Tunnel kiln distributing machine

Abstract

The utility model discloses a tunnel kiln distributing machine, including frame, conveying mechanism and bunker, conveying mechanism includes slide and conveyer belt, and conveyer belt is located in slide, and slide is along the length direction of conveyer belt and is slidably installed in frame, and bunker is located in frame and is corresponding with conveying mechanism, and bunker is located above corresponding conveying mechanism, and bunker is used for arranging material to the conveyer belt of corresponding conveying mechanism. The utility model discloses a tunnel kiln distributing machine, only needs to move conveying mechanism, and does not need to move whole equipment, and operation is more simple, and the energy consumption is lower when moving.

Description

Technical Field

[0001] This utility model relates to the field of fabric feeding equipment technology, and in particular to a fabric feeding machine for tunnel kilns. Background Technology

[0002] When materials are fired in a tunnel kiln, a material placing machine is needed to evenly spread the material within the kiln car's mold. The kiln car then pushes the material into the tunnel kiln for firing. In related technologies, the material placing machine mainly consists of a frame, a hopper, and a conveyor belt. The hopper and conveyor belt are located on the frame, with the conveyor belt positioned below the hopper. Casters are installed at the bottom of the frame. In operation, the hopper discharges material onto the conveyor belt, and then the entire material placing machine moves along the length of the mold, ensuring the end of the conveyor belt is above the kiln car's mold and continues moving along its length, thus evenly spreading the material within the kiln car's mold. However, existing material placing machines require overall movement, resulting in a large overall weight, cumbersome operation, and high energy consumption during movement. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a tunnel kiln material distribution machine that only requires moving the conveying mechanism, rather than moving the entire device, making operation simpler and requiring less energy during movement.

[0004] According to an embodiment of the present utility model, a tunnel kiln material feeder includes a frame, a conveying mechanism, and a hopper. The conveying mechanism includes a slide and a conveyor belt. The conveyor belt is disposed on the slide and the slide is slidably installed on the frame along the length direction of the conveyor belt. The hopper is disposed on the frame and corresponds to the conveying mechanism. The hopper is located above the corresponding conveying mechanism and is used to discharge materials onto the conveyor belt of the corresponding conveying mechanism.

[0005] The tunnel kiln material distribution machine according to the embodiments of this utility model has at least the following beneficial effects:

[0006] When material needs to be placed inside the mold of the kiln car, the kiln car is moved to the outside of the discharge end of the conveyor belt, and the mold of the kiln car extends along the length of the conveyor belt. Then, the slide is slid, causing the conveyor belt to move above the mold. The hopper discharges material onto the conveyor belt, and the conveyor belt transports the material into the mold. During the conveying process, the slide is slid forward, and the conveyor belt can sequentially place material along the length of the mold of the kiln car. After the material is placed, the conveying mechanism can be withdrawn. According to the tunnel kiln material placing machine of this utility model embodiment, during the material placing process, only the slide and the conveyor belt need to be moved, instead of moving the entire material placing machine, which makes the operation more convenient, requires less energy during movement, and is more practical.

[0007] According to some embodiments of the present invention, multiple conveying mechanisms are provided and are parallel to each other, each conveying mechanism having a different height, and multiple hoppers are provided accordingly, each hopper having a different bottom height.

[0008] According to some embodiments of the present invention, each of the conveying mechanisms is arranged in a stepped manner along the width direction of the frame, and each of the hoppers is arranged in a stepped manner along the width direction of the frame.

[0009] According to some embodiments of the present invention, a driving mechanism is provided between the frame and the slide, the driving mechanism including a drive motor, a drive gear and a rack, the drive motor is disposed on the slide, the drive gear is drivenly connected to the output shaft of the drive motor, the rack is disposed on the frame and extends along the sliding direction of the slide, wherein the drive gear meshes with the rack.

[0010] According to some embodiments of the present invention, the bottom end of the hopper is provided with a discharge port, which extends along the width direction of the conveyor belt to both sides of the conveyor belt.

[0011] According to some embodiments of the present invention, the conveying mechanism further includes a material leveling component, which includes a material leveling plate disposed on the carriage and located above the conveyor belt. The material leveling plate extends along the width direction of the conveyor belt to both sides of the conveyor belt, and there is a gap between the bottom end of the material leveling plate and the upper surface of the conveyor belt.

[0012] According to some embodiments of the present invention, the top of the material leveling plate is rotatably connected to the slide, the rotation axis of the material leveling plate extends along the width direction of the conveyor belt, and an elastic reset member is provided between the material leveling plate and the slide, the elastic reset member being used to drive the material leveling plate to rotate downwards to a vertical state.

[0013] According to some embodiments of the present invention, the material distribution assembly further includes a material distribution cylinder, which is rotatably mounted on the slide about its own axis and located above the conveyor belt. The axial direction of the material distribution cylinder is parallel to the width direction of the conveyor belt, and the outer peripheral wall of the material distribution cylinder is provided with a plurality of material distribution rods.

[0014] According to some embodiments of the present invention, the material distribution plate and the material distribution cylinder are both located at one end of the carriage near the discharge end of the conveyor belt.

[0015] According to some embodiments of the present invention, the material distribution plate is located on the side of the material distribution cylinder near the discharge end of the conveyor belt.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and some advantages will become apparent from the description or may be learned by practice of the invention. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram illustrating the material distribution process for the three kiln cars.

[0020] Figure 3 This is a schematic diagram of the installation of the material homogenizing component;

[0021] Figure 4 for Figure 1 Enlarged view of point A in the middle.

[0022] Icon labels:

[0023] 100 racks;

[0024] Conveying mechanism 200; carriage 201; conveyor belt 202; material distribution assembly 203; material distribution plate 204; material distribution cylinder 205; material distribution rod 206; drive wheel 207;

[0025] 300mm hopper; 301mm discharge port;

[0026] Drive mechanism 400; drive motor 401; drive gear 402; rack 403;

[0027] 500 kiln cars. Detailed Implementation

[0028] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0029] In the description of this utility model, it should be understood that the orientation descriptions, such as up, down, etc., are based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] In the description of this utility model, "multiple" refers to two or more. The use of "first" and "second" is for distinguishing technical features only and should not be construed as indicating or implying relative importance, or implicitly indicating the number of technical features or their sequential relationship.

[0031] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0032] The following is for reference. Figures 1 to 4 This invention describes a tunnel kiln material feeder according to an embodiment of the present invention.

[0033] refer to Figures 1 to 4 As shown, the tunnel kiln material feeder according to an embodiment of the present invention includes a frame 100, a conveying mechanism 200, and a hopper 300.

[0034] The conveying mechanism 200 includes a carriage 201 and a conveyor belt 202. The conveyor belt 202 is disposed on the carriage 201. The carriage 201 is slidably mounted on the frame 100 along the length of the conveyor belt 202. For example, the conveying mechanism 200 can be provided with one or more. The frame 100 can be provided with mounting brackets corresponding to the carriage 201. The carriage 201 can be slidably mounted on the corresponding mounting bracket. The carriage 201 can be manually pushed or driven by the drive mechanism 400. The carriage 201 can be provided with two drive wheels 207. One of the drive wheels 207 can be connected to a motor. The conveyor belt 202 can be installed between the two drive wheels 207. The hopper 300 is located on the frame 100 and corresponds to the conveying mechanism 200. For example, when there are multiple conveying mechanisms 200, there are multiple hoppers 300. The hopper 300 is located above the corresponding conveying mechanism 200. The hopper 300 does not move with the slide 201. The bottom end of the hopper 300 may be provided with a discharge port 301. The hopper 300 discharges the material onto the conveyor belt 202 of the corresponding conveying mechanism 200 through the discharge port 301.

[0035] In this embodiment, when it is necessary to place material in the mold of the kiln car 500, the kiln car 500 is moved to the outside of the discharge end of the conveyor belt 202, and the mold of the kiln car 500 is extended along the length direction of the conveyor belt 202. Then, the slide 201 is slid so that the conveyor belt 202 moves to the top of the mold. The hopper 300 discharges the material onto the conveyor belt 202, and the conveyor belt 202 transports the material into the mold. During the conveying process, the slide 201 is slid forward so that the conveyor belt 202 can place the material sequentially along the length direction of the mold of the kiln car 500. After the material is placed, the conveyor mechanism 200 is pulled out.

[0036] According to the tunnel kiln material feeder of this utility model embodiment, during the material feeding process, only the slide 201 and the conveyor belt 202 need to be moved, and the entire material feeder does not need to be moved. For example, the frame 100, the hopper 300 and the material in the hopper 300 do not need to be moved. In this way, not only is the operation more convenient, but the energy consumption required for movement is also lower, and the practicality is better.

[0037] refer to Figure 1 and Figure 2 As shown, in some embodiments of this utility model, multiple conveying mechanisms 200 are provided and are parallel to each other, with each conveying mechanism 200 having a different height. Correspondingly, multiple hoppers 300 are provided, with each hopper 300 having a different bottom height. The number of conveying mechanisms 200 can be two, three, four, or other suitable numbers, for example, three. Similarly, the number of hoppers 300 can be two, three, four, or other suitable numbers, for example, three. Since the conveying mechanisms 200 are parallel to each other, their conveyor belts 202 are also parallel to each other, and the heights of the conveying mechanisms 200 and the bottom heights of the hoppers 300 are different. In this embodiment, multiple conveying mechanisms 200 and hoppers 300 are provided, allowing for material distribution to multiple kiln cars 500 molds. Furthermore, different hoppers 300 can store different materials, thus enabling the distribution of different materials and making material distribution more convenient. Furthermore, the heights of each conveying mechanism 200 and the bottom heights of each hopper 300 are different, which allows for material distribution to the molds of different layers of the kiln car 500, making material distribution more convenient.

[0038] refer to Figure 1 and Figure 2 As shown, in some embodiments of this utility model, each conveying mechanism 200 is arranged in a stepped manner along the width direction of the frame 100, and each hopper 300 is arranged in a stepped manner along the width direction of the frame 100. For example, when there are three conveying mechanisms 200 and three hoppers 300, the three conveying mechanisms 200 and the three hoppers 300 can be arranged along the width direction of the frame 100, and the heights of the three conveying mechanisms 200 are different along the width direction of the frame 100. For example, the heights of the three conveying mechanisms 200 can increase sequentially from left to right in a stepped arrangement, and the heights of the three hoppers 300 are different along the width direction of the frame 100. For example, the heights of the three hoppers 300 can increase sequentially from left to right in a stepped arrangement, so as to correspond one-to-one with the three conveying mechanisms 200.

[0039] Thus, for reference Figure 2As shown, material can be distributed to three kiln cars 500. For example, the three kiln cars 500 can be arranged side by side. Each kiln car 500 can be equipped with three layers of mounting plates arranged vertically. The three layers of mounting plates are used to place molds. When distributing material, the three kiln cars 500 can move sequentially along the width direction of the frame 100 to the discharge end of the conveyor belt 202 of different conveying mechanisms 200. Then, the conveyor belts 202 of the three conveying mechanisms 200 can cooperate to distribute material to the molds of different layers of the three kiln cars 500 in sequence, making material distribution more convenient and the distribution effect better.

[0040] refer to Figure 1 and Figure 4 As shown, in some embodiments of this utility model, a drive mechanism 400 is provided between the frame 100 and the slide 201. The drive mechanism 400 includes a drive motor 401, a drive gear 402, and a rack 403. The drive motor 401 is located on the slide 201, the drive gear 402 is connected to the output shaft of the drive motor 401, and the rack 403 is located on the frame 100 and extends along the sliding direction of the slide 201. The drive gear 402 meshes with the rack 403. When the drive motor 401 is started, it controls the drive gear 402 to rotate. Since the drive gear 402 meshes with the rack 403, it can move relative to the rack 403, thereby driving the slide 201 to slide. The operation is simple and convenient, saving time and effort.

[0041] refer to Figure 2 and Figure 3 As shown, in some embodiments of this utility model, the bottom end of the hopper 300 is provided with a discharge port 301, which extends along the width direction of the conveyor belt 202 to both sides of the conveyor belt 202. In this embodiment, the discharge port 301 extends along the width direction of the conveyor belt 202 to both sides of the conveyor belt 202, so that the material discharged from the hopper 300 can be more evenly distributed on the conveyor belt 202 along the width direction of the conveyor belt 202, thereby making the material distribution more uniform.

[0042] It should be noted that a valve may be installed at the bottom of the hopper 300 to control the opening and closing of the discharge port 301.

[0043] refer to Figure 3As shown, in some embodiments of this utility model, the conveying mechanism 200 further includes a material leveling component 203. The material leveling component 203 includes a material leveling plate 204, which is disposed on the carriage 201 and located above the conveyor belt 202. The material leveling plate 204 extends along the width direction of the conveyor belt 202 to both sides of the conveyor belt 202, and there is a gap between the bottom end of the material leveling plate 204 and the upper surface of the conveyor belt 202. In this embodiment, when the conveyor belt 202 conveys the material to a position below the material leveling plate 204, the material leveling plate 204 can push the material above the bottom end of the material leveling plate 204 to other positions along the width direction of the conveyor belt 202, thereby making the material on the conveyor belt 202 more evenly distributed along the width direction of the conveyor belt 202, and thus making the material distribution more uniform.

[0044] refer to Figure 3 As shown, in some embodiments of this utility model, the top of the material equalization plate 204 is rotatably connected to the slide 201. The rotation axis of the material equalization plate 204 extends along the width direction of the conveyor belt 202. An elastic reset member is provided between the material equalization plate 204 and the slide 201. The elastic reset member is used to drive the material equalization plate 204 to rotate downwards to a vertical state. For example, the elastic reset member can be a torsion spring or an elastic sheet. When the material is too large during the conveying process, which may cause the material to block between the material equalization plate 204 and the conveyor belt 202, the material equalization plate 204 can be appropriately flipped upwards to allow the material to pass through. Afterwards, the material equalization plate 204 is flipped downwards to a vertical state by the elastic restoring force of the elastic reset member to continue the material equalization work.

[0045] refer to Figure 3 and Figure 4 As shown, in some embodiments of this utility model, the material distribution assembly 203 further includes a material distribution cylinder 205. The material distribution cylinder 205 is rotatably mounted on the slide 201 around its own axis and is located above the conveyor belt 202. The axial direction of the material distribution cylinder 205 is parallel to the width direction of the conveyor belt 202. The outer peripheral wall of the material distribution cylinder 205 is provided with multiple material distribution rods 206. For example, the material distribution rod 206 at the bottom of the material distribution cylinder 205 can extend downward and have a certain gap with the conveyor belt 202. When the conveyor belt 202 transports the material to the area below the material distribution cylinder 205, if the material in some positions is too high, it can push the corresponding material distribution rod 206. The material distribution rod 206 drives the material distribution cylinder 205 to rotate. The material distribution cylinder 205 can level the excessively high material through the multiple material distribution rods 206, thereby making the material distribution more uniform.

[0046] refer to Figure 3As shown, in some embodiments of this utility model, the material leveling plate 204 and the material leveling cylinder 205 are both located at the end of the slide 201 near the discharge end of the conveyor belt 202. Since the conveying mechanism 200 needs to move relative to the corresponding hopper 300 during the sliding process of the slide 201, in this embodiment, the material leveling plate 204 and the material leveling cylinder 205 are both located at the end of the slide 201 near the discharge end of the conveyor belt 202. Thus, during the movement of the conveying mechanism 200, interference between the hopper 300 and the material leveling plate 204 and the material leveling cylinder 205 can be avoided, resulting in better practicality.

[0047] refer to Figure 3 As shown, in some embodiments of this utility model, the material leveling plate 204 is located on the side of the material leveling cylinder 205 near the discharge end of the conveyor belt 202. In this way, the material first passes through the material leveling cylinder 205 to reduce its height before being leveled by the material leveling plate 204, achieving better material leveling and further reducing material blockage at the material leveling plate 204.

[0048] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A tunnel kiln material placing machine, characterized in that, include: frame; A conveying mechanism includes a carriage and a conveyor belt, wherein the conveyor belt is disposed on the carriage and the carriage is slidably mounted on the frame along the length direction of the conveyor belt; A hopper is provided on the frame and corresponds to the conveying mechanism. The hopper is located above the corresponding conveying mechanism and is used to discharge materials onto the conveyor belt of the corresponding conveying mechanism.

2. The tunnel kiln material placing machine according to claim 1, characterized in that, The conveying mechanism is provided in multiple parallel positions, and each conveying mechanism has a different height. The hopper is provided in multiple positions, and the bottom of each hopper has a different height.

3. The tunnel kiln material placing machine according to claim 2, characterized in that, Each of the conveying mechanisms is arranged in a stepped manner along the width direction of the frame, and each of the hoppers is arranged in a stepped manner along the width direction of the frame.

4. The tunnel kiln material placing machine according to claim 1, characterized in that, A drive mechanism is provided between the frame and the carriage, the drive mechanism comprising: A drive motor is mounted on the slide. The drive gear is connected to the output shaft of the drive motor. A rack is provided on the frame and extends along the sliding direction of the carriage; The drive gear meshes with the rack.

5. The tunnel kiln material placing machine according to claim 1, characterized in that, The bottom of the hopper is provided with a discharge port, which extends along the width of the conveyor belt to both sides of the conveyor belt.

6. The tunnel kiln material placing machine according to claim 1, characterized in that, The conveying mechanism further includes a material equalization component, which includes: A material distribution plate is disposed on the carriage and located above the conveyor belt. The material distribution plate extends along the width direction of the conveyor belt to both sides of the conveyor belt, and there is a gap between the bottom end of the material distribution plate and the upper surface of the conveyor belt.

7. The tunnel kiln material placing machine according to claim 6, characterized in that, The top of the material leveling plate is rotatably connected to the slide, and the rotation axis of the material leveling plate extends along the width direction of the conveyor belt. An elastic reset member is provided between the material leveling plate and the slide, and the elastic reset member is used to drive the material leveling plate to rotate downward to a vertical state.

8. The tunnel kiln material placing machine according to claim 6, characterized in that, The homogenizing component further includes: The material distribution cylinder is rotatably mounted on the slide frame around its own axis and located above the conveyor belt. The axial direction of the material distribution cylinder is parallel to the width direction of the conveyor belt, and the outer peripheral wall of the material distribution cylinder is provided with multiple material distribution rods.

9. The tunnel kiln material placing machine according to claim 8, characterized in that, Both the material distribution plate and the material distribution cylinder are located at one end of the carriage near the discharge end of the conveyor belt.

10. The tunnel kiln material placing machine according to claim 9, characterized in that, The material distribution plate is located on the side of the material distribution cylinder near the discharge end of the conveyor belt.

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