Electromechanical adjustable pipe support for mechanical engineering installations
By designing adjustable pipe supports and utilizing a power mechanism and chute structure, the problem of pipe center deviation was solved, achieving precise pipe connection and improving construction efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ELECTRICITY AFFAIR ENG COMPANY OF CHINA RAILWAY NO 8 ENG GRP
- Filing Date
- 2025-07-11
- Publication Date
- 2026-07-14
AI Technical Summary
In electromechanical installation projects, when installing pipelines by assembly and splicing, there may be a center deviation at the connection point between the pipeline and the equipment or at the closed loop of the pipe section, which may prevent proper connection.
Design an adjustable pipe support for electromechanical installation engineering, including a crossbeam, a column, and a crossarm. The power mechanism drives the axle to rotate, and the height of the crossarm and pipe can be adjusted by winding or releasing the traction belt. The smoothness and safety of movement are ensured by the sliding groove and pulley structure on the column.
This effectively solves the problem of pipeline center alignment, reduces rework rate, and improves construction efficiency and safety.
Smart Images

Figure CN224497736U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline installation, and in particular to an adjustable pipeline support for electromechanical installation engineering. Background Technology
[0002] In various electromechanical installation projects, to achieve efficient construction and installation, the required pipeline installation routes and other data are often measured in advance based on blueprints. This allows prefabricated sections to be produced so that they can be transported to the site simultaneously with the completion of equipment foundations and secondary structures for equipment installation and pipeline connection. This assembly and splicing installation method greatly reduces the amount of hot work such as welding and cutting, shortening the construction period. However, after the pipeline sections are assembled, there may be center deviations at the connection points with the equipment or at the closed loop points of the pipeline section, making it impossible to align the center for successful installation.
[0003] Therefore, a technical solution is needed to address the technical problem in electromechanical installation projects where pipelines are installed by assembly and splicing, resulting in center deviations at the connection points between pipelines and equipment or at the closed loops of pipe sections, which prevents proper connection. Utility Model Content
[0004] The purpose of this utility model is to overcome the technical problem in electromechanical installation engineering where the installation of pipes by assembly and splicing results in a center deviation at the connection between the pipe and the equipment or at the closed loop of the pipe section, which leads to the inability to connect. The present invention provides an adjustable pipe support for electromechanical installation engineering.
[0005] This utility model provides an adjustable pipe support for electromechanical installation engineering, including a crossbeam, with columns on both sides of the crossbeam and a cross brace between the two columns;
[0006] The crossbeam is equipped with an axle and a power mechanism. A traction belt is connected to each side of the axle. The two traction belts are respectively connected to both sides of the crossbeam. The power mechanism is used to drive the axle to rotate and to wind the traction belts around the axle or release them from the axle.
[0007] The column is provided with a sliding groove, which is arranged along the height direction of the column;
[0008] The two ends of the crossarm are respectively embedded in the grooves of the two columns.
[0009] This utility model relates to an adjustable pipe support for electromechanical installation engineering. In use, the crossbeam is connected to the top concrete structure, and the pipe to be connected is located on the crossbeam. The power mechanism drives the wheel axle on the crossbeam to rotate, thereby driving the traction belt to wind around the wheel axle, which in turn drives the crossbeam and the pipe on the crossbeam to move upward, so as to realize the height adjustment of the pipe. This makes it easier to center the pipe to be connected, reduce rework rate, and improve construction efficiency.
[0010] Preferably, the power mechanism includes a plurality of gear assemblies, each gear assembly including a rotating shaft, on which a first gear and a second gear are fitted. The diameter of the second gear is larger than that of the first gear. The plurality of gear assemblies are arranged along the length of the crossbeam and, along the direction close to the axle, adjacent gear assemblies mesh with each other through the first gear and the second gear.
[0011] The shaft in the gear assembly is rotatably connected to the crossbeam. A first gear and a second gear are installed on the shaft. Two adjacent gear assemblies drive the second gear to rotate through the first gear, achieving the purpose of saving effort. The superposition of multiple gear assemblies allows the worker to easily drive the axle to rotate by rotating the shaft in the gear assembly that is far away from the axle.
[0012] Preferably, a third gear is fitted on the axle, the diameter of the third gear being larger than the diameter of the first gear, and the gear assembly near the axle meshes with the third gear through the first gear.
[0013] A third gear with a diameter larger than the first gear is installed on the axle to realize the transmission connection between the axle and the gear assembly. At the same time, the gear assembly drives the third gear with a larger diameter on the axle through the first gear with a smaller diameter, which can further improve the labor-saving effect.
[0014] Preferably, the bottom surface of the crossbeam is provided with a first mounting groove, which is arranged along the length direction of the crossbeam, and the wheel axle and gear assembly are both arranged in the first mounting groove.
[0015] The axle and gear assembly shaft are mounted on the crossbeam, and both the axle and gear assembly are located in the first mounting slot. The crossbeam protects the axle and gear assembly, preventing debris from falling during use and affecting the normal operation of the gear assembly and axle.
[0016] Preferably, the first mounting groove is connected to the slide groove, and a fixed pulley is provided at the junction of the first mounting groove and the slide groove, and the traction belt passes around the fixed pulley and is connected to the end of the crossbeam.
[0017] By changing the direction of force on the traction belt through a fixed pulley, the weight of the crossbeam and pipe can be directly transmitted to the axle, avoiding the generation of a horizontal component force on the traction belt, thereby reducing the load on the traction belt.
[0018] Preferably, the side wall of the crossbeam is provided with at least one limiting mechanism, the limiting mechanism including a mounting shaft, the mounting shaft being rotatably disposed on the side wall of the crossbeam, one end of the mounting shaft extending into the first mounting groove, the end of the mounting shaft extending into the first mounting groove being provided with a locking block, the end of the locking block being able to mesh with the second gear, and the outer wall of the crossbeam being provided with a knob for rotating the mounting shaft.
[0019] Rotating the mounting shaft with a knob causes the locking block to engage or disengage with the second gear, thereby limiting the corresponding gear assembly and preventing the gear assembly from rotating unexpectedly under the tension of the traction belt, which could cause the crossbeam and pipes to fall off.
[0020] Preferably, the end of the mounting shaft away from the locking block is configured as a hexagonal prism, and the side of the knob connected to the mounting shaft is provided with a sleeve adapted to the hexagonal prism. The outer wall of the crossbeam is provided with a cross groove for limiting the knob after rotation.
[0021] The upper sleeve of the knob is nested with the hexagonal prism at the end of the mounting shaft. Pull the knob out a bit so that it is disengaged from the cross groove. Then the mounting shaft can be rotated by the knob. After rotation, press the knob back into the cross groove to limit the knob's position.
[0022] Preferably, at least one of the gear components is provided with a manual mechanism, the manual mechanism including a sprocket, the sprocket being sleeved on the rotating shaft, and a chain being sleeved on the sprocket, the chain extending below the crossbeam.
[0023] Operators can rotate the sprocket via the chain, which in turn drives the shaft to rotate, thus transmitting power to the axle, making operation simpler and less strenuous.
[0024] Preferably, the crossarm is provided with a second mounting groove, the second mounting groove is arranged along the length direction of the crossarm, and a roller is provided in the second mounting groove, with the top of the roller extending out of the second mounting groove.
[0025] The bottom of the pipe can be placed against the rollers, making it easier to move the pipe on the crossarm when there is a deviation in the horizontal position of the pipe, thereby achieving the adjustment of the horizontal position of the pipe.
[0026] Preferably, the crossarm is provided with a pipe support, the bottom surface of the pipe support abuts against the roller, and the top surface of the pipe support is provided with an arc-shaped groove for installing the pipe.
[0027] Pipe supports can increase the contact area with the bearings, making it easier to move the pipe on the crossarm.
[0028] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0029] 1. This utility model provides an adjustable pipe support for electromechanical installation engineering. By setting a crossbeam that can be connected to the top concrete structure at the pipe connection, the axle on the crossbeam is connected to the crossarm by a traction belt. The rotation of the axle drives the crossarm and the pipe to adjust the height, thereby centering the pipe to be connected, reducing rework rate and improving construction efficiency.
[0030] 2. This utility model provides an adjustable pipe support for electromechanical installation engineering. It consists of columns erected on both sides of a crossbeam, with vertical grooves set on the columns. The crossbeam can move vertically along the grooves under the pull of a traction belt, making the movement of the crossbeam more stable, reducing swaying, and improving the safety of the construction process. Attached Figure Description
[0031] Figure 1 This is a sectional view of an adjustable pipe support for electromechanical installation engineering according to this utility model;
[0032] Figure 2 This is a bottom view of the crossbeam described in this utility model;
[0033] Figure 3 yes Figure 2 Enlarged view of area A in the middle;
[0034] Figure 4 yes Figure 2 Enlarged view of area B in the middle;
[0035] Figure 5 yes Figure 4 Enlarged view of area C;
[0036] Figure 6 This is a front view of the crossbeam described in this utility model;
[0037] Figure 7 yes Figure 6 Enlarged view of area D in the middle;
[0038] Figure 8 This is a top view of the crossarm described in this utility model;
[0039] Marked in the image:
[0040] 1-Crossbeam, 11-First mounting slot, 12-Cross groove, 2-Column, 21-Slide groove, 3-Crossbeam, 31-Second mounting slot, 32-Roller, 4-Axle, 41-Third gear, 5-Power mechanism, 51-Gear assembly, 511-Shaft, 512-First gear, 513-Second gear, 6-Traction belt, 7-Fixed pulley, 8-Limiting mechanism, 81-Mounting shaft, 82-Clocking block, 83-Knob, 84-Sleeve, 9-Pipe support, 91-Arc groove, 10-Sprocket, 101-Chain. Detailed Implementation
[0041] The present invention will be further described in detail below with reference to specific embodiments. However, it should not be construed as limiting the scope of the present invention to the following embodiments; all technologies implemented based on the content of the present invention fall within the scope of the present invention.
[0042] Unless otherwise specified, the use of terms such as "upper," "lower," "left," "right," "center," "inner," and "outer" to indicate orientation or positional relationships in the description of specific embodiments of this utility model is based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product / equipment / device is typically placed during use. These terms are merely for the purpose of facilitating the description of the utility model solution or simplifying the description in specific embodiments, enabling those skilled in the art to quickly understand the solution, and do not indicate or imply that a specific device / component / element must have a specific orientation, or be constructed and operated in a specific positional relationship. Therefore, they should not be construed as limitations on this utility model.
[0043] Furthermore, the use of terms such as "horizontal," "vertical," "suspended," and "parallel" does not imply that the corresponding device / component / element must be absolutely horizontal, vertical, suspended, or parallel, but rather that it can be slightly tilted or have a deviation. For example, "horizontal" merely means that its direction is more horizontal relative to "vertical," not that the structure must be completely horizontal, but can be slightly tilted. Alternatively, it can be simplified to mean that the corresponding device / component / element, when set in a "horizontal," "vertical," "suspended," or "parallel" direction, can have an error / deviation of ±10% relative to the corresponding direction, more preferably within ±8%, more preferably within ±6%, more preferably within ±5%, and more preferably within ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its function in the present invention.
[0044] Furthermore, the use of terms such as "first," "second," and "third" in terminology is merely for distinguishing descriptions of identical or similar components and should not be interpreted as emphasizing or implying the relative importance of a particular component.
[0045] Furthermore, in the description of the embodiments of this utility model, "several", "multiple", and "several" represent at least two. The number can be any number, such as two, three, four, five, six, seven, eight, or nine, and can even exceed nine.
[0046] Furthermore, in the description of the technical solution of this utility model, unless otherwise explicitly specified / limited / restricted, the terms "set up," "install," "connect," "link," "equipped with," "laid out," and "arranged" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to common connection methods in the art, such as welding, riveting, bolting, and threaded connections. Such connections can be mechanical, electrical, or communication connections; they can be direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components.
[0047] Example 1
[0048] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, an adjustable pipe support for electromechanical installation engineering includes a crossbeam 1, with columns 2 on both sides of the crossbeam 1 and a crossbeam 3 between the two columns 2.
[0049] The crossbeam 1 is provided with a wheel axle 4 and a power mechanism 5. The wheel axle 4 is connected to the crossbeam 1 through bearings. The two sides of the wheel axle 4 are respectively connected to traction belts 6, which can be steel wire ropes, chains, etc. The two traction belts 6 are respectively connected to the two sides of the crossbeam 3. The power mechanism 5 is used to drive the wheel axle 4 to rotate, and to wind the traction belts 6 around the wheel axle 4 or release them from the wheel axle 4.
[0050] The column 2 is provided with a sliding groove 21, which is arranged along the height direction of the column 2;
[0051] The two ends of the crossbeam 3 are respectively embedded in the sliding grooves 21 of the two columns 2.
[0052] In use, the crossbeam 1 is connected to the top concrete structure, and the pipe to be connected is located on the crossarm 3. The power mechanism 5 drives the wheel axle 4 on the crossbeam 1 to rotate, thereby driving the traction belt 6 to wind around the wheel axle 4, which in turn drives the crossarm 3 and the pipe on the crossarm 3 to move upward, so as to realize the height adjustment of the pipe, making it easier to center the pipe to be connected, reducing the rework rate and improving construction efficiency.
[0053] In one or more embodiments, the power mechanism 5 may include a plurality of gear assemblies 51.
[0054] Gear assembly 51: includes a rotating shaft 511, which is connected to the crossbeam 1 via bearings. A first gear 512 and a second gear 513 are mounted on the rotating shaft 511. The diameter of the second gear 513 is larger than the diameter of the first gear 512. Several gear assemblies 51 are arranged along the length of the crossbeam 1. In the direction close to the axle 4, adjacent gear assemblies 51 mesh with each other through the first gear 512 and the second gear 513. Adjacent gear assemblies 51 drive the second gear 513 to rotate through the first gear 512, achieving the purpose of saving effort. The superposition effect of multiple gear assemblies 51 allows the operator to easily drive the axle 4 to rotate by rotating the rotating shaft 511 in the gear assembly 51 that is away from the axle 4.
[0055] In one or more embodiments, a third gear 41 may be provided on the axle 4.
[0056] Third gear 41: The diameter of the third gear 41 is larger than that of the first gear 512. The gear assembly 51 close to the axle 4 meshes with the third gear 41 through the first gear 512 to realize the transmission connection between the axle 4 and the gear assembly 51. At the same time, the gear assembly 51 drives the third gear 41 with a larger diameter on the axle 4 through the smaller diameter first gear 512, which can further improve the labor-saving effect.
[0057] In one or more embodiments, a first mounting groove 11 may be provided on the bottom surface of the crossbeam 1, at least one limiting mechanism 8 may be provided on the side of the crossbeam 1, and at least one manual mechanism may be provided inside the crossbeam 1.
[0058] The first mounting groove 11 is set along the length of the crossbeam 1. The wheel axle 4 and the gear assembly 51 are both set in the first mounting groove 11, realizing the installation of the rotating shaft 511 of the wheel axle 4 and the gear assembly 51 on the crossbeam 1. Moreover, the wheel axle 4 and the gear assembly 51 are both located in the first mounting groove 11. The crossbeam 1 plays a protective role for the wheel axle 4 and the gear assembly 51, preventing debris from falling during use and affecting the normal operation of the gear assembly 51 and the wheel axle 4. The first mounting groove 11 is connected to the slide 21. A fixed pulley 7 is provided at the junction of the first mounting groove 11 and the slide 21. The traction belt 6 passes around the fixed pulley 7 and is connected to the end of the crossarm 3. The fixed pulley 7 changes the force direction of the traction belt 6, so that the weight of the crossarm 3 and the pipe can be directly transmitted to the wheel axle 4, avoiding the generation of horizontal component force on the traction belt, thereby reducing the load on the traction belt 6.
[0059] Limiting mechanism 8: Provided for the gear assembly 51 furthest from the axle 4. The limiting mechanism 8 includes a mounting shaft 81, which is connected to the side wall of the crossbeam 1 via a bearing. One end of the mounting shaft 81 extends into the first mounting groove 11, and a locking block 82 is provided at the end of the mounting shaft 81 extending into the first mounting groove 11. The end of the locking block 82 can mesh with the second gear 513. The outer wall of the crossbeam 1 is provided with a knob 83 for rotating the mounting shaft 81. Rotating the mounting shaft 81 by the knob 83 causes the locking block 82 to mesh or disengage with the second gear 513, thereby limiting the corresponding gear assembly 51 and preventing the gear assembly 51 from being... The unexpected rotation caused by the tension of the traction belt 6 resulted in the crossbeam 3 and the pipe falling off. The end of the mounting shaft 81 away from the locking block 82 is provided with a hexagonal prism. The knob 83 is connected to the mounting shaft 81 and is provided with a sleeve 84 that is adapted to the hexagonal prism. The outer wall of the crossbeam 1 is provided with a cross groove 12 for limiting the rotation of the knob 83. The sleeve 84 of the knob 83 is nested and connected to the hexagonal prism at the end of the mounting shaft 81. After pulling the knob 83 outward a bit, the knob 83 is disengaged from the cross groove 12, and the mounting shaft 81 can be rotated by the knob 83. After the rotation is completed, the knob 83 is pressed back into the cross groove 12 to limit the rotation of the knob 83.
[0060] Manual mechanism: The manual mechanism includes a sprocket 10, which is sleeved on the rotating shaft 511. The sprocket is mounted on the rotating shaft 511 of the gear assembly 51 furthest from the axle 4. A chain 101 is sleeved on the sprocket 10, which extends to the bottom of the crossbeam 1. The operator can rotate the rotating shaft 511 of the gear assembly 51 furthest from the axle 4 through the chain 101, making the operation simpler and less strenuous.
[0061] Example 2
[0062] like Figure 1 and Figure 8 As shown, in this embodiment, the difference from the one erected is that the crossarm 3 is provided with a second mounting groove 31, the second mounting groove 31 is arranged along the length direction of the crossarm 3, the second mounting groove 31 is provided with a roller 32, and the top of the roller 32 extends out of the second mounting groove 31.
[0063] In this embodiment, the bottom of the pipe can abut against the roller 32, making it easier to move the pipe on the crossbeam 3 when there is a deviation in the horizontal position of the pipe, thereby achieving adjustment of the horizontal position of the pipe.
[0064] In one or more embodiments, a pipe support 9 may be provided on the crossarm 3.
[0065] Pipe support 9: The bottom surface of pipe support 9 abuts against the roller 32, and the top surface of pipe support 9 is provided with an arc-shaped groove 91 for installing pipe. Pipe support 9 can increase the contact area with the bearing, making it easier for the pipe to move on the crossbeam 3.
[0066] In one or more embodiments, the bottom of the crossarm 3 is provided with a plurality of strip holes, which are located in the gap between adjacent rollers 32. After the pipe position is adjusted, the pipe is restricted on the crossarm 3 by an n-type fastener. The lower end of the n-type fastener passes through the strip hole and is connected to a nut.
[0067] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An adjustable pipe support for electromechanical installation engineering, characterized in that, It includes a crossbeam (1), with columns (2) on both sides of the crossbeam (1) and a crossbeam (3) between the two columns (2); The crossbeam (1) is provided with a wheel axle (4) and a power mechanism (5). The two sides of the wheel axle (4) are respectively connected to traction belts (6). The two traction belts (6) are respectively connected to the two sides of the crossbeam (3). The power mechanism (5) is used to drive the wheel axle (4) to rotate and to wind the traction belts (6) around the wheel axle (4) or release them from the wheel axle (4). The column (2) is provided with a sliding groove (21), which is arranged along the height direction of the column (2); The two ends of the crossarm (3) are respectively embedded in the grooves (21) of the two columns (2).
2. The adjustable pipe support for electromechanical installation engineering according to claim 1, characterized in that, The power mechanism (5) includes several gear assemblies (51), each gear assembly (51) including a shaft (511), on which a first gear (512) and a second gear (513) are mounted. The diameter of the second gear (513) is larger than that of the first gear (512). Several gear assemblies (51) are arranged along the length of the crossbeam (1). Along the direction close to the axle (4), two adjacent gear assemblies (51) mesh with each other through the first gear (512) and the second gear (513).
3. The adjustable pipe support for electromechanical installation engineering according to claim 2, characterized in that, A third gear (41) is fitted on the axle (4). The diameter of the third gear (41) is larger than that of the first gear (512). The gear assembly (51) close to the axle (4) meshes with the third gear (41) through the first gear (512).
4. The adjustable pipe support for electromechanical installation engineering according to claim 3, characterized in that, The bottom surface of the crossbeam (1) is provided with a first mounting groove (11), which is arranged along the length direction of the crossbeam (1). The wheel axle (4) and the gear assembly (51) are both arranged in the first mounting groove (11).
5. The adjustable pipe support for electromechanical installation engineering according to claim 4, characterized in that, The first mounting groove (11) is connected to the slide groove (21). A fixed pulley (7) is provided at the junction of the first mounting groove (11) and the slide groove (21). The traction belt (6) passes around the fixed pulley (7) and is connected to the end of the crossbeam (3).
6. The adjustable pipe support for electromechanical installation engineering according to claim 5, characterized in that, The side wall of the crossbeam (1) is provided with at least one limiting mechanism (8). The limiting mechanism (8) includes a mounting shaft (81). The mounting shaft (81) is rotatably disposed on the side wall of the crossbeam (1). One end of the mounting shaft (81) extends into the first mounting groove (11). The end of the mounting shaft (81) extending into the first mounting groove (11) is provided with a locking block (82). The end of the locking block (82) can mesh with the second gear (513). The outer wall of the crossbeam (1) is provided with a knob (83) for rotating the mounting shaft (81).
7. An adjustable pipe support for electromechanical installation engineering according to claim 6, characterized in that, The end of the mounting shaft (81) away from the locking block (82) is set as a hexagonal prism. The side of the knob (83) connected to the mounting shaft (81) is provided with a sleeve (84) adapted to the hexagonal prism. The outer wall of the crossbeam (1) is provided with a cross groove (12) for limiting the knob (83) after rotation.
8. The adjustable pipe support for electromechanical installation engineering according to claim 2, characterized in that, At least one of the gear assemblies (51) is provided with a manual mechanism, the manual mechanism including a sprocket (10) sleeved on the shaft (511), the sprocket (10) being sleeved with a chain (101) extending below the crossbeam (1).
9. An adjustable pipe support for electromechanical installation engineering according to any one of claims 1-8, characterized in that, The crossarm (3) is provided with a second mounting groove (31), which is arranged along the length direction of the crossarm (3). A roller (32) is provided in the second mounting groove (31), and the top of the roller (32) extends out of the second mounting groove (31).
10. An adjustable pipe support for electromechanical installation engineering according to claim 9, characterized in that, The crossbeam (3) is provided with a pipe support (9), the bottom surface of the pipe support (9) abuts against the roller (32), and the top surface of the pipe support (9) is provided with an arc groove (91) for installing pipes.