A dismantling device for a bent cap construction platform

Abstract

The utility model provides a kind of demolishing device of bent cap construction platform belongs to building construction technical field, the demolishing device of bent cap construction platform includes support frame body, lifting mechanism, clamping mechanism, transverse moving mechanism and longitudinal moving mechanism;The bottom of the support frame body is provided with four groups of hydraulic outriggers, and the bottom end of each group of hydraulic outriggers is provided with antiskid pad;The lifting mechanism includes lifting cylinder and lifting plate, and the lifting cylinder is fixedly installed on support frame body, and the lifting plate is fixedly connected with the piston rod of lifting cylinder;The clamping mechanism includes clamping arm and clamping claw, and the clamping arm is L-shaped structure, and its vertical part is hinged with lifting plate, and its horizontal part end installs clamping claw, and the clamping claw is equipped with antiskid rubber pad;The transverse moving mechanism includes transverse sliding rail and transverse drive cylinder, and the utility model can solve the problem that the existing bent cap construction platform demolition exists low efficiency and is prone to cause safety accident.

Description

Technical Field

[0001] This utility model belongs to the field of building construction technology, and specifically relates to a dismantling device for a cap beam construction platform. Background Technology

[0002] During the construction of the bridge pier, a temporary support structure, known as a construction platform, is typically erected to facilitate worker operations, material transportation, and equipment installation. This temporary support structure is removed after the main bridge pier structure is completed. However, maintaining the construction platform long-term poses safety hazards. The platform itself may age and corrode due to prolonged exposure to the natural environment, posing structural safety risks. Furthermore, if the platform obstructs traffic or other facilities beneath the bridge, it can also create potential safety problems.

[0003] Modern society prioritizes efficiency and a fast pace, and bridge construction, as a crucial component of infrastructure development, needs to be completed and put into use as quickly as possible. Therefore, the removal of bridge cap platforms is increasingly emphasized as a rapid process. Past methods, such as manual cutting or blasting, were inefficient, dangerous, and caused severe environmental pollution. Utility Model Content

[0004] In view of this, the present invention provides a dismantling device for a girder construction platform, which can solve the problems of low efficiency and easy safety accidents in the dismantling of existing girder construction platforms.

[0005] This utility model is implemented as follows:

[0006] This utility model provides a dismantling device for a cap beam construction platform, comprising a support frame, a lifting mechanism, a clamping mechanism, a lateral movement mechanism, and a longitudinal movement mechanism. The support frame has four sets of hydraulic outriggers at its bottom, each set with an anti-slip pad at its bottom end. The lifting mechanism includes a lifting cylinder and a lifting plate; the lifting cylinder is fixedly mounted on the support frame, and the lifting plate is fixedly connected to the piston rod of the lifting cylinder. The clamping mechanism includes a clamping arm and a clamping claw; the clamping arm has an L-shaped structure, its vertical portion is hinged to the lifting plate, and its horizontal portion has a clamping claw at its end, with an anti-slip rubber pad inside the claw. The lateral movement mechanism includes a lateral slide rail and a lateral drive cylinder; the lateral slide rail is fixedly mounted on the lifting plate, and the clamping arm is slidably connected to the lateral slide rail via a slider. The longitudinal movement mechanism includes a longitudinal slide rail and a longitudinal drive cylinder; the longitudinal slide rail is fixedly mounted on the top of the support frame, and the lifting plate is slidably connected to the longitudinal slide rail via a slider.

[0007] The technical advantages of the dismantling device for a girder construction platform provided by this utility model are as follows: By setting up a support frame and hydraulic outriggers, the stability of the entire dismantling device can be guaranteed; by setting up a lifting mechanism, the height of the clamping mechanism can be adjusted to adapt to girder construction platforms of different heights; by setting up a clamping mechanism, the construction platform components can be firmly gripped; by setting up a lateral movement mechanism and a longitudinal movement mechanism, the clamping mechanism can be moved flexibly and positioned precisely, thereby completing the safe dismantling of the construction platform.

[0008] Based on the above technical solution, the dismantling device for a cap beam construction platform of this utility model can be further improved as follows:

[0009] The inner wall of the gripper is provided with a V-shaped groove, the inclination angle of the V-shaped groove is 45 degrees, and the depth of the V-shaped groove is 20 mm.

[0010] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: by setting V-shaped grooves with specific angles and depths, the contact area with the construction platform components can be increased, thereby improving the stability and reliability of clamping.

[0011] Furthermore, guide wheels are provided at all four corners of the lifting plate. The guide wheels are made of high-strength nylon material, and annular protrusions are provided on the outer circumference of the guide wheels.

[0012] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: by setting guide wheels, the frictional resistance of the lifting plate during movement can be reduced, and the smoothness of operation can be improved; by using high-strength nylon material, it has good wear resistance and self-lubricating properties; by setting annular convex ribs, the guide wheels can be prevented from slipping.

[0013] Furthermore, the bottom anti-slip pad of the hydraulic outrigger is made of special rubber material, and the bottom surface of the anti-slip pad is provided with staggered diamond-shaped protrusions.

[0014] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: by using special rubber materials and setting diamond-shaped protrusions, the friction with the ground can be increased, thereby improving the stability of the entire device.

[0015] Furthermore, the cross-section of the transverse slide rail is I-shaped, the surface of the slide rail is hardened, and the slider is made of a high-molecular polymer material.

[0016] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: by adopting the I-shaped structure, the load-bearing capacity of the slide rail is improved; by surface hardening treatment, the service life is extended; and by using a slider made of polymer material, the operating noise is reduced.

[0017] Furthermore, a reinforcing rib is provided at the hinge of the clamping arm. The reinforcing rib is triangular in shape and 15mm thick. The reinforcing rib is fixed by high-strength bolts.

[0018] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: by setting reinforcing ribs, the structural strength of the clamping arm hinge is enhanced, and the overall safety is improved.

[0019] Furthermore, the support frame is made of Q345 steel, the uprights of the support frame are square steel pipes with a wall thickness of 8mm, and the crossbeams of the support frame are I-beams with a web height of 200mm.

[0020] The beneficial effects of adopting the above-mentioned improvement scheme are: by using high-strength steel and reasonable structural dimensions, the support frame has sufficient load-bearing capacity and structural stability.

[0021] Furthermore, the piston rod of the lifting cylinder is chrome-plated, and a double sealing ring is provided between the piston rod and the cylinder body. The sealing ring is made of oil-resistant and wear-resistant material.

[0022] The beneficial effects of adopting the above-mentioned improvement scheme are: by chrome plating the piston rod and using double sealing rings, the sealing performance and service life of the hydraulic cylinder are improved.

[0023] Furthermore, limit blocks are provided at both ends of the longitudinal slide rail, with buffer rubber pads embedded in the limit blocks, and the limit blocks are fixed to the ends of the slide rail by expansion bolts.

[0024] The beneficial effects of adopting the above-mentioned improvement scheme are: by setting a limit block with a buffer function, it is possible to prevent the slider from overtravel and protect the equipment from impact damage.

[0025] Furthermore, an angle adjustment mechanism is provided between the gripper and the gripper arm. The angle adjustment mechanism includes a gear pair and a locking device, and the adjustment range is 0-90 degrees.

[0026] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: by setting an angle adjustment mechanism, the clamping angle can be adjusted according to the different states of the construction platform components, thereby improving the adaptability of the device.

[0027] Compared with existing technologies, the beneficial effects of the dismantling device for a girder construction platform provided by this utility model are as follows: the entire device has a reasonable structure, is easy to operate, and can safely and efficiently complete the dismantling of the girder construction platform. Through the coordinated operation of multiple mechanisms, precise positioning and stable clamping of the construction platform components are achieved; the use of high-quality materials and a reasonable structural design ensures the reliability and durability of the device; multiple safety protection measures effectively prevent accidents during construction; and the modular design facilitates maintenance and replacement of parts, extending the service life of the equipment. The use of this device greatly improves the efficiency and safety of girder construction platform dismantling work, reduces the labor intensity of construction workers, and has good application prospects. Attached Figure Description

[0028] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Fig. 1 A front view of a dismantling device for a bridge construction platform;

[0030] Fig. 2 A side view of a dismantling device for a bridge construction platform;

[0031] Fig. 3 A top view of a dismantling device for a bridge construction platform;

[0032] The attached diagram lists the components represented by each number as follows:

[0033] 10. Support frame; 11. Hydraulic outriggers; 20. Lifting mechanism; 21. Lifting cylinder; 22. Lifting plate; 30. Clamping mechanism; 31. Clamping arm; 32. Clamping claw; 40. Lateral movement mechanism; 41. Lateral slide rail; 42. Lateral drive cylinder; 50. Longitudinal movement mechanism; 51. Longitudinal slide rail; 52. Longitudinal drive cylinder. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0035] like Figs. 1-3The diagram shows an embodiment of a dismantling device for a girder construction platform provided by this utility model. In this embodiment, it includes a support frame 10, a lifting mechanism 20, a clamping mechanism 30, a lateral movement mechanism 40, and a longitudinal movement mechanism 50. The bottom of the support frame is equipped with four sets of hydraulic outriggers 11, each set having an anti-slip pad at its bottom end. The lifting mechanism includes a lifting cylinder 21 and a lifting plate 22. The lifting cylinder is fixedly installed on the support frame, and the lifting plate is fixedly connected to the piston rod of the lifting cylinder. The clamping mechanism includes a clamping arm 31 and a clamping claw 32. The clamping arm has an L-shaped structure, with its vertical portion hinged to the lifting plate, and a clamping claw installed at the end of its horizontal portion. The clamping claw contains an anti-slip rubber pad. The lateral movement mechanism includes a lateral slide rail 41 and a lateral drive cylinder 42. The lateral slide rail is fixedly installed on the lifting plate, and the clamping arm is slidably connected to the lateral slide rail via a slider. The longitudinal movement mechanism includes a longitudinal slide rail 51 and a longitudinal drive cylinder 52. The longitudinal slide rail is fixedly installed on the top of the support frame, and the lifting plate is slidably connected to the longitudinal slide rail via a slider.

[0036] The piston rods of both the transverse drive cylinder 42 and the longitudinal drive cylinder 52 are telescopic structures.

[0037] In the above technical solution, a V-shaped groove is provided on the inner wall of the gripper, the inclination angle of the V-shaped groove is 45 degrees, and the depth of the V-shaped groove is 20mm.

[0038] Furthermore, in the above technical solution, guide wheels are provided at all four corners of the lifting plate. The guide wheels are made of high-strength nylon material, and annular protrusions are provided on the outer circumference of the guide wheels.

[0039] Furthermore, in the above technical solution, the bottom anti-slip pad of the hydraulic outrigger is made of special rubber material, and the bottom surface of the anti-slip pad is provided with staggered diamond-shaped protrusions.

[0040] Furthermore, in the above technical solution, the cross-section of the transverse slide rail is I-shaped, the surface of the slide rail is hardened, and the slider is made of high molecular polymer material.

[0041] Furthermore, in the above technical solution, a reinforcing rib is provided at the hinge of the clamping arm. The reinforcing rib is triangular in shape and 15mm thick. The reinforcing rib is fixed by high-strength bolts.

[0042] Furthermore, in the above technical solution, the support frame is made of Q345 steel, the uprights of the support frame are square steel pipes with a wall thickness of 8mm, and the crossbeams of the support frame are I-beams with a web height of 200mm.

[0043] Furthermore, in the above technical solution, the piston rod of the lifting cylinder is chrome-plated, and a double sealing ring is provided between the piston rod and the cylinder body. The sealing ring is made of oil-resistant and wear-resistant material.

[0044] Furthermore, in the above technical solution, limit blocks are provided at both ends of the longitudinal slide rail, buffer rubber pads are embedded in the limit blocks, and the limit blocks are fixed to the ends of the slide rail by expansion bolts.

[0045] Furthermore, in the above technical solution, an angle adjustment mechanism is provided between the gripper and the gripper arm. The angle adjustment mechanism includes a gear pair and a locking device, and the adjustment range is 0-90 degrees.

[0046] Assemble the support frame 10, hydraulic outriggers 11, lifting mechanism 20, clamping mechanism 30, lateral movement mechanism 40, and longitudinal movement mechanism 50 according to the design drawings, ensuring that all components are firmly connected and move flexibly. Transport the device to the construction site and adjust the hydraulic outriggers 11 to keep the device horizontal and stable. Start the lifting cylinder 21, which drives the clamping mechanism 30 to rise to an appropriate height via the lifting plate 22 to accommodate the construction platform of the cap beam to be dismantled. Adjust the position of the clamping arms through the lateral movement mechanism 40 and the longitudinal movement mechanism 50 so that the clamping claws 32 are aligned with the construction platform components to be dismantled. Then operate the clamping claws 32 to clamp the components, and adjust the clamping angle through the angle adjustment mechanism to ensure a firm clamping. After confirming that the clamping is stable, start the relevant drive equipment to slowly dismantle the construction platform components and transport them to the designated location. Repeat the above steps as needed until the dismantling of the entire cap beam construction platform is completed.

[0047] Specifically, the principle of this utility model is as follows: The support frame 10, hydraulic outriggers 11, lifting mechanism 20, clamping mechanism 30, lateral movement mechanism 40, and longitudinal movement mechanism 50 are assembled according to the design drawings, ensuring that each component is firmly connected and moves flexibly. The device is transported to the construction site, and the hydraulic outriggers 11 are adjusted to keep the device horizontal and stable. The lifting cylinder 21 is activated, and the clamping mechanism 30 is raised to an appropriate height via the lifting plate 22 to accommodate the construction platform of the cap beam to be dismantled. The position of the clamping arm is adjusted by the lateral movement mechanism 40 and the longitudinal movement mechanism 50 so that the clamping claws 32 are aligned with the construction platform components to be dismantled. Then, the clamping claws 32 are operated to clamp the components, and the clamping angle is adjusted by the angle adjustment mechanism to ensure a firm clamping. After confirming stable clamping, the relevant drive equipment is activated to slowly dismantle the construction platform components and transport them to the designated location. The above steps are repeated as needed until the dismantling of the entire cap beam construction platform is completed.

[0048] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A dismantling device for a girder construction platform, characterized in that, The system includes a support frame, a lifting mechanism, a clamping mechanism, a lateral movement mechanism, and a longitudinal movement mechanism. The support frame has four sets of hydraulic outriggers at its bottom, each with an anti-slip pad at its bottom end. The lifting mechanism includes a lifting cylinder and a lifting plate. The lifting cylinder is fixedly mounted on the support frame, and the lifting plate is fixedly connected to the piston rod of the lifting cylinder. The clamping mechanism includes a clamping arm and clamping claws. The clamping arm has an L-shaped structure, with its vertical portion hinged to the lifting plate and its horizontal end fitted with a clamping claw containing an anti-slip rubber pad. The lateral movement mechanism includes a lateral slide rail and a lateral drive cylinder. The lateral slide rail is fixedly mounted on the lifting plate, and the clamping arm is slidably connected to the lateral slide rail via a slider. The longitudinal movement mechanism includes a longitudinal slide rail and a longitudinal drive cylinder. The longitudinal slide rail is fixedly mounted on the top of the support frame, and the lifting plate is slidably connected to the longitudinal slide rail via a slider.

2. The dismantling device for a cap beam construction platform according to claim 1, characterized in that, The inner wall of the gripper is provided with a V-shaped groove, the inclination angle of the V-shaped groove is 45 degrees, and the depth of the V-shaped groove is 20 mm.

3. The dismantling device for a cap beam construction platform according to claim 2, characterized in that, The lifting plate is equipped with guide wheels at all four corners. The guide wheels are made of high-strength nylon material and have annular protrusions on their outer circumference.

4. The dismantling device for a cap beam construction platform according to claim 3, characterized in that, The bottom anti-slip pad of the hydraulic outrigger is made of special rubber material, and the bottom surface of the anti-slip pad is provided with staggered diamond-shaped protrusions.

5. The dismantling device for a cap beam construction platform according to claim 4, characterized in that, The cross-section of the transverse slide rail is I-shaped, the surface of the slide rail is hardened, and the slider is made of high molecular polymer material.

6. The dismantling device for a cap beam construction platform according to claim 5, characterized in that, The hinge of the clamping arm is provided with a reinforcing rib plate. The reinforcing rib plate is triangular in shape and 15mm thick. The reinforcing rib plate is fixed by high-strength bolts.

7. The dismantling device for a cap beam construction platform according to claim 6, characterized in that, The support frame is made of Q345 steel. The uprights of the support frame are square steel pipes with a wall thickness of 8mm, and the crossbeams of the support frame are I-beams with a web height of 200mm.

8. The dismantling device for a cap beam construction platform according to claim 7, characterized in that, The piston rod of the lifting cylinder is chrome-plated, and a double sealing ring is provided between the piston rod and the cylinder body. The sealing ring is made of oil-resistant and wear-resistant material.

9. The dismantling device for a cap beam construction platform according to claim 8, characterized in that, Limit blocks are provided at both ends of the longitudinal slide rail. Buffer rubber pads are embedded in the limit blocks, and the limit blocks are fixed to the ends of the slide rail by expansion bolts.

10. The dismantling device for a cap beam construction platform according to claim 9, characterized in that, An angle adjustment mechanism is provided between the gripper and the gripper arm. The angle adjustment mechanism includes a gear pair and a locking device, and the adjustment range is 0-90 degrees.

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