Ground engaging structure for improving press environment
By using an inclined installation slope and a multi-pipe water pump system, the problem of water accumulation and dust pollution in the flushing structure is solved, achieving automatic cleaning and efficient flushing, maintaining a clean working environment and convenient equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN DONGPENG CERAMIC
- Filing Date
- 2025-06-27
- Publication Date
- 2026-07-14
AI Technical Summary
Existing flushing structures tend to cause water accumulation and mud formation during floor cleaning, which affects workers' movement and operations, and also causes serious dust pollution, impacting the environment of downstream processes.
The design employs a sloping, partitioned installation surface, combined with multiple pipes and a water pump system. Through the coordination of the sloping surface and the drainage ditch, it achieves rapid drainage and ground cleaning, reducing dust accumulation.
It achieves automatic cleaning of the floor, reduces dust pollution, maintains a clean and hygienic working environment, and improves rinsing efficiency and equipment maintenance convenience.
Smart Images
Figure CN224495000U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of floor cleaning technology, and in particular to a flushing structure for improving the environment of a press. Background Technology
[0002] The ceramic tiles in the ceramic factory are formed by pressing. Because the pressing process generates a lot of dust, the pressing process environment is very poor. The floor is covered with dust, which is difficult to clean, and the dust concentration in the air is also very high.
[0003] When cleaning dusty floors, existing flushing structures can easily lead to water accumulation. This water, when mixed with a large amount of dust, forms mud, which severely affects the movement and operation of workers.
[0004] To improve the working environment of the press, there is an urgent need for a flushing structure that can keep the floor clean. Utility Model Content
[0005] To address the aforementioned shortcomings, the purpose of this utility model is to propose a flushing structure that improves the press environment, thereby solving the problem of water accumulation and sludge buildup caused by the inability to drain water in conventional flushing structures.
[0006] To achieve this objective, the present invention adopts the following technical solution:
[0007] A flushing structure for improving the environment of a compressor includes a first pipe, a second pipe, a water pump, valves, and an installation slope;
[0008] The installation slope is an inclined surface that slopes upward along the X direction. The installation slope is divided into a sewage discharge area, a material cart installation area, a press installation area, and a main flushing installation area in sequence from low to high.
[0009] The first pipe is installed in the main flushing installation area, and its length direction extends along the Y direction. The first pipe has a first water outlet structure facing the press installation area. There are at least two second pipes, which are arranged at intervals along the Y direction. One end of the second pipe is connected to the first pipe, and the other end of the second pipe extends to the lower part of the installation slope to the material cart installation area. The second pipe has several second water outlet structures. The second pipe is connected to the outlet of the water pump through the valve, and the inlet of the water pump is connected to an external water supply pipe.
[0010] The sewage discharge area is provided with a first ditch, the length of which extends along the Y direction, and the first ditch is positioned opposite to the first pipe. The first ditch is used to intercept the flushing water left by the installation slope.
[0011] The installation slope is also provided with at least two second water ditches, and at least two second water ditches are spaced apart to form a processing position. One end of the second water ditch is connected to the first water ditch, and the other end of the second water ditch extends to the upper part of the installation slope to the press installation area. The second water ditches are all located between the two second pipes.
[0012] Preferably, the installation slope forms at least two adjacent processing positions along the Y direction, the material cart installation area and the press installation area do not exceed the range of the processing positions, and an aisle is left between the two adjacent processing positions.
[0013] Preferably, a third pipe is provided in the passageway, one end of the third pipe is connected to the first pipe, and the other end of the third pipe extends towards the lower part of the installation slope. The third pipe is provided with several third water outlet structures.
[0014] Preferably, the length direction of the third pipe extends along the X direction, the third pipe is located in the middle of the passage along the Y direction, and the third pipe is provided with a third water outlet structure on both sides facing the second water ditch.
[0015] Preferably, it further includes a fourth pipe, the length direction of which extends along the Y direction and is located away from the first pipe, and the fourth pipe connects to several of the third pipes.
[0016] Preferably, the fourth pipe is disposed between the first water ditch and the material cart installation area, and the fourth pipe is provided with a fourth water outlet structure at intervals along the Y direction, the fourth water outlet structure being disposed towards the first water ditch.
[0017] Preferably, the cross-sections of the first and second water ditches are funnel-shaped structures that are wider at the top and narrower at the bottom, and the ratio between the opening width of the second water ditches along the Y direction and the width of the passage is 1:10 to 15.
[0018] Preferably, the system also includes a timer controller, wherein the valve is a solenoid valve, and the timer controller is electrically connected to the water pump and the solenoid valve.
[0019] Preferably, the first water outlet structure and the second water outlet structure are elongated strip-shaped holes, and the length direction of the elongated holes is parallel to the length direction of the first or second pipe in which they are located.
[0020] Preferably, the first pipe is connected to the outlet of the water pump via another valve and pipe.
[0021] The technical solution provided by this utility model can include the following beneficial effects:
[0022] 1. Water is sprayed through the outlet holes of the first and second pipes to clean the accumulated dust on the ground. At the same time, by installing a sloping structure with one side higher than the other, a first water ditch is set up in the sewage area. The flushing water automatically flows into the first water ditch. By installing the slope, the first water ditch and several second water ditches in coordination, the accumulated water on the ground is collected and gathered in time, solving the problem of water accumulation on the ground affecting people's movement after flushing.
[0023] 2. By dividing the area into sewage discharge area, material car installation area, press installation area and main flushing installation area, the impact of dust entering the transfer conveyor line on the downstream process environment can be reduced. The ground can be kept clean, and the dust in the air is also reduced, solving the problem of dust from the material laying and pressing brick process affecting the entire downstream process environment.
[0024] 3. The second water ditch is set on both sides of the press and the material car to avoid the problem of the press and the material car blocking the second water ditch at the bottom of the press, which would make it difficult to clean. At the same time, a passageway is left for personnel to walk around.
[0025] 4. The passageway is flushed through a third pipe to solve the problem of incomplete flushing between the presses. The third pipe is located away from the presses to prevent water splashing or water mist from falling onto the working surface of the presses or the brick blanks, which would affect the quality of the tiles. At the same time, water spraying from both sides improves the flushing efficiency.
[0026] 5. Connecting the third pipe to the fourth pipe improves the water pressure distribution of the flushing structure, resulting in more uniform water spraying and increased flushing efficiency. Adding a fourth water outlet structure allows for flushing of the side furthest from the first pipe, resolving the issue of reduced water flow and sludge buildup between the material cart and the second ditch due to the distance from the first pipe.
[0027] 6. The first and second drainage ditches adopt a funnel structure for easy cleaning. The wider passageway requires a larger volume of water for flushing. The width of the second drainage ditch is matched with the width of the passageway to ensure that the accumulated water flows in and is drained away in time, avoiding the problem of the second drainage ditch overflowing when the flushing volume is too large.
[0028] 7. By linking the timer controller, water pump and solenoid valve, the system can automatically flush the floor at set times, reducing unnecessary water consumption, reducing the workload of workers, and maintaining a clean working environment. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the structure of one embodiment of the present invention.
[0030] Figure 2 This is a schematic diagram of the horizontal structure of one embodiment of the present invention.
[0031] Figure 3This is a schematic diagram of another embodiment of the present invention.
[0032] Among them: first pipe 11, second pipe 12, third pipe 13, fourth pipe 14, water pump 2, valve 3, first ditch 41, second ditch 42, installation slope 5, sewage discharge area 51, material cart installation area 52, press installation area 53, main flushing installation area 54, passageway 55, press 61, material cart 62, timer controller 7. Detailed Implementation
[0033] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0034] In the description of this utility model, it should be understood that the terms "longitudinal" and "lateral" are used interchangeably.
[0035] The orientations or positional relationships indicated by terms such as "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer" are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, features defined with "first" and "second" may explicitly or implicitly include one or more of these features, used to distinguish and describe features, without any order or emphasis.
[0036] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0038] The embodiments of this utility model are described below with reference to the accompanying drawings.
[0039] A flushing structure for improving the environment of a compressor includes a first pipe 11, a second pipe 12, a water pump 2, a valve 3, and an installation slope 5;
[0040] The installation slope 5 is an inclined surface that slopes upward along the X direction. The installation slope 5 is divided into a sewage discharge area 51, a material cart installation area 52, a press installation area 53 and a main flushing installation area 54 in the direction from low to high.
[0041] The first pipe 11 is installed in the main flushing installation area 54, and the length direction of the first pipe 11 extends along the Y direction. The first pipe 11 has a first water outlet structure that leads to the press installation area 53. At least two second pipes 12 are provided, and the two second pipes 12 are arranged at intervals along the Y direction. One end of the second pipe 12 is connected to the first pipe 11, and the other end of the second pipe 12 extends to the lower part of the installation slope 5 to the material cart installation area 52. The second pipe 12 has several second water outlet structures. The second pipe 12 is connected to the outlet of the water pump 2 through the valve 3, and the inlet of the water pump 2 is connected to an external water supply pipe.
[0042] The sewage discharge area 51 is provided with a first water ditch 41, the length direction of the first water ditch 41 extends along the Y direction, and the first water ditch 41 is arranged opposite to the first pipe 11. The first water ditch 41 is used to intercept the flushing water left by the installation slope 5.
[0043] The installation slope 5 is also provided with at least two second water ditches 42, and at least two second water ditches 42 are spaced apart to form a processing position. One end of the second water ditch 42 is connected to the first water ditch 41, and the other end of the second water ditch 42 extends to the high point of the installation slope 5 to the press installation area 53. The second water ditches 42 are all located between the two second pipes 12.
[0044] In a specific embodiment, both the first and second water outlet structures are water outlet holes, such as... Figure 1 and Figure 2 As shown, valve 3 and water pump 2 are opened, and water is supplied to water pump 2 through the water outlet of the first pipe 11 and the second pipe 12. Water is sprayed to clean the dust on the ground. At the same time, by installing a slope 5 with one side higher than the other, a first ditch 41 is set in the sewage area 51. The flushing water automatically flows into the first ditch 41. By installing the slope 5, the first ditch 41 and several second ditches 42 in coordination, the water on the ground is collected and collected in time, solving the problem of water accumulation on the ground affecting people's movement after flushing.
[0045] The dust is mainly generated at the press 61. The input end of the press 61 is the output end of the material cart 62, and the output end of the press 61 is the transfer conveyor line. By dividing the area into the sewage discharge area 51, the material cart installation area 52, the press installation area 53, and the main flushing installation area 54, the impact of dust entering the transfer conveyor line on the downstream process environment can be reduced, the ground can be kept clean, and the dust in the air is also reduced, thus solving the problem of dust from the material laying and pressing process affecting the entire downstream process environment.
[0046] In a specific embodiment, both the first ditch 41 and the second ditch 42 are provided with ditch covers to facilitate personnel passage.
[0047] Preferably, the installation slope 5 forms at least two adjacent processing positions along the Y direction, the material cart installation area 52 and the press installation area 53 do not exceed the range of the processing positions, and a passageway 55 is left between the two adjacent processing positions.
[0048] like Figure 3 As shown, in one embodiment, there are three processing positions. The second water ditch 42 is set on both sides of the press 61 and the material cart 62 to avoid the problem that the press 61 and the material cart 62 block the second water ditch 42 at the bottom of the press 61, making it difficult to clean. At the same time, a passageway 55 is left to facilitate personnel movement.
[0049] Preferably, a third pipe 13 is provided in the passageway 55. One end of the third pipe 13 is connected to the first pipe 11, and the other end of the third pipe 13 extends towards the lower part of the installation slope 5. The third pipe 13 is provided with several third water outlet structures.
[0050] The passageway 55 is flushed through the third pipe 13 to solve the problem of incomplete flushing between the compressors 61.
[0051] Preferably, the third pipe 13 extends along the X direction in its length direction, and the third pipe 13 is located in the middle of the passageway 55 along the Y direction. The third pipe 13 has a third water outlet structure on both sides facing the second water ditch 42.
[0052] The third pipe 13 is positioned away from the press 61 to prevent water spray or water mist from falling onto the working surface of the press 61 or the brick blank, thus affecting the quality of the tiles. At the same time, water spraying from both sides improves the rinsing efficiency.
[0053] Preferably, it further includes a fourth pipe 14, the fourth pipe 14 being extended along the Y direction in its length direction and being disposed away from the first pipe 11, and the fourth pipe 14 being connected to a plurality of the third pipes 13.
[0054] By connecting the third pipe 13 through the fourth pipe 14, the water pressure distribution of the flushing structure is improved, making the water spray more uniform and improving the flushing efficiency.
[0055] Preferably, the fourth pipe 14 is disposed between the first water ditch 41 and the material cart installation area 52, and the fourth pipe 14 is provided with a fourth water outlet structure at intervals along the Y direction, and the fourth water outlet structure is disposed towards the first water ditch 41.
[0056] By adding a fourth water outlet structure, the side furthest from the first pipe 11 is flushed, which solves the problem that the water flow is weakened between the material car 62 and the second water ditch 42 due to the distance from the first pipe 11, resulting in the accumulation of sludge formed by the mixture of dust and water.
[0057] Preferably, the cross-sections of the first ditch 41 and the second ditch 42 are funnel-shaped structures with a larger top and a smaller bottom, and the ratio between the opening width a of the second ditch 42 along the Y direction and the width b of the passage 55 is 1:10 to 15.
[0058] The first ditch 41 and the second ditch 42 adopt a funnel structure for easy cleaning. The wider passage 55 requires a larger volume of water for flushing. The width of the second ditch 42 is matched with that of the passage 55 to ensure that the accumulated water flows in and is drained away in time, avoiding the problem of the second ditch 42 overflowing when the flushing volume is too large.
[0059] Preferably, the angle between the installation slope 5 and the horizontal plane is 3 to 10°, and the horizontal distance between the first pipe 11 and the first ditch 41 is 3 to 5 meters. The angle of the installation slope 5 should be such that if it is too small, the drainage will be too slow, and if it is too large, it will affect the installation and maintenance of the equipment. The distance between the first pipe 11 and the first ditch 41 corresponds to the actual distance required for the installation and maintenance of the press 61 and the material cart 62, so as to avoid affecting the maintenance of the equipment.
[0060] Preferably, the system also includes a timer controller 7, wherein the valve 3 is a solenoid valve, and the timer controller 7 is electrically connected to the water pump 2 and the solenoid valve.
[0061] By linking the timer controller 7, water pump 2, and solenoid valve, the system can automatically flush the floor at set times, reducing unnecessary water consumption, minimizing worker workload, and maintaining a clean working environment.
[0062] Preferably, the first water outlet structure and the second water outlet structure are elongated strip-shaped holes, and the length direction of the elongated holes is parallel to the length direction of the first pipe 11 or the second pipe 12 in which they are located.
[0063] Preferably, the third and fourth water outlet structures are elongated, strip-shaped holes. These elongated holes create a fan-shaped water spray, increasing rinsing efficiency.
[0064] Preferably, the first, second, third, and fourth water outlet structures are all equipped with fan-shaped nozzles. Using fan-shaped nozzles makes the water spray more uniform, further increasing rinsing efficiency.
[0065] Preferably, the first pipe 11 is connected to the outlet of the water pump 2 via another valve and pipe.
[0066] The water pump 2 is connected to the first pipe 11 located at the high position of the installation slope 5. Under the action of gravity, the water pressure distribution in various parts of the flushing structure is more uniform, and the overall flushing effect is better.
[0067] Other configurations and operations according to the embodiments of this utility model are known to those skilled in the art and will not be described in detail here.
[0068] In this specification, the terms "embodiment," "example," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0069] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A grounding structure for improving the press environment, characterized in that: This includes the first pipe, the second pipe, the water pump, the valves, and the installation slope; The installation slope is an inclined surface that slopes upward along the X direction. The installation slope is divided into a sewage discharge area, a material cart installation area, a press installation area, and a main flushing installation area in sequence from low to high. The first pipe is installed in the main flushing installation area, and its length direction extends along the Y direction. The first pipe has a first water outlet structure facing the press installation area. There are at least two second pipes, which are arranged at intervals along the Y direction. One end of the second pipe is connected to the first pipe, and the other end of the second pipe extends to the lower part of the installation slope to the material cart installation area. The second pipe has several second water outlet structures. The second pipe is connected to the outlet of the water pump through the valve, and the inlet of the water pump is connected to an external water supply pipe. The sewage discharge area is provided with a first ditch, the length of which extends along the Y direction, and the first ditch is positioned opposite to the first pipe. The first ditch is used to intercept the flushing water left by the installation slope. The installation slope is also provided with at least two second water ditches, and at least two second water ditches are spaced apart to form a processing position. One end of the second water ditch is connected to the first water ditch, and the other end of the second water ditch extends to the upper part of the installation slope to the press installation area. The second water ditches are all located between the two second pipes.
2. The ground-flushing structure for improving the press environment according to claim 1, characterized in that: The installation slope forms at least two adjacent processing positions along the Y direction. The material cart installation area and the press installation area do not exceed the range of the processing positions, and an aisle is left between the two adjacent processing positions.
3. The ground-flushing structure for improving the press environment according to claim 2, characterized in that: A third pipe is installed in the passageway. One end of the third pipe is connected to the first pipe, and the other end of the third pipe extends towards the lower part of the installation slope. The third pipe is provided with several third water outlet structures.
4. The ground-flushing structure for improving the press environment according to claim 3, characterized in that: The third pipe extends along the X direction and is located in the middle of the passageway along the Y direction. The third pipe has a third water outlet structure on both sides facing the second water ditch.
5. The flushing structure for improving the press environment according to claim 3, characterized in that: It also includes a fourth pipe, which extends along the Y direction and is located away from the first pipe, and the fourth pipe connects to several of the third pipes.
6. The grounding structure for improving the press environment according to claim 5, characterized in that: The fourth pipe is located between the first water ditch and the material cart installation area. The fourth pipe has a fourth water outlet structure spaced apart along the Y direction, and the fourth water outlet structure is oriented towards the first water ditch.
7. The grounding structure for improving the press environment according to claim 2, characterized in that: The cross-sections of the first and second water ditches are funnel-shaped structures, wider at the top and narrower at the bottom. The ratio between the opening width of the second water ditches along the Y direction and the width of the passageway is 1:10 to 15.
8. The grounding structure for improving the press environment according to claim 1, characterized in that: It also includes a timer controller, the valve is a solenoid valve, and the timer controller is electrically connected to the water pump and the solenoid valve.
9. The ground-flushing structure for improving the press environment according to claim 1, characterized in that: The first water outlet structure and the second water outlet structure are elongated strip-shaped holes, and the length direction of the elongated holes is parallel to the length direction of the first or second pipe in which they are located.
10. A flushing structure for improving the press environment according to any one of claims 1-9, characterized in that: The first pipe is connected to the outlet of the water pump via another valve and pipe.