Water cooling device for reducing surface damage of wear-resistant cast ball

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By designing a water-cooling device that includes transmission and cooling components, the problems of uneven cooling and water waste in wear-resistant cast balls were solved, achieving uniform cooling and efficient water utilization for wear-resistant cast balls.

CN224498924UActive Publication Date: 2026-07-14MERRILL LYNCH TECH (PANZHIHUA) CO LTD

Patent Information

Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner: MERRILL LYNCH TECH (PANZHIHUA) CO LTD
Filing Date: 2025-07-15
Publication Date: 2026-07-14

AI Technical Summary

Technical Problem

Existing water-cooling devices for wear-resistant cast balls suffer from uneven cooling and water waste during the cooling process, especially when multiple wear-resistant cast balls are stacked at the same time, leading to surface damage and high temperature phenomena.

Method used

A water-cooling device was designed, comprising a cooling water tank, a transmission component, a water-cooling component, and a cooling component. The wear-resistant cast balls are uniformly cooled through spiral transmission blades and spiral transmission grooves, and the cooling water is recycled through the cooling component to reduce high temperature phenomena and water waste.

Benefits of technology

Uniform cooling of wear-resistant cast balls was achieved, surface damage was reduced, cooling efficiency was improved, and water consumption was reduced by recycling cooling water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a water cooling device for reducing surface damage of wear-resistant cast ball, belong to wear-resistant cast ball production technical field, this water cooling device for reducing surface damage of wear-resistant cast ball, including cooling water tank, one side fixed mounting of cooling water tank inner top has the collecting groove, the top fixed mounting of cooling water tank other side has the transmission subassembly that places in the collecting groove top, transmission subassembly top side fixed mounting away from the collecting groove has the water cooling subassembly, the utility model discloses the structural design and transmission subassembly's cooperation use of water cooling subassembly, can improve the uniformity of wear-resistant cast ball cooling of later period, and through this structure design still can conveniently realize the continuous cooling cooling work of wear-resistant cast ball, finally still can conveniently realize the convenient material taking work of wear-resistant cast ball, has increased the flexibility and convenience of the cooling device later period use, effectively prevented the accumulation phenomenon of multiple wear-resistant cast ball in the inside of water tank.

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Description

Technical Field

[0001] This utility model belongs to the field of wear-resistant cast ball production technology, specifically relating to a water-cooling device that reduces surface damage to wear-resistant cast balls. Background Technology

[0002] Wear-resistant cast balls have good compressive and wear-resistant properties. During the production process, they need to be cooled by a water-cooling device to facilitate subsequent processing. Therefore, it is necessary to design a water-cooling device to reduce surface damage of wear-resistant cast balls.

[0003] Most existing water cooling devices for wear-resistant cast balls consist of a large cooling water tank. The high-temperature cast balls produced are directly placed into the tank for cooling. While this cooling method is simple and convenient, when a large number of wear-resistant cast balls accumulate in the cooling water tank at the same time, the side of the balls in contact with each other is not easily cooled, resulting in uneven cooling of the wear-resistant cast balls in the later stages. In addition, the cooling water tank will generate high temperatures after long-term use, requiring operators to replace the water later, which increases the waste of water resources. Utility Model Content

[0004] The purpose of this utility model is to provide a water-cooling device with a simple structure and reasonable design to reduce surface damage of wear-resistant cast balls in order to solve the above problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A water-cooling device for reducing surface damage to wear-resistant cast balls includes a cooling water tank. A collection tank is fixedly installed on one side of the top of the cooling water tank. A transmission component is fixedly installed on the top of the other side of the cooling water tank, positioned above the collection tank. A water-cooling component is fixedly installed on the top side of the transmission component away from the collection tank. A tank cover is fitted on the top of the outer side of the water-cooling component. A cooling component is fixedly installed on one end of the back of the cooling water tank away from the collection tank, and the cooling component is connected to the water-cooling component through the tank cover.

[0007] As a further optimization of this utility model, the transmission assembly includes a transmission box fixedly installed on the top of the cooling water tank on the side away from the collection tank, and the transmission box is placed directly above the collection tank. A servo motor is fixed on the side of the transmission box away from the collection tank. A spiral transmission blade extending into the inside of the transmission box is fixed at the output end of the servo motor, and the spiral transmission blade is rotatably connected to the inside of the transmission box. A discharge port communicating with the inside and outside of the bottom of the transmission box is installed on the side near the collection tank.

[0008] As a further optimization of this utility model, the water-cooling assembly includes a water-cooled tank fixedly installed on the top of the transfer box away from the collection tank. The top of the outer side of the water-cooled tank is matched with the tank cover. A discharge pipe communicating with the inside of the transfer box is installed at the bottom of the water-cooled tank. The water-cooling assembly also includes a fixing pipe fixedly installed on the top of the tank cover, and the fixing pipe extends to the bottom of the inner side of the water-cooled tank. A spiral transfer groove is fixedly installed on the outer side of the fixing pipe, and a drain hole is opened on the top of the outer side of the fixing pipe.

[0009] As a further optimization of this utility model, the cooling assembly includes a water pump fixedly installed on the back side of the cooling water tank, away from the collection tank. The input end of the water pump is connected to the back end of the bottom of the cooling water tank. The output end of the water pump is equipped with a drain pipe. The end of the drain pipe away from the water pump is connected to the inner top of the fixed pipe through a tank cover. Several heat dissipation fins are installed on the outside of the drain pipe. The cooling water pipe is wound around the inside of the multiple heat dissipation fins.

[0010] As a further optimization of this utility model, a feed inlet is provided on one side of the top of the can lid, and the feed inlet is connected to the bottom of the water-cooled tank.

[0011] As a further optimization of this utility model, a support rod is fixed at the middle position on the side of the cooling water tank away from the collection tank. The top of the support rod is fixedly connected to the bottom of the transmission box. A reinforcing rod is fixed to the top of the support rod on the side away from the cooling water tank. The reinforcing rod is connected to the bottom of the transmission box.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. This utility model improves the uniformity of cooling of wear-resistant cast balls in the later stage by using the structural design of the water-cooling component and the cooperation of the transmission component. The structural design also facilitates the continuous cooling of the wear-resistant cast balls and makes it easy to remove the wear-resistant cast balls. This increases the flexibility and convenience of the cooling device in the later stage and effectively prevents the accumulation of multiple wear-resistant cast balls in the water tank.

[0014] 2. Through the structural design of the cooling components, this utility model can also easily realize the cooling function of the coolant inside the cooling water tank, effectively ensuring the cooling performance of the cooling water in the later stage, preventing the high temperature phenomenon of the cooling water due to long-term use, and eliminating the need for operators to frequently replace the cooling water, thus reducing water waste. Attached Figure Description

[0015] Figure 1 This is a three-dimensional sectional view of the present invention;

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 1 ;

[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 2 ;

[0018] Figure 4 This is a utility model Figure 1 Enlarged view of point A in the middle.

[0019] In the diagram: 1. Cooling water tank; 2. Conveying assembly; 200. Servo motor; 201. Spiral conveyor blade; 202. Conveying box; 203. Discharge port; 3. Cooling assembly; 300. Cooling water pipe; 301. Heat dissipation fins; 302. Drain pipe; 303. Water pump; 4. Tank cover; 5. Water cooling assembly; 500. Water cooling tank; 501. Spiral conveying trough; 502. Fixed pipe; 503. Discharge pipe; 504. Drain hole; 6. Collection tank. Detailed Implementation

[0020] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0021] Example 1

[0022] like Figure 1 , Figure 2 , Figure 3 As shown, a water-cooling device for reducing surface damage of wear-resistant cast balls includes a cooling water tank 1. The cooling water tank 1 can store and collect cooling water. A collection tank 6 is fixedly installed on one side of the top of the cooling water tank 1. The bottom of the collection tank 6 is evenly provided with through holes. L-shaped fixing plates are fixedly installed at the bottom of both ends of the collection tank 6. The L-shaped fixing plates are fixedly connected to the top of both ends of the cooling water tank 1. The structural design of the collection tank 6 can facilitate the collection and storage of cooled wear-resistant cast balls, making it convenient for operators to retrieve materials later.

[0023] like Figure 1 , Figure 2 , Figure 3As shown, a transmission assembly 2 is fixed to the top of the cooling water tank 1 on the side away from the collection tank 6. The transmission assembly 2 facilitates the transfer and handling of wear-resistant cast balls. The transmission assembly 2 includes a transmission box 202 fixedly placed on the top of the cooling water tank 1 on the side away from the collection tank 6. The transmission box 202 is fixed directly above the collection tank 6. A support rod is fixed to the bottom of the transmission box 202 on the side away from the collection tank 6. The support rod is connected and fixed to the cooling water tank 1. A reinforcing rod is installed on the top of the support rod on the side away from the cooling water tank 1, and the reinforcing rod is fixed to the bottom of the transmission box 202. The support rod allows for the fixed installation of the transmission box 202 and its components. The bottom of the transmission box 202 is near... A discharge port 203 is provided on one side near the collection tank 6. The discharge port 203 cooperates with the collection tank 6 to facilitate the subsequent material discharge. A U-shaped mounting bracket is fixed on the side of the transmission box 202 away from the discharge port 203. A servo motor 200 is fixedly installed on the inner side of the U-shaped mounting bracket. A spiral transmission blade 201 extending into the transmission box 202 is fixed to the output end of the servo motor 200. The end of the spiral transmission blade 201 away from the servo motor 200 is rotatably connected to the inside of the transmission box 202. Later, the spiral transmission blade 201 is driven by the servo motor 200 to rotate inside the transmission box 202. At this time, the thread structure design of the spiral transmission blade 201 can realize the material pushing function.

[0024] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, a water-cooling component 5 is fixed on the top side of the transfer box 202 away from the collection tank 6. The water-cooling component 5's structural design enables uniform cooling of the wear-resistant cast balls. The water-cooling component 5 includes a water-cooled tank 500 fixedly installed on the top side of the outlet 203 away from the collection tank 6. A discharge pipe 503 is fixed at the middle position of the bottom of the water-cooled tank 500, and the interior of the discharge pipe 503 is connected to the interior of the transfer box 202. Fixing rods are provided on both sides of the bottom of the water-cooled tank 500, and the bottoms of the two fixing rods are connected to the top of the transfer box 202, facilitating the fixed installation of the water-cooled tank 500 and its components. A tank cover 4 covers the top of the outer side of the water-cooled tank 500. An inlet is opened on one side of the top of the tank cover 4, facilitating the subsequent feeding of wear-resistant cast balls. A fixing pipe 502 extending into the interior of the water-cooled tank 500 is fixed at the middle position of the top of the tank cover 4. A groove is opened at the top of the fixing pipe 502, communicating with the outside of the tank cover 4. A drain hole 504 is provided on one side of the inner bottom, which is connected to the outside, to facilitate the discharge of cooling water and achieve uniform cooling of the wear-resistant cast balls during rolling. A spiral transmission groove 501 is fixedly installed on the outside of the fixed pipe 502. The highest point of the spiral transmission groove 501 is located below the feed inlet, and the lowest point is located above the discharge pipe 503, which facilitates the rolling cooling of the wear-resistant cast balls and improves the uniformity of cooling. At the same time, the spiral structure design can also reduce the breakage during cooling. The wear-resistant cast balls can be put into the water-cooling tank 500 through the feed inlet and then roll in a spiral shape at the top of the spiral transmission groove 501. Then, they enter the transmission box 202 through the discharge pipe 503. Finally, the spiral transmission blade 201 is rotated by the servo motor 200 to drive the wear-resistant cast balls inside the transmission box 202. Finally, they are discharged into the inner bottom of the collection tank 6 through the discharge port 203 for easy removal by the staff.

[0025] like Figure 1 , Figure 2 . Figure 3As shown, a cooling assembly 3 is fixedly installed on the back end of the cooling water tank 1, away from the collection tank 6. The cooling assembly 3 facilitates the recycling of cooling water inside the cooling water tank 1 to ensure subsequent cooling efficiency. The cooling assembly 3 includes a water pump 303 fixedly installed on the back end of the cooling water tank 1, away from the collection tank 6. An input water pipe is fixed to the input end of the water pump 303, extending to one side of the bottom back end of the cooling water tank 1, facilitating the subsequent pumping of cooling water from inside the cooling water tank 1 by the water pump 303. A drain pipe 302 is fixed to the output end of the water pump 303. The end of the drain pipe 302 away from the water pump 303 is fixed to the inner top of the fixed pipe 502 through the tank cover 4, facilitating the pump 303 to draw cooling water from inside the cooling water tank 1 into the groove at the top of the fixed pipe 502 through the drain pipe 302, and finally discharge through the drain hole 504, flowing along the inner side of the spiral transmission groove 501, thereby achieving the cooling of the wear-resistant cast balls. Furthermore, the cooling water can enter the transmission box 202 along with the wear-resistant cast balls, and then uniformly cool the wear-resistant cast balls again inside the transmission box 202. Finally, it is discharged through the discharge port 203. The cooling water can enter the cooling water tank 1 for storage, while the wear-resistant balls enter the collection tank 6, thus achieving continuous cooling of the wear-resistant cast balls. Multiple heat dissipation fins 301 are installed on the top, middle and bottom of the outer side of the drain pipe 302. The design of the heat dissipation fins 301 can achieve the cooling of the cooling water inside the drain pipe 302, which facilitates the improvement of cooling efficiency in the later stage. The cooling water pipes 300 are all connected to the cooling water fins 301. The cooling water pipes 300 are wrapped around the outside of the drain pipe 302 to improve the heat dissipation efficiency of the heat dissipation fins 301 in the later stage. The external cooling water can enter through one end of the cooling water pipe 300 and then exit through the other end, thus achieving the circulating cooling of the heat dissipation fins 301.

[0026] It should be noted that this water-cooling device for reducing surface damage of wear-resistant cast balls can be used by first moving the device to a designated location and connecting it to a power source. At this time, the water pump 303 can pump the cooling water inside the cooling water tank 1 into the drain pipe 302. Then, in conjunction with the heat dissipation fins 301 and the cooling water pipe 300, the cooling water inside the drain pipe 302 can be cooled. The cooling water inside the drain pipe 302 can then be discharged into the fixed pipe 502 and finally discharged through the drain hole 504. It flows inside the spiral transmission groove 501. The cooling water flowing on the surface of the spiral transmission groove 501 can then enter the transmission box 202 through the discharge pipe 503, and then be discharged into the cooling water tank 1 through the discharge port 203. This achieves the recycling of cooling water, reduces water waste, and ensures the cooling effect on the wear-resistant cast balls in the later stage.

[0027] Later, the wear-resistant cast balls to be cooled can be placed on the surface of the spiral conveyor trough 501 through the feed port and rolled. The rolling, combined with the cooling water, can achieve the flipping and cooling of the wear-resistant cast balls, which facilitates the uniform cooling of the wear-resistant cast balls. The wear-resistant cast balls can enter the interior of the conveyor box 202 through the discharge pipe 503. Then, when the spiral conveyor blade 201 is rotated by the servo motor 200, the wear-resistant cast balls inside the conveyor box 202 can be driven to move within the conveyor box 202, thereby achieving the secondary cooling of the wear-resistant cast balls. After cooling, the wear-resistant cast balls can enter the interior of the collection tank 6 through the discharge port 203, which is convenient for operators to handle later.

[0028] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A water-cooling device for reducing surface damage of wear-resistant cast balls, comprising a cooling water tank (1), characterized in that, A collection tank (6) is fixedly installed on one side of the top of the cooling water tank (1). A transmission component (2) is fixedly installed on the top of the other side of the cooling water tank (1) and placed above the collection tank (6). A water cooling component (5) is fixedly installed on the top of the transmission component (2) away from the collection tank (6). A tank cover (4) is closed on the top of the outer side of the water cooling component (5). A cooling component (3) is fixedly installed on one side of the back of the cooling water tank (1) away from the collection tank (6), and the cooling component (3) is connected to the water cooling component (5) through the tank cover (4).

2. The water-cooling device for reducing surface damage of wear-resistant cast balls according to claim 1, characterized in that: The transmission assembly (2) includes a transmission box (202) fixedly installed on the top of the cooling water tank (1) away from the collection tank (6), and the transmission box (202) is placed directly above the collection tank (6). A servo motor (200) is fixed on the side of the transmission box (202) away from the collection tank (6). A spiral transmission blade (201) extending into the inside of the transmission box (202) is fixed at the output end of the servo motor (200), and the spiral transmission blade (201) is rotatably connected to the inside of the transmission box (202). A discharge port (203) communicating with the inside and outside of the bottom of the transmission box (202) is installed on the side of the bottom of the transmission box (202) near the collection tank (6).

3. The water-cooling device for reducing surface damage of wear-resistant cast balls according to claim 2, characterized in that: The water-cooling assembly (5) includes a water-cooled tank (500) fixedly installed on the top of the transfer box (202) away from the collection tank (6). The top of the outer side of the water-cooled tank (500) is matched with the tank cover (4). The bottom of the water-cooled tank (500) is equipped with a discharge pipe (503) that communicates with the inside of the transfer box (202). The water-cooling assembly (5) also includes a fixing pipe (502) fixedly installed on the top of the inner side of the tank cover (4). The fixing pipe (502) extends to the bottom of the inner side of the water-cooled tank (500). A spiral transfer groove (501) is fixedly installed on the outer side of the fixing pipe (502). A drain hole (504) is opened on the top of the outer side of the fixing pipe (502).

4. The water-cooling device for reducing surface damage of wear-resistant cast balls according to claim 3, characterized in that: The cooling assembly (3) includes a water pump (303) fixedly installed on the back side of the cooling water tank (1) away from the collection tank (6), and the input end of the water pump (303) is connected to the back end of the bottom of the cooling water tank (1). The output end of the water pump (303) is equipped with a drain pipe (302). The end of the drain pipe (302) away from the water pump (303) is connected to the inner top of the fixed pipe (502) through the tank cover (4). Several heat dissipation fins (301) are installed on the outside of the drain pipe (302). The cooling water pipe (300) is wound around the inside of the multiple heat dissipation fins (301), and the cooling water pipe (300) is wound around the outside of the drain pipe (302).

5. A water-cooling device for reducing surface damage of wear-resistant cast balls according to claim 3, characterized in that: The can cover (4) has a feed inlet on one side of the top, and the feed inlet is connected to the bottom of the water-cooled tank (500).

6. A water-cooling device for reducing surface damage of wear-resistant cast balls according to claim 2, characterized in that: A support rod is fixed at the middle position on the side of the cooling water tank (1) away from the collection tank (6). The top of the support rod is fixedly connected to the bottom of the transmission box (202). A reinforcing rod is fixed at the top of the support rod on the side away from the cooling water tank (1). The reinforcing rod is connected to the bottom of the transmission box (202).