A segmented tower installation auxiliary support device

By introducing an adjustment and lifting mechanism into the auxiliary support device for segmented tower installation, and utilizing gear rack and pinion and electric push rod, precise adjustment of the tower segment angle and height is achieved, solving the precision control problem of existing devices in angle adjustment and improving the safety and applicability of installation.

CN224495987UActive Publication Date: 2026-07-14中水四局(塔城)能源装备有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
中水四局(塔城)能源装备有限公司
Filing Date
2025-08-01
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing auxiliary support devices for segmented tower installations make it difficult to adjust the angle of the tower segments, resulting in difficulty in controlling accuracy and posing safety risks.

Method used

It employs an adjustment mechanism and a lifting mechanism, including the combination of gears and racks, to achieve stepless and precise angle adjustment via an electric push rod, and to adjust the height via a lifting mechanism. It also incorporates replaceable support blocks to accommodate tower sections of different specifications.

Benefits of technology

It achieves stepless precise control of the support angle and convenient adjustment of the device height, and is suitable for tower sections of different specifications, improving installation accuracy and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a kind of auxiliary support device for installation of segmented tower drum, and relates to the technical field of segmented tower drum.The auxiliary support device for installation of segmented tower drum, including base, the lifting mechanism for adjusting the height of device is arranged above the base, the adjusting mechanism for adjusting the angle of segmented tower drum is arranged above the base, the adjusting mechanism includes gear and rack, the gear is installed above the base, the rack is installed above the base, the gear is engaged with the rack.The auxiliary support device for installation of segmented tower drum is provided with adjusting mechanism, which solves the problem that the angle of tower drum piece is difficult to adjust in the past auxiliary support device for installation of segmented tower drum, and the angle needs to be adjusted by manual rotation of the support, which can easily lead to difficulty in controlling precision and safety risk, and achieves stepless accurate control of the supporting angle, convenient angle adjustment, and the beneficial effect of facilitating device use.
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Description

Technical Field

[0001] This application relates to the field of segmented tower technology, specifically to an auxiliary support device for installing segmented towers. Background Technology

[0002] Segmented towers are a type of structure that designs, manufactures, and installs traditional monolithic towers in sections. They are mainly used in tall structures such as wind power generation, communication towers, and industrial chimneys. Their core feature is that the tower is divided into multiple prefabricated sections along its height. These sections are prefabricated in the factory and then transported to the site where they are assembled into a complete tower through bolting, welding, or other methods.

[0003] For example, Chinese utility model patent publication number "CN217538908U" discloses a segmented tower installation auxiliary support device. This utility model uses two arc-shaped elastic support plates, located on both sides of a connecting plate, so that the two arc-shaped elastic support plates and the connecting plate form an arc-shaped support part, thereby increasing the contact area between the arc-shaped elastic support plates and the tower segments. This allows the weight of the tower segments to be evenly distributed on the outer wall of the arc-shaped elastic support plates, avoiding excessive local stress and damage to the arc-shaped elastic support plates. Thus, it effectively improves the load-bearing capacity of the tower segments. The slip ring moves vertically along the outer wall of the sleeve, causing the hinge rod to deflect. Therefore, the hinge rod provides a corresponding traction force to the arc-shaped elastic support plate, causing the outer wall of the arc-shaped elastic support plate to swing along the side closer to or further away from the inner wall of the sleeve. This causes the arc curvature of the outer wall of the arc-shaped elastic support plate to change accordingly, thus realizing the function of supporting tower segments at different heights and achieving a wide range of applications.

[0004] The aforementioned patent can be applied to tower sections of different heights and curvatures, but the device is difficult to adjust the angle of the tower sections. When adjusting the angle, it is necessary to manually rotate the support component, which can easily lead to difficulty in controlling the accuracy and poses a safety risk. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this application provides a segmented tower installation auxiliary support device, which solves the problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this application provides the following technical solution: a segmented tower installation auxiliary support device, comprising a base, a lifting mechanism for adjusting the height of the device is provided above the base, and an adjustment mechanism for adjusting the angle of the segmented tower is provided above the base. The adjustment mechanism includes a gear and a rack, the gear is installed above the base, the rack is installed above the base, and the gear meshes with the rack.

[0009] By adopting the above technical solution, the support angle can be precisely controlled steplessly through the adjustment mechanism, allowing for convenient angle adjustment and facilitating the use of the device. The lifting mechanism allows for adjustment of the device height and the replacement of support blocks with different curvatures to suit different tower plate specifications.

[0010] Preferably, an installation tube is fixedly installed on the upper surface of the base, and a lifting tube is slidably connected to the inner surface of the installation tube. Both the installation tube and the lifting tube have through holes on their surfaces.

[0011] By adopting the above technical solution, the height of the device can be adjusted through the lifting pipe and the installation pipe.

[0012] Preferably, a mounting bracket is fixedly installed on the upper surface of the base, and a bidirectional electric push rod is fixedly installed on the inner wall surface of the mounting bracket, with both ends of the bidirectional electric push rod slidably connected to the inner wall surface of the through hole.

[0013] By adopting the above technical solution, the relative positions of the installation pipe and the lifting pipe can be fixed by sliding a bidirectional electric push rod on the inner wall of the through hole.

[0014] Preferably, a mounting plate is fixedly installed at one end of the lifting pipe, and a connecting block is fixedly installed on the surface of the mounting pipe.

[0015] By adopting the above technical solution, the mounting plate can provide a foundation for the subsequent structural installation.

[0016] Preferably, a rotating disk is rotatably connected to the upper surface of the mounting plate, a sleeve is fixedly installed at one end of the rotating disk, a connecting rod is slidably connected to the inner wall surface of the sleeve, and a support block is fixedly installed at one end of the connecting rod.

[0017] By adopting the above technical solution, the support blocks can be replaced according to different specifications of tower sections through the connecting rod and sleeve.

[0018] Preferably, an installation box is fixedly installed on the lower surface of the installation plate, a rotating shaft is fixedly installed on the other end of the rotating disk, the gear is fixedly installed on one end of the rotating shaft, the rack is slidably connected to the top of the inner wall of the installation box, and an electric push rod is fixedly installed on one side of the inner wall of the installation box, with one end of the electric push rod fixedly connected to the rack.

[0019] By adopting the above technical solution, the rack can be pushed by an electric push rod, which in turn causes the gear and the rotating shaft to rotate, thereby adjusting the angle of the support block.

[0020] (III) Beneficial Effects

[0021] This application provides a segmented tower installation auxiliary support device. It has the following beneficial effects:

[0022] 1. This segmented tower installation auxiliary support device, by being equipped with an adjustment mechanism, solves the problem that previous segmented tower installation auxiliary support devices were difficult to adjust the angle of the tower segments. The angle adjustment required manual rotation of the support components, which easily led to difficulty in controlling the accuracy and posed safety risks. It achieves stepless precise control of the support angle, convenient angle adjustment, and facilitates the use of the device.

[0023] 2. This segmented tower installation auxiliary support device, through the use of a lifting mechanism, installation pipe, lifting pipe, installation frame, bidirectional electric push rod, connecting block, and installation plate, achieves the beneficial effects of adjusting the height of the device and replacing support blocks of different curvatures to suit tower segments of different specifications. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the main appearance structure of this application;

[0026] Figure 2 This is a schematic diagram of the lifting mechanism structure of this application;

[0027] Figure 3 This is a schematic diagram of the regulating mechanism structure of this application;

[0028] Figure 4 This is a schematic diagram of the internal structure of the mounting box in this application.

[0029] In the diagram: 1. Base; 2. Lifting mechanism; 201. Mounting tube; 202. Lifting tube; 203. Mounting bracket; 204. Bidirectional electric push rod; 205. Connecting block; 206. Mounting plate; 3. Adjustment mechanism; 301. Rotating disk; 302. Sleeve; 303. Connecting rod; 304. Support block; 305. Mounting box; 306. Rotating shaft; 307. Gear; 308. Rack; 309. Electric push rod. Detailed Implementation

[0030] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0031] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0032] Reference Figure 1 and Figure 2 This application provides an auxiliary support device for installing a segmented tower, including a base 1. A lifting mechanism 2 for adjusting the height of the device is provided above the base 1, and an adjustment mechanism 3 for adjusting the angle of the segmented tower is provided above the base 1. The adjustment mechanism 3 includes a gear 307 and a rack 308. The gear 307 is installed above the base 1, and the rack 308 is installed above the base 1. The gear 307 and the rack 308 mesh. The height of the lifting pipe 202 can be adjusted by the lifting mechanism 2. Then, the bidirectional electric push rod 204 is activated to stretch and slide into the inner wall of the through hole to fix the relative position between the lifting pipe 202 and the installation pipe 201, thereby fixing the height of the device. By adjusting the mechanism 3, a support block 304 of appropriate size can be selected according to the specifications of the tower plate to be installed. The connecting rod 303 is slid into the sleeve 302, and the tower plate is placed on the support block 304. When the angle needs to be adjusted, the electric push rod 309 is activated. The electric push rod 309 pushes the rack 308 to move. The rack 308 meshes with the gear 307, which drives the gear 307 to rotate, thereby driving the rotating shaft 306 and the rotating disk 301 to rotate to adjust the angle between the support block 304 and the tower plate.

[0033] Reference Figure 1 and Figure 2 In one aspect of this embodiment, an installation tube 201 is fixedly installed on the upper surface of the base 1, and a lifting tube 202 is slidably connected to the inner surface of the installation tube 201. Both the installation tube 201 and the lifting tube 202 have through holes on their surfaces.

[0034] A mounting bracket 203 is fixedly installed on the upper surface of the base 1. A bidirectional electric push rod 204 is fixedly installed on the inner wall surface of the mounting bracket 203. The two ends of the bidirectional electric push rod 204 are slidably connected to the inner wall surface of the through hole.

[0035] A mounting plate 206 is fixedly installed at one end of the lifting pipe 202, and a connecting block 205 is fixedly installed on the surface of the mounting pipe 201. By adjusting the height of the lifting pipe 202, the bidirectional electric push rod 204 is activated to stretch and slide into the inner wall of the through hole to fix the relative position between the lifting pipe 202 and the mounting pipe 201, thereby fixing the height of the device.

[0036] Reference Figure 3 and Figure 4 In one aspect of this embodiment, a rotating disk 301 is rotatably connected to the upper surface of the mounting plate 206, a sleeve 302 is fixedly installed at one end of the rotating disk 301, a connecting rod 303 is slidably connected to the inner wall surface of the sleeve 302, and a support block 304 is fixedly installed at one end of the connecting rod 303.

[0037] An installation box 305 is fixedly installed on the lower surface of the mounting plate 206. A rotating shaft 306 is fixedly installed on the other end of the rotating disk 301. A gear 307 is fixedly installed on one end of the rotating shaft 306. A rack 308 is slidably connected to the top of the inner wall of the installation box 305. An electric push rod 309 is fixedly installed on one side of the inner wall of the installation box 305. One end of the electric push rod 309 is fixedly connected to the rack 308. By selecting a support block 304 of appropriate size according to the required specifications of the tower plate, the connecting rod 303 is slid into the sleeve 302, and the tower plate is placed on the support block 304. When the angle needs to be adjusted, the electric push rod 309 is activated. The electric push rod 309 pushes the rack 308 to move. The rack 308 meshes with the gear 307, causing the gear 307 to rotate, which in turn causes the rotating shaft 306 and the rotating disk 301 to rotate, thereby adjusting the angle between the support block 304 and the tower plate.

[0038] All electrical devices in this plan are powered by an external power source.

[0039] Working principle: When using this device, first install it in a suitable position, then adjust the height of the lifting pipe 202, and then activate the bidirectional electric push rod 204 to extend and slide into the inner wall of the through hole to fix the relative position between the lifting pipe 202 and the installation pipe 201, thereby fixing the height of the device. Next, select a support block 304 of appropriate size according to the required specifications of the tower section, slide the connecting rod 303 into the sleeve 302, and place the tower section on the support block 304. When the angle needs to be adjusted, activate the electric push rod 309. The electric push rod 309 pushes the rack 308 to move, and the rack 308 meshes with the gear 307, causing the gear 307 to rotate, which in turn drives the rotating shaft 306 and the rotating disk 301 to rotate, thereby adjusting the angle between the support block 304 and the tower section.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A segmented tower installation auxiliary support device, comprising a base (1), characterized in that: A lifting mechanism (2) for adjusting the height of the device is provided above the base (1), and an adjustment mechanism (3) for adjusting the angle of the segmented tower is provided above the base (1). The adjustment mechanism (3) includes a gear (307) and a rack (308). The gear (307) is installed above the base (1), and the rack (308) is installed above the base (1). The gear (307) meshes with the rack (308).

2. The segmented tower installation auxiliary support device according to claim 1, characterized in that: An installation tube (201) is fixedly installed on the upper surface of the base (1), and a lifting tube (202) is slidably connected to the inner surface of the installation tube (201). Both the installation tube (201) and the lifting tube (202) have through holes on their surfaces.

3. The segmented tower installation auxiliary support device according to claim 2, characterized in that: A mounting bracket (203) is fixedly installed on the upper surface of the base (1), and a bidirectional electric push rod (204) is fixedly installed on the inner wall surface of the mounting bracket (203). The two ends of the bidirectional electric push rod (204) are slidably connected to the inner wall surface of the through hole.

4. The segmented tower installation auxiliary support device according to claim 3, characterized in that: An installation plate (206) is fixedly installed at one end of the lifting pipe (202), and a connecting block (205) is fixedly installed on the surface of the installation pipe (201).

5. The segmented tower installation auxiliary support device according to claim 4, characterized in that: The mounting plate (206) is rotatably connected to a rotating disk (301). A sleeve (302) is fixedly installed at one end of the rotating disk (301). A connecting rod (303) is slidably connected to the inner wall surface of the sleeve (302). A support block (304) is fixedly installed at one end of the connecting rod (303).

6. The segmented tower installation auxiliary support device according to claim 5, characterized in that: An installation box (305) is fixedly installed on the lower surface of the installation plate (206). A rotating shaft (306) is fixedly installed on the other end of the rotating disk (301). A gear (307) is fixedly installed on one end of the rotating shaft (306). A rack (308) is slidably connected to the top of the inner wall of the installation box (305). An electric push rod (309) is fixedly installed on one side of the inner wall of the installation box (305). One end of the electric push rod (309) is fixedly connected to the rack (308).