A lightweight concrete slab
By embedding a steel reinforcement cage within the concrete slab and placing material-saving balls at the intersections, the problem of increased weight in traditional concrete slabs is solved, achieving a lightweight effect while maintaining the strength and functionality of the concrete slab.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUATAI SPECIAL TYPE CONCRETE PROD CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-07-14
AI Technical Summary
As the volume of traditional concrete slabs increases, their mass increases significantly, making it difficult to achieve lightweight construction.
A steel reinforcement cage is embedded in the concrete slab, and hollow material-saving balls are placed at the intersection of the steel reinforcements. The steel reinforcements and material-saving balls are connected by spot welding to form local cavities to reduce weight.
This approach significantly reduces the weight of concrete slabs while maintaining overall functionality and improving practicality, all while ensuring strength.
Smart Images

Figure CN224495565U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building materials technology, and more specifically, it relates to a lightweight concrete slab. Background Technology
[0002] A concrete slab is a plate-shaped component made of concrete and is widely used in construction engineering. Traditional concrete slabs have internal reinforcing steel bars, and because the slab is dense, its mass increases significantly with its volume. Therefore, this invention proposes a lightweight concrete slab. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a lightweight concrete slab.
[0004] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows: The lightweight concrete slab involved in this utility model includes a concrete slab body in the shape of a cuboid, and a steel reinforcement skeleton is embedded in the concrete slab body. The steel reinforcement skeleton includes a number of first steel bars that extend horizontally to the left and right and are parallel to each other, second steel bars that extend horizontally to the front and back and are parallel to each other, and third steel bars that extend vertically to the top and bottom and are parallel to each other.
[0005] At the intersection of any of the third reinforcing bars and a set of intersecting first and second reinforcing bars, a hollow material-saving ball is provided. The material-saving ball has a first through hole that passes through from left to right, a second through hole that passes through from front to back, and a third through hole that passes through from top to bottom. The first reinforcing bar passes through the first through hole, the second reinforcing bar passes through the second through hole, and the third reinforcing bar passes through the third through hole.
[0006] The present invention is further configured such that: the first reinforcing bar and the material-saving ball are connected by spot welding; the second reinforcing bar and the material-saving ball are connected by spot welding; and the third reinforcing bar and the material-saving ball are connected by spot welding.
[0007] The present invention is further configured such that the material-saving ball is made of stainless steel.
[0008] In summary, the present invention has the following beneficial effects: The lightweight concrete slab involved in the present invention, by setting material-saving balls at the intersection of three steel bars, not only serves as a connection between them, but also saves material locally, achieving a local hollow effect, reducing the overall weight of the concrete slab, achieving a certain lightweight effect, with complete overall function and strong practicality. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0010] Figure 2This is a structural schematic diagram from another perspective of the present invention;
[0011] Figure 3 This is a structural schematic diagram illustrating the steel reinforcement cage of this utility model;
[0012] Figure 4 yes Figure 3 Enlarged structural diagram of section A in the middle;
[0013] Figure 5 This is a schematic diagram illustrating the structure of the material-saving ball. Detailed Implementation
[0014] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that these descriptions are only for further illustrating the features and advantages of this utility model, and not for limiting the patent claims of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model.
[0015] The present invention will be further described below with reference to the accompanying drawings and preferred embodiments.
[0016] Example 1
[0017] See Figures 1 to 5 As shown, the lightweight concrete slab involved in this embodiment includes a rectangular concrete slab body 100, and a steel reinforcement skeleton 200 is embedded in the concrete slab body 100. The steel reinforcement skeleton 200 includes a plurality of first steel bars 201 that extend horizontally to the left and right and are parallel to each other, second steel bars 202 that extend horizontally to the front and back and are parallel to each other, and third steel bars 203 that extend vertically up and down and are parallel to each other.
[0018] At the intersection of any of the third reinforcing bars 203 and a set of intersecting first reinforcing bars 201 and second reinforcing bars 202, a hollow material-saving ball 204 is provided. The material-saving ball 204 has a first through hole 205 that passes through from left to right, a second through hole 206 that passes through from front to back, and a third through hole 207 that passes through from top to bottom. The first reinforcing bar 201 passes through the first through hole 205, the second reinforcing bar 202 passes through the second through hole 206, and the third reinforcing bar 203 passes through the third through hole 207.
[0019] Furthermore, the material-saving ball 204 is made of stainless steel.
[0020] In this embodiment, by adding a material-saving ball 204 for extruding concrete at the intersection of the three steel bars, the resulting concrete slab body 100 has a cavity inside, which can significantly reduce the weight while ensuring strength.
[0021] Example 2
[0022] See Figures 1 to 5 As shown, the lightweight concrete slab involved in this embodiment is further configured, based on embodiment 1, wherein the first reinforcing bar 201 and the material-saving ball 204 are connected by spot welding; the second reinforcing bar 202 and the material-saving ball 204 are connected by spot welding; and the third reinforcing bar 203 and the material-saving ball 204 are connected by spot welding.
[0023] In this embodiment, the contact positions between the first reinforcing bar 201 and the material-saving ball 204, the contact positions between the second reinforcing bar 202 and the material-saving ball 204, and the contact positions between the third reinforcing bar 203 and the material-saving ball 204 are spot-welded together for fixing and preventing axial displacement.
[0024] The lightweight concrete slab involved in this utility model sets material-saving balls at the intersection of three steel bars, which not only serve as interconnections but also save material locally, achieving a local hollow effect, reducing the overall weight of the concrete slab, and achieving a certain lightweight effect. It has complete overall functions and strong practicality.
[0025] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the actual orientation or positional relationship shown. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the embodiments and according to the specific circumstances.
[0026] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. A lightweight concrete slab, comprising a rectangular concrete slab body, characterized in that: The concrete slab body is embedded with a steel reinforcement cage, which includes several first steel bars that extend horizontally to the left and right and are parallel to each other, second steel bars that extend horizontally to the front and back and are parallel to each other, and third steel bars that extend vertically to the top and bottom and are parallel to each other. At the intersection of any of the third reinforcing bars and a set of intersecting first and second reinforcing bars, a hollow material-saving ball is provided. The material-saving ball has a first through hole that passes through from left to right, a second through hole that passes through from front to back, and a third through hole that passes through from top to bottom. The first reinforcing bar passes through the first through hole, the second reinforcing bar passes through the second through hole, and the third reinforcing bar passes through the third through hole.
2. The lightweight concrete slab according to claim 1, characterized in that: The first reinforcing bar and the material-saving ball are connected by spot welding; the second reinforcing bar and the material-saving ball are connected by spot welding; the third reinforcing bar and the material-saving ball are connected by spot welding.
3. The lightweight concrete slab according to claim 1 or 2, characterized in that: The material-saving ball is made of stainless steel.