12), a return spring (13), a pressing frame (14) and a wire outlet groove (15), the connecting base plate (11) is fixedly installed at the bottom end of the hydraulic cylinder (10), the covering sleeve (12) is fixedly installed between the two connecting base plates (11), the return spring (13) is fixedly installed at the inner top end of the covering sleeve (12) at equal intervals, the pressing frame (14) is fixedly installed at the bottom end of the return spring (13), and the wire outlet groove (15) is arranged at the front and rear of the bottom end of the covering sleeve (12).
3. The slitting warper for polyester fabric production according to claim 2, characterized in that: The supporting device (6) comprises a bottom end cavity (16), a nozzle (17) and a supporting side frame (18), the nozzle (17) is fixedly installed at the bottom end center of the bottom end cavity (16), and the supporting side frame (18) is fixedly installed at the two ends of the bottom end cavity (16).
4. The slitting warper for polyester fabric production according to claim 3, characterized in that: The supporting side frame (18) is fixedly installed at the two side front ends of the displacement module (7), the hydraulic cylinder (10) is fixedly installed at the top end of the supporting side frame (18) in a symmetrical mode, and the displacement module (7) is slidably installed on the top end of the guide rail (2).
5. The slitting warper for polyester fabric production according to claim 4, characterized in that: A round rod is rotatably installed at the bottom end center of the pressing frame (14).
6. The slitting warper for polyester fabric production according to claim 5, characterized in that: The nozzle (17) is vertically aligned with the pressing frame (14).