An auxiliary agent infiltration device for textile fabric production
By designing an auxiliary impregnation device for textile fabric production with adjustable roller spacing and widening roller type, the problem of uneven impregnation caused by different fabric types was solved, improving the heat setting quality and wearing comfort of the fabric.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 福建俊诚纺织有限公司
- Filing Date
- 2025-06-26
- Publication Date
- 2026-07-14
AI Technical Summary
Existing textile fabric production auxiliary impregnation devices are unable to achieve uniform impregnation and compression effects according to different fabric types, which affects the heat setting quality and wearing comfort of the fabric.
A device for impregnating auxiliaries in textile fabric production was designed. It adopts an adjustable gap between the upper and lower rollers of the rolling mill and the type of expansion roller (filament splitting or rubber) to achieve uniform expansion and extrusion before the pressing process, adapting to different fabric types. The chemical solution can be replaced and controlled through the material tank structure.
It achieves uniform impregnation of additives into the fabric before heat setting, improves the fabric's compressibility and overall quality, adapts to the processing needs of different fabric types, and enhances wearing comfort.
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Figure CN224494589U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile fabric auxiliary impregnation technology, and in particular to an auxiliary impregnation device for textile fabric production. Background Technology
[0002] Textile fabrics are textile raw materials made from fibers through textile processes. Based on the source of the raw materials, they can be divided into three main categories: natural fibers, chemical fibers, and blended fabrics, directly affecting clothing performance and wearing experience. Natural fibers include cotton, linen, silk, and wool, while chemical fibers encompass synthetic materials such as polyester, nylon, and spandex. Blended fabrics combine the advantages of both natural and chemical fibers. Fabric characteristics are determined by the fiber type, weaving process, and finishing techniques, and are widely used in clothing, home furnishings, and industrial fields.
[0003] Research revealed that existing textile fabric production auxiliary impregnation devices, due to the different types of fabrics, use the same ordinary pressure rollers with fixed positions, making it difficult to improve the impregnation of auxiliary agents and the effect of even extrusion. As a result, the quality of the fabric is greatly reduced after heat setting and entering the drying oven, affecting the comfort of people wearing it.
[0004] Therefore, those skilled in the art have provided an auxiliary agent impregnation apparatus for textile fabric production to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide an auxiliary agent impregnation device for textile fabric production. This device is used to impregnate the fabric with auxiliary agents before it enters the drying oven for heat setting. It is designed for uniform extrusion of the fabric, and the widening roller can be selected as a split-filament widening roller or a rubber widening roller depending on the type of fabric. It can uniformly widen the fabric before the pressing and rolling process to obtain a uniform pressing and rolling effect across the entire width. The widening amount can be adjusted according to the fabric. It can be customized according to the type of fabric and the type of chemical agent processed by the user to obtain better pressing and rolling performance.
[0006] To achieve the above objectives, this utility model provides an auxiliary agent impregnation device for textile fabric production, including two rolling mill frames. Each of the two rolling mill frames has an upper rolling mill roller and a lower rolling mill roller at its upper end. The upper rolling mill roller is connected between corresponding upper and lower adjusting plates. A rolling mill cylinder is rotatably mounted on the upper end of each of the two rolling mill frames near its front end. A rolling mill motor is mounted on one upper side of one of the rolling mill frames, and a rolling mill gearbox is fixedly mounted on the lower end of the rolling mill motor. A material trough is rotatably mounted on the lower end of each of the two rolling mill frames near its rear end. Material trough cylinders are rotatably mounted on both sides of the front end of the material trough. An expansion roller is mounted on both sides of the upper end of the material trough between the two rolling mill frames.
[0007] Through the above technical solution, the device is used to impregnate the fabric with auxiliaries before it enters the drying oven for heat setting. It is designed for uniform extrusion of the fabric, and depending on the type of fabric, the spreading roller can be selected as a split spreading roller or a rubber spreading roller. It can uniformly spread the fabric before the pressing and rolling process to obtain a uniform pressing and rolling effect across the entire width. The spreading amount can be adjusted according to the fabric. It can be customized according to the type of fabric and the type of chemicals processed by the user to obtain better pressing and rolling performance.
[0008] Furthermore, both of the rolling mill plate frames are rotatably equipped with upper and lower adjustment plates, and the upper ends of both rolling mill cylinders are rotatably connected to the front end of the upper and lower adjustment plates;
[0009] The above technical solution allows for the adjustment of the distance between the upper and lower rollers of the rolling mill using the rolling mill cylinder and upper and lower adjusting plates, in order to accommodate different types of fabrics through extrusion.
[0010] Furthermore, one end of the lower roller of the rolling mill is connected to the rolling mill motor and the rolling mill gearbox via a belt;
[0011] The above technical solution provides power for the rotation of the lower roller of the rolling mill by connecting one end of the roller to the rolling mill motor and the rolling mill gearbox via a belt.
[0012] Furthermore, a connecting rod is fixedly installed at the lower end and at both the front and rear ends between the two rolling mill plate frames, and a rotating seat is fixedly installed on both sides of the upper end of the connecting rod near its front end. The lower ends of the two material trough cylinders are rotatably connected to the corresponding rotating seats.
[0013] With the above technical solution, the lower end of the material tank cylinder is rotatably connected to the corresponding rotating seat, which allows the material tank to be flipped to replace the medicine liquid.
[0014] Furthermore, a material trough roller is provided inside the material trough, and a valve is provided on one side of the lower end of the material trough;
[0015] The above technical solution allows for liquid level control by installing a valve on one side of the lower end of the material tank.
[0016] Furthermore, guide rollers are provided at the front end of the two rolling mill plates and above the lower end roller of the rolling mill;
[0017] With the above technical solution, a guide roller is set at the front end of the rolling mill frame and above the lower end roller of the rolling mill, which can evenly squeeze the fabric and smoothly export it.
[0018] This utility model has the following beneficial effects:
[0019] This utility model proposes an auxiliary agent impregnation device for textile fabric production. This device is used to impregnate the fabric with auxiliary agents before it enters the drying oven for heat setting. It is designed for uniform extrusion of the fabric, and the widening roller can be selected as a split-filament widening roller or a rubber widening roller depending on the type of fabric. It can uniformly widen the fabric before the pressing and rolling process to obtain a uniform pressing and rolling effect across the entire width. The widening amount can be adjusted according to the fabric. It can be customized according to the type of fabric and the type of chemical agent processed by the user to obtain better pressing and rolling performance. Attached Figure Description
[0020] Figure 1 This is a perspective view of an auxiliary agent impregnation device for textile fabric production according to the present invention.
[0021] Figure 2 This is a perspective view of an auxiliary agent impregnation device for textile fabric production proposed in this utility model.
[0022] Figure 3 This is a front view of an auxiliary agent impregnation device for textile fabric production proposed in this utility model;
[0023] Figure 4 This is a side view of an auxiliary agent impregnation device for textile fabric production proposed in this utility model;
[0024] Figure 5 This is a schematic diagram of the material tank structure of an auxiliary agent impregnation device for textile fabric production proposed in this utility model.
[0025] Explanation of reference numerals in the attached figures:
[0026] 1. Rolling mill frame; 2. Upper roller of rolling mill; 3. Lower roller of rolling mill; 4. Upper and lower adjusting plates; 5. Rolling mill cylinder; 6. Rolling mill motor; 7. Rolling mill gearbox; 8. Guide roller; 9. Material trough; 10. Material trough cylinder; 11. Connecting rod; 12. Rotating seat; 13. Material trough roller; 14. Valve; 15. Spreading roller. Detailed Implementation
[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] Reference Figure 1-5This utility model provides a specific embodiment: an auxiliary agent impregnation device for textile fabric production, including two rolling mill frames 1. Each of the two rolling mill frames 1 has an upper rolling mill roller 2 and a lower rolling mill roller 3 positioned between them and at their upper ends. The upper rolling mill roller 2 is connected between corresponding upper and lower adjusting plates 4. A rolling mill cylinder 5 is rotatably mounted on the upper end of each of the two rolling mill frames 1, near its front end. A rolling mill motor 6 is mounted on the upper end of one side of one of the rolling mill frames 1, and a rolling mill gearbox 7 is fixedly mounted on the lower end of the rolling mill motor 6. A rotatable cylinder 5 is rotatably mounted between the lower end of the two rolling mill frames 1, near its rear end. The material trough 9 has a material trough cylinder 10 rotatably mounted on both sides of its front end. Expanding rollers 15 are mounted between the two rolling mill frames 1 and on both sides of the upper end of the material trough 9. This device is used to impregnate the fabric with additives before it enters the oven for heat setting. It is designed for even fabric compression. Depending on the type of fabric, the expanding rollers 15 can be either split-filament expanding rollers or rubber expanding rollers. They can uniformly expand the fabric before the pressing process, achieving a uniform pressing effect across the entire width. The amount of expansion can be adjusted according to the fabric. Customization is based on the type of fabric and chemicals processed by the user to obtain better pressing performance.
[0029] Both rolling mill frame 1 are rotatably equipped with upper and lower adjustment plates 4. The upper ends of both rolling mill cylinders 5 are rotatably connected to the front ends of the upper and lower adjustment plates 4. The spacing between the upper roller 2 and lower roller 3 of the rolling mill can be adjusted via the rolling mill cylinders 5 and the upper and lower adjustment plates 4 to accommodate different types of fabrics through extrusion. One end of the lower roller 3 is connected to the rolling mill motor 6 and rolling mill gearbox 7 via a belt, providing power for the rotation of the lower roller 3. Connecting rods 11 are fixedly installed at the lower end of the two rolling mill frame 1, located at both the front and rear ends. Rotating seats 12 are fixedly installed on both sides of the upper end. The lower ends of the two material trough cylinders 10 are rotatably connected to the corresponding rotating seats 12. By rotating the lower ends of the material trough cylinders 10 to the corresponding rotating seats 12, the material trough 9 can be flipped to replace the medicine. A material trough roller 13 is installed inside the material trough 9. A valve 14 is installed on one side of the lower end of the material trough 9. The liquid level can be controlled by the valve 14 on one side of the lower end of the material trough 9. A guide roller 8 is installed at the front end of the two rolling mill plate frames 1 and above the lower roller 3 of the rolling mill. The guide roller 8 can evenly squeeze the fabric and smoothly export it.
[0030] Working principle: When using this textile fabric production auxiliary impregnation device, firstly, the appropriate amount of chemical solution is adjusted into the material tank 9 through valve 14 according to the type of fabric. Then, the upper roller 2 of the rolling mill is adjusted by the rolling mill cylinder 5 to make the distance between the upper roller 2 and the lower roller 3 of the rolling mill moderate. Then, the fabric passes from top to bottom through the material tank roller 13 from the spreading roller 15 and passes through the gap between the upper roller 2 and the lower roller 3 of the rolling mill. After that, it is pushed out through the guide roller 8. After the same type of fabric is impregnated with the auxiliary solution, the material tank cylinder 10 can be activated to flip the material tank 9 and pour out the chemical solution inside for use on another type of fabric. During this process, the movement of the lower roller 3 of the rolling mill is controlled by the rolling mill motor 6 and the rolling mill gearbox 7.
[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for impregnating textile fabric production auxiliaries, comprising a rolling mill frame (1), characterized in that: There are two rolling mill frames (1). A rolling mill upper roller (2) and a rolling mill lower roller (3) are provided between the two rolling mill frames (1) and at their upper ends. The rolling mill upper roller (2) is connected between the corresponding upper and lower adjustment plates (4). A rolling mill cylinder (5) is rotatably provided at the upper end of the two rolling mill frames (1) and near its front end. A rolling mill motor (6) is provided at the upper end of one side of one of the rolling mill frames (1). A rolling mill gearbox (7) is fixedly provided at the lower end of the rolling mill motor (6). A material trough (9) is rotatably provided at the lower end of the two rolling mill frames (1) and near its rear end. A material trough cylinder (10) is rotatably provided on both sides of the front end of the material trough (9). An expansion roller (15) is provided between the two rolling mill frames (1) and on both sides of the upper end of the material trough (9).
2. The textile fabric production auxiliary agent impregnation device according to claim 1, characterized in that: Both of the rolling mill plate frames (1) are rotatably equipped with upper and lower adjustment plates (4), and the upper ends of both rolling mill cylinders (5) are rotatably connected to the front end of the upper and lower adjustment plates (4).
3. The textile fabric production auxiliary agent impregnation device according to claim 1, characterized in that: One end of the lower roller (3) of the rolling mill is connected to the rolling mill motor (6) and the rolling mill gearbox (7) via a belt.
4. The auxiliary agent impregnation device for textile fabric production according to claim 1, characterized in that: A connecting rod (11) is fixedly installed at the lower end of the two rolling mill plate frames (1) and at both the front and rear ends. Rotating seats (12) are fixedly installed on both sides of the upper end of the connecting rod (11) near its front end. The lower ends of the two material trough cylinders (10) are rotatably connected to the corresponding rotating seats (12).
5. The textile fabric production auxiliary agent impregnation device according to claim 1, characterized in that: The trough (9) is equipped with a trough roller (13), and a valve (14) is provided on one side of the lower end of the trough (9).
6. The textile fabric production auxiliary agent impregnation device according to claim 1, characterized in that: Guide rollers (8) are provided at the front end of the two rolling mill plate frames (1) and above the lower end roller (3) of the rolling mill.