Low-pressure water mist generator for gas pipeline
By introducing a low-pressure fine water mist generator with a heating element and temperature sensor into the gas delivery pipeline, the problem of nozzle clogging caused by water freezing in cold regions has been solved, enabling the normal operation of the device and impurity filtration. It also has good environmental adaptability and drainage function.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENGLI OIL FIELD SHENGLI POWER MACHINERY GRP
- Filing Date
- 2025-09-19
- Publication Date
- 2026-07-14
AI Technical Summary
Ordinary fine water mist generators are prone to nozzle blockage or pipeline rupture due to water freezing in cold regions, affecting the operation of the device, and the lack of heated components results in poor environmental adaptability.
A low-pressure fine water mist generator for gas delivery pipelines, including a heating element and a temperature sensor, was designed. The water in the storage tank is heated by a heater and a heat-conducting plate. Combined with a water mist nozzle and a filter plate to prevent impurities from entering, the generator achieves water mist spraying and impurity filtration. Drainage is controlled by an electric telescopic rod.
It effectively prevents water from freezing, ensuring the device operates normally in cold regions, preventing nozzle clogging and pipeline rupture, while achieving water mist spraying and impurity filtration, and possessing good environmental adaptability and drainage function.
Smart Images
Figure CN224496514U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fine water mist generators, specifically a low-pressure fine water mist generator for gas conveying pipelines. Background Technology
[0002] Coalbed methane (CBM), also known as gas, is a type of hydrocarbon gas that adheres to the surface of coal matrix particles or dissolves in coal seam water. It is colorless, odorless, flammable, and explosive, and can easily cause accidents during coal exploration and mining. Methane with a concentration below 30% can be extracted from underground coal seams using a water ring pump and transported to the generator set cylinder through a relatively safe pipeline for power generation. The application of low-concentration methane is of great significance for energy utilization. Low-concentration methane can be transported using pipelines. To prevent explosions during the transport of low-concentration methane, a low-pressure fine water mist generator needs to be installed inside the pipeline.
[0003] Ordinary fine water mist generators lack heating components, which leads to poor environmental adaptability of the device. In cold regions, the water in the unheated fine water mist system may freeze in the pipes, causing nozzle blockage or pipe network rupture, affecting the operation of the device. Utility Model Content
[0004] The purpose of this invention is to provide a low-pressure fine water mist generator for gas conveying pipelines to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a low-pressure fine water mist generator for a gas conveying pipeline, comprising a gas conveying pipeline; a connecting flange is provided on one side of the gas conveying pipeline, a fine water mist generator assembly is provided on the outer wall of the gas conveying pipeline, a drainage assembly is provided inside the fine water mist generator assembly, the fine water mist generator assembly includes a fine water mist generator part and a heating part; the heating part includes a heater, a heat-conducting plate is provided on the outer wall of the heater, a wire is electrically connected to the outer wall of the heater, and a temperature sensor is electrically connected to one end of the wire.
[0006] Preferably, the outer wall of the gas conveying pipeline is fixedly connected to a base, the base has a water storage tank inside, the outer wall of the base is fixedly connected to the outer wall of the heater, the outer wall of the base has a connection port, the size of the connection port is adapted to the size of the heat-conducting plate, the outer wall of the temperature sensor is fixedly connected to the outer wall of the base, and the heater and the heat-conducting plate can uniformly heat the water in the water storage tank.
[0007] Preferably, the top of the base is provided with a second connection port, and the inner wall of the second connection port is fixedly connected to a fine water mist generator body. The bottom of the fine water mist generator body is connected to a water suction pipe, and the top of the fine water mist generator body is connected to a water delivery pipe. The arrangement of multiple fine water mist generator bodies can ensure the concentration of water mist in the gas delivery pipeline.
[0008] Preferably, a water mist distributor is fixedly connected to the inner wall of the gas conveying pipeline. The inner wall of the water mist distributor has a connection hole, and a filter plate is fixedly connected to the inner wall of the connection hole. An installation groove is formed in the inner wall of the connection hole, and a water mist nozzle is fixedly connected to the inner wall of the installation groove. By setting the filter plate, large particles of impurities such as rust, gravel, and welding slag in the gas conveying pipeline are blocked to prevent them from falling into the water mist nozzle and affecting its operation.
[0009] Preferably, one end of the water supply pipe penetrates the outer wall of the gas delivery pipeline and extends into the interior of the gas delivery pipeline to connect with the water mist distributor, which facilitates the transportation and distribution of water mist.
[0010] Preferably, the inner wall of the gas conveying pipeline is provided with a drain hole, and a drain pipe is fixedly connected to the inner wall of the drain hole. One end of the drain pipe passes through the inner wall of the water storage tank and extends to the outside, which facilitates the discharge of sewage.
[0011] Preferably, a protective shell is fixedly connected to the outer wall of the base, a slide rail is fixedly connected to the inner wall of the protective shell, a movable plate is slidably connected to the outer wall of the slide rail, a connecting block is fixedly connected to one side of the movable plate, and an electric telescopic rod is fixedly connected to one side of the connecting block. When there is no sewage, the protective shell and the movable plate can prevent the loss of gas.
[0012] Preferably, the outer wall of the protective shell has a second drain outlet, the outer wall of the movable plate has a first drain outlet, and the first drain outlet and the second drain outlet are the same size. The outer wall of the connecting block is fixedly connected to the inner wall of the protective shell. Sewage can only be discharged when the first drain outlet and the second drain outlet are connected.
[0013] This invention provides a low-pressure fine water mist generator for gas conveying pipelines. It has the following beneficial effects:
[0014] (1) By activating the temperature sensor, when the external temperature is too low and the water in the water storage tank may freeze, the temperature sensor sends a signal and transmits it to the heater through the wire. At this time, the heater generates heat and then transfers the heat to the water in the water storage tank through the heat conduction plate, thereby achieving the effect of preventing the fine water mist generator components from being affected when the temperature is too low.
[0015] (2) This utility model starts the fine water mist generator body. The operation of the fine water mist generator body draws water from the water storage tank through the water suction pipe, and then transports the atomized water mist to the water mist distributor through the water delivery pipe, and then sprays it out through the water mist nozzle, thereby achieving the effect of fine water mist spraying.
[0016] (3) This utility model starts the electric telescopic rod, the operation of the electric telescopic rod drives the connecting block to move, the movement of the connecting block drives the moving plate to move, when the moving plate moves to align the drain outlet one with the drain outlet two, the sewage can be discharged through the drain outlet one and the drain outlet two, thereby achieving the drainage effect. Attached Figure Description
[0017] Figure 1 This is a perspective view of the present utility model;
[0018] Figure 2 This is a structural view of the fine water mist generator assembly of this utility model;
[0019] Figure 3 This is a partial cross-sectional view of the fine water mist generator assembly of this utility model;
[0020] Figure 4 This is a partial cross-sectional view of the drainage component of this utility model;
[0021] Figure 5 This utility model Figure 3 A magnified view of A in the middle.
[0022] In the diagram: 1. Gas delivery pipeline; 2. Connecting flange; 3. Fine water mist generator assembly; 31. Fine water mist generator part; 311. Base; 312. Fine water mist generator body; 313. Suction pipe; 314. Water delivery pipe; 315. Water mist distributor; 316. Water mist nozzle; 317. Filter plate; 32. Heating part; 321. Heater; 322. Heat-conducting plate; 323. Wire; 324. Temperature sensor; 4. Drainage assembly; 411. Drainage pipe; 412. Protective shell; 413. Slide rail; 414. Moving plate; 415. Drainage outlet one; 416. Drainage outlet two; 417. Connecting block; 418. Electric telescopic rod. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0025] Example 1
[0026] A preferred embodiment of the low-pressure fine water mist generator for a gas conveying pipeline provided by this utility model is, for example... Figure 1-5 As shown: A low-pressure fine water mist generator for a gas delivery pipeline includes a gas delivery pipeline 1; a connecting flange 2 is provided on one side of the gas delivery pipeline 1, a fine water mist generator assembly 3 is provided on the outer wall of the gas delivery pipeline 1, a drainage assembly 4 is provided inside the fine water mist generator assembly 3, the fine water mist generator assembly 3 includes a fine water mist generator part 31 and a heating part 32; the heating part 32 includes a heater 321, a heat-conducting plate 322 is provided on the outer wall of the heater 321, a wire 323 is electrically connected to the outer wall of the heater 321, one end of the wire 323 is electrically connected to a temperature sensor 324, and multiple heat-conducting plates 322 are equidistantly arranged on the outer wall of the heater 321, thereby achieving uniform heating of the water in the water storage tank.
[0027] A base 311 is fixedly connected to the outer wall of the gas conveying pipeline 1. A water storage tank is provided inside the base 311. The outer wall of the base 311 is fixedly connected to the outer wall of the heater 321. A connection port is provided on the outer wall of the base 311. The size of the connection port is adapted to the size of the heat-conducting plate 322. The outer wall of the temperature sensor 324 is fixedly connected to the outer wall of the base 311. Multiple connection ports are provided at equal intervals on the outer wall of the base 311 to facilitate the fixing of the heat-conducting plate 322.
[0028] Example 2
[0029] Based on Embodiment 1, a preferred embodiment of the low-pressure fine water mist generator for gas conveying pipelines provided by this utility model is as follows: Figure 1-5 As shown: The top of the base 311 has a second connection port, and the inner wall of the second connection port is fixedly connected to the fine water mist generator body 312. The bottom of the fine water mist generator body 312 is connected to the water suction pipe 313, and the top of the fine water mist generator body 312 is connected to the water delivery pipe 314. Multiple fine water mist generator bodies 312 are equidistantly arranged in the second connection port, thereby ensuring the concentration of water mist in the gas delivery pipeline 1.
[0030] A water mist distributor 315 is fixedly connected to the inner wall of the gas conveying pipeline 1. A connection hole is opened on the inner wall of the water mist distributor 315. A filter plate 317 is fixedly connected to the inner wall of the connection hole. An installation groove is opened on the inner wall of the connection hole. A water mist nozzle 316 is fixedly connected to the inner wall of the installation groove. The filter plate 317 can intercept large particles of impurities such as rust, gravel, and welding slag in the gas conveying pipeline 1 from falling into the water mist nozzle 316.
[0031] One end of the water supply pipe 314 penetrates the outer wall of the gas delivery pipe 1 and extends into the interior of the gas delivery pipe 1, where it is connected to the water mist distributor 315.
[0032] Example 3
[0033] Based on Embodiments 1 and 2, a preferred embodiment of the low-pressure fine water mist generator for gas conveying pipelines provided by this utility model is as follows: Figure 1-5 As shown: The inner wall of the gas conveying pipeline 1 is provided with a drain hole, and a drain pipe 411 is fixedly connected to the inner wall of the drain hole. One end of the drain pipe 411 penetrates the inner wall of the water storage tank and extends to the outside. The drain pipe 411 facilitates the discharge of sewage from the gas conveying pipeline 1.
[0034] A protective shell 412 is fixedly connected to the outer wall of the base 311. A slide rail 413 is fixedly connected to the inner wall of the protective shell 412. A movable plate 414 is slidably connected to the outer wall of the slide rail 413. A connecting block 417 is fixedly connected to one side of the movable plate 414. An electric telescopic rod 418 is fixedly connected to one side of the connecting block 417. The movable plate 414 is designed to prevent the loss of gas in the gas conveying pipeline 1 when drainage is not required.
[0035] The outer wall of the protective shell 412 is provided with a second drain outlet 416, and the outer wall of the movable plate 414 is provided with a first drain outlet 415. The first drain outlet 415 and the second drain outlet 416 are the same size. The outer wall of the connecting block 417 is fixedly connected to the inner wall of the protective shell 412.
[0036] In use, by activating the temperature sensor 324, when the external temperature is too low and the water in the storage tank may freeze, the temperature sensor 324 sends a signal, which is transmitted to the heater 321 through the wire 323. At this time, the heater 321 operates and generates heat, which is then transferred to the water in the storage tank through the heat conduction plate 322, thereby preventing the operation of the fine water mist generator assembly 3 from being affected by excessive temperature. When a flame is generated in the gas delivery pipe 1, the fine water mist generator body 312 operates. The operation of the fine water mist generator body 312 draws water from the storage tank through the water suction pipe 313, and then delivers the atomized water mist to the water mist distributor 3 through the water delivery pipe 314. Within 15 minutes, the gas is sprayed out through the water mist nozzle 316 for flame retardancy. At the same time, the electric telescopic rod 418 operates, which drives the connecting block 417 to move. The movement of the connecting block 417 drives the moving plate 414 to move. When the moving plate 414 moves to align the drain outlet 1 415 with the drain outlet 2 416, the water in the gas conveying pipeline 1 is discharged into the protective shell 412 through the drain pipe 411, and then discharged through the drain outlet 1 415 and the drain outlet 2 416. When drainage is not needed, the electric telescopic rod 418 is activated again to close the connection between the drain outlet 1 415 and the drain outlet 2 416. At this time, any gas that may be discharged can be blocked.
[0037] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A low-pressure fine water mist generator for gas conveying pipelines, characterized in that, It includes a gas conveying pipeline (1); a connecting flange (2) is provided on one side of the gas conveying pipeline (1), a fine water mist generator assembly (3) is provided on the outer wall of the gas conveying pipeline (1), a drainage assembly (4) is provided inside the fine water mist generator assembly (3), and the fine water mist generator assembly (3) includes a fine water mist generator part (31) and a heating part (32). The heating part (32) includes a heater (321), the outer wall of the heater (321) is provided with a heat-conducting plate (322), the outer wall of the heater (321) is electrically connected with a wire (323), and one end of the wire (323) is electrically connected to a temperature sensor (324).
2. The low-pressure fine water mist generator for gas conveying pipelines according to claim 1, characterized in that: The outer wall of the gas conveying pipe (1) is fixedly connected to a base (311). The base (311) has a water storage tank inside. The outer wall of the base (311) is fixedly connected to the outer wall of the heater (321). The outer wall of the base (311) has a connection port. The size of the connection port is adapted to the size of the heat-conducting plate (322). The outer wall of the temperature sensor (324) is fixedly connected to the outer wall of the base (311).
3. A low-pressure fine water mist generator for gas conveying pipelines according to claim 2, characterized in that: The base (311) has a second connection port on its top. The inner wall of the second connection port is fixedly connected to the main body (312) of the fine water mist generator. The bottom of the main body (312) of the fine water mist generator is connected to a water suction pipe (313), and the top of the main body (312) of the fine water mist generator is connected to a water delivery pipe (314).
4. A low-pressure fine water mist generator for gas conveying pipelines according to claim 1, characterized in that: A water mist distributor (315) is fixedly connected to the inner wall of the gas delivery pipe (1). A connection hole is provided on the inner wall of the water mist distributor (315). A filter plate (317) is fixedly connected to the inner wall of the connection hole. An installation groove is provided on the inner wall of the connection hole. A water mist nozzle (316) is fixedly connected to the inner wall of the installation groove.
5. A low-pressure fine water mist generator for gas conveying pipelines according to claim 3, characterized in that: One end of the water supply pipe (314) penetrates the outer wall of the gas delivery pipe (1) and extends into the interior of the gas delivery pipe (1) to communicate with the water mist distributor (315).
6. A low-pressure fine water mist generator for gas conveying pipelines according to claim 1, characterized in that: The gas conveying pipeline (1) has a drainage hole on its inner wall, and a drain pipe (411) is fixedly connected to the inner wall of the drainage hole. One end of the drain pipe (411) passes through the inner wall of the water storage tank and extends to the outside.
7. A low-pressure fine water mist generator for gas conveying pipelines according to claim 3, characterized in that: The outer wall of the base (311) is fixedly connected to a protective shell (412), the inner wall of the protective shell (412) is fixedly connected to a slide rail (413), the outer wall of the slide rail (413) is slidably connected to a moving plate (414), a connecting block (417) is fixedly connected to one side of the moving plate (414), and an electric telescopic rod (418) is fixedly connected to one side of the connecting block (417).
8. A low-pressure fine water mist generator for gas conveying pipelines according to claim 7, characterized in that: The outer wall of the protective shell (412) is provided with a second drain outlet (416), the outer wall of the movable plate (414) is provided with a first drain outlet (415), and the first drain outlet (415) and the second drain outlet (416) are the same size. The outer wall of the connecting block (417) is fixedly connected to the inner wall of the protective shell (412).