Titanium-nickel alloy production melting device

CN224499060UActive Publication Date: 2026-07-14KEMPINS TECHNOLOGY (SHANGHAI) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KEMPINS TECHNOLOGY (SHANGHAI) CO LTD
Filing Date
2025-08-15
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In existing titanium-nickel alloy melting equipment, the flange sealing method requires tightening or loosening a large number of bolts one by one, which is cumbersome, reduces production efficiency, and is prone to uneven stress, leading to seal failure and affecting product quality.

Method used

The system employs a limiting assembly, including a movable limiting rod, a fixed base, and a protruding plate. By rotating the threaded rod, the sealing cover can be quickly disassembled and installed, simplifying the operation process and improving disassembly efficiency.

Benefits of technology

It simplifies the disassembly process of the sealing cap, improves production efficiency, ensures sealing effect, avoids sealing failure caused by uneven bolt force, and enhances the practicality and flexibility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a kind of melting devices for titanium-nickel alloy production, relate to mechanical engineering technical field.A kind of melting devices for titanium-nickel alloy production, including furnace body, sealing cover and crucible, three limit components are provided on furnace body, limit component includes movable limit rod, fixed base and two lugs, two lugs are fixedly connected in the outer wall of fixed base, fixed base is fixedly installed on the outer wall of furnace body upper end, by reverse rotation screw rod in limit component, limit block is extracted from first limit block groove, so that it returns to second limit block groove, the locking of movable limit rod is released, then overturns and pulls movable limit rod to make it separate from movable limit rod sliding groove after releasing the fixing of sealing cover, finally, sealing cover is taken out from furnace body, such disassembly sealing cover is simple and fast, effectively reduce the workload of staff while improving the disassembly efficiency of sealing cover.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical engineering technology, and in particular to a melting device for the production of titanium-nickel alloy. Background Technology

[0002] In the production process of titanium-nickel alloys, the melting device is the core equipment that determines the quality and performance of the alloy. Because titanium-nickel alloys are very prone to chemical reactions with oxygen, nitrogen and other gases in the air at high temperatures, generating hard and brittle phase impurities, which significantly reduces the strength, plasticity and corrosion resistance of the alloy. Therefore, the sealing performance of the furnace body of the melting device becomes a key factor in ensuring the purity and quality of the alloy.

[0003] Currently, the most common sealing structures for titanium-nickel alloy melting equipment furnaces on the market are flange seals and threaded connections. When using a flange seal, a circular flange needs to be installed at the top opening of the furnace body, and the flange is fastened to the furnace body with a large number of bolts. Although this sealing method can achieve a good sealing effect, during the installation and disassembly of the flange, operators need to tighten or loosen a large number of bolts one by one. This not only consumes a lot of time and manpower, but also makes the operation process cumbersome. Especially in production scenarios where crucibles need to be changed frequently, it greatly reduces production efficiency. At the same time, the use of a large number of bolts can easily lead to uneven stress. If a bolt is not tightened enough or becomes loose, it will cause the seal to fail, which will affect the vacuum degree or inert gas protective atmosphere inside the furnace. This will cause the titanium-nickel alloy to oxidize during the melting process, affecting product quality and reducing the practicality and flexibility of the equipment. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a melting device for titanium-nickel alloy production. This device addresses the issue that the furnace body sealing structure mainly relies on flange sealing and threaded connection sealing. When using flange sealing, a circular flange needs to be installed at the top opening of the furnace body, and a large number of bolts are used to fasten the flange to the furnace body. While this sealing method can achieve a good sealing effect, during the installation and disassembly of the flange, operators need to tighten or loosen a large number of bolts one by one. This not only consumes a lot of time and manpower, but also makes the operation process cumbersome. Especially in production scenarios where frequent crucible changes are required, this greatly reduces production efficiency. Furthermore, the use of a large number of bolts can easily lead to uneven stress. If a bolt is not tightened enough or becomes loose, it will cause the seal to fail, thus affecting the vacuum degree or inert gas protective atmosphere inside the furnace. This can cause oxidation of the titanium-nickel alloy during the melting process, affecting product quality and reducing the practicality and flexibility of the equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a melting device for titanium-nickel alloy production, comprising a furnace body, a sealing cover, and a crucible, wherein three limiting components are provided on the furnace body;

[0006] The limiting assembly includes a movable limiting rod, a fixed seat, and two protruding plates. Both protruding plates are fixedly connected to the outer wall of the fixed seat. The fixed seat is fixedly installed on the upper outer wall of the furnace body. The lower outer wall of the sealing cover is slidably connected to the inner part of the upper end of the furnace body. The outer walls of the two protruding plates are provided with fixed rod grooves. A fixed rod is fixedly installed on the lower outer wall of the movable limiting rod.

[0007] The sealing cover has three movable limit rod grooves on its upper surface. Each of the three movable limit rod grooves has a first limit block groove inside. The lower surface of the upper end of the movable limit rod has a second limit block groove. A limit block is slidably connected inside the second limit block groove. A rotating threaded rod is threadedly connected to the outer wall of the upper end of the movable limit rod. All three limit components are installed on the outer wall of the upper end of the furnace body.

[0008] Preferably, the movable limiting rod is L-shaped, the two fixed rod grooves are inclined, and the outer walls of the two ends of the lower fixed rod of the two movable limiting rods are slidably connected to the grooves at the lower ends of the corresponding protrusions.

[0009] The outer wall of the sealing ring at the lower end of the sealing cover contacts the inner wall at the upper end of the furnace body.

[0010] Preferably, the outer walls of both ends of the fixing rod are slidably connected to the interior of the corresponding fixing rod groove;

[0011] The upper outer wall of the movable limit rod is slidably connected to the inner side of the corresponding movable limit rod groove.

[0012] Preferably, one end of the limiting block near the first limiting block groove slides into the interior of the movable limiting rod groove and contacts the inner wall of the corresponding first limiting block groove;

[0013] The threaded rod extends into the groove of the second limiting block at one end and is rotatably connected to the upper surface of the limiting block.

[0014] Preferably, a gas inlet pipe is fixedly installed on the upper surface of the sealing cover, and the interior of the gas inlet pipe is in communication with the interior of the furnace body;

[0015] The outer wall of the crucible is slidably connected to the interior of the furnace body.

[0016] Preferably, a control panel is fixedly installed on the upper outer wall of the furnace body;

[0017] The control panel is electrically connected to the electrodes on the lower outer wall of the furnace body.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. This melting device for titanium-nickel alloy production uses a limiting assembly to rotate a threaded rod in the opposite direction to pull the limiting block out of the first limiting block groove and back into the second limiting block groove, thereby releasing the locking of the movable limiting rod. Then, the movable limiting rod is flipped and pulled to disengage from the movable limiting rod slide groove, thus releasing the fixing of the sealing cover. Finally, the sealing cover is removed from the furnace body. This method of disassembling the sealing cover is simple and quick, effectively reducing the workload of the workers while improving the disassembly efficiency of the sealing cover. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the external structure of the sealing cap of this utility model;

[0023] Figure 3 This is a schematic diagram of the external structure of the movable limiting rod of this utility model;

[0024] Figure 4 This utility model Figure 2 A structural schematic diagram of the enlarged view at point A in the middle.

[0025] Reference numerals in the attached drawings: 1. Furnace body; 2. Sealing cover; 3. Gas inlet pipe; 4. Rotating threaded rod; 5. Movable limit rod; 6. Protruding plate; 7. Fixed seat; 8. Fixed rod; 9. Fixed rod groove; 10. Movable limit rod groove; 11. Crucible; 12. First limit block groove; 13. Second limit block groove; 14. Limit block; 15. Control panel. Detailed Implementation

[0026] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0027] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0029] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0030] Please see Figure 1-4 This utility model provides a technical solution: a melting device for titanium-nickel alloy production, comprising a furnace body 1, a sealing cover 2, and a crucible 11;

[0031] Three limit components are provided on the furnace body 1;

[0032] The limiting assembly includes a movable limiting rod 5, a fixed base 7, and two protruding plates 6. Both protruding plates 6 are fixedly connected to the outer wall of the fixed base 7, which is fixedly installed on the upper outer wall of the furnace body 1. The lower outer wall of the sealing cover 2 is slidably connected to the inner upper part of the furnace body 1. The movable limiting rod 5 is L-shaped. The outer walls of both protruding plates 6 are provided with fixed rod grooves 9, which are inclined. The outer walls of the lower fixed rods of the two movable limiting rods 5 are slidably connected to the corresponding grooves on the lower ends of the protruding plates 6. The outer wall of the sealing ring at the lower end of the sealing cover 2 contacts the inner upper wall of the furnace body 1. A fixed rod 8 is fixedly installed on the lower outer wall of the movable limiting rod 5, and the outer walls of the two fixed rods 8 are slidably connected to the inner parts of the corresponding fixed rod grooves 9. Three movable limiting rod grooves are provided on the upper surface of the sealing cover 2. The groove 10 has a first limiting block groove 12 inside each of the three movable limiting rod grooves 10. The upper outer wall of the movable limiting rod 5 is slidably connected to the interior of the corresponding movable limiting rod groove 10. The lower surface of the upper end of the movable limiting rod 5 has a second limiting block groove 13. The interior of the second limiting block groove 13 is slidably connected to a limiting block 14. The end of the limiting block 14 near the first limiting block groove 12 extends slidably into the interior of the movable limiting rod groove 10 and contacts the inner wall of the corresponding first limiting block groove 12. The upper outer wall of the movable limiting rod 5 is threadedly connected to a rotating threaded rod 4. The end of the rotating threaded rod 4 near the limiting block 14 extends threadedly into the interior of the second limiting block groove 13 and is rotatably connected to the upper surface of the limiting block 14. All three limiting components are installed on the upper outer wall of the furnace body 1.

[0033] Among them, a gas inlet pipe 3 is fixedly installed on the upper surface of the sealing cover 2. The interior of the gas inlet pipe 3 is connected to the interior of the furnace body 1. The outer wall of the crucible 11 is slidably connected to the interior of the furnace body 1. A control panel 15 is fixedly installed on the upper outer wall of the furnace body 1. The control panel 15 is electrically connected to the electrodes on the lower outer wall of the furnace body 1.

[0034] Furthermore, when using this device, specifically the melting device for titanium-nickel alloy production, firstly, the crucible 11 is placed inside the furnace body 1, then the titanium-nickel alloy raw material is placed into the crucible 11. Next, the sealing cover 2 is slid downwards along the upper interior of the furnace body 1, so that the sealing ring at the lower end of the sealing cover 2 is in close contact with the inner wall of the upper end of the furnace body 1, achieving a preliminary seal. At this time, the movable limiting rod 5 is flipped, and the movable limiting rod 5, through the lower fixed rod and the groove on the protruding plate 6, allows the upper end of the movable limiting rod 5 to enter the interior of the movable limiting rod slide groove 10. Then, the operator rotates the threaded rod 4, causing the limiting block 14 to slide in the second limiting block groove 13, pushing the limiting block 14 out of the second limiting block groove 13, so that one end of it near the first limiting block groove 12 slides and extends into the interior of the movable limiting rod slide groove 10, further pressing the sealing cover 2 onto the furnace body 1, achieving a seal between the sealing cover 2 and the furnace body 1. After the furnace body 1 is tightly fixed, protective gas is introduced into the furnace body 1 through the gas inlet pipe 3 to prevent the titanium-nickel alloy raw material from being oxidized during the melting process. Then, the operator sets the working parameters of the furnace body 1 through the control panel 15. The control panel 15 controls the electrodes on the lower outer wall of the furnace body 1 to work, so that the furnace body 1 is heated and melted. After the titanium-nickel alloy raw material is melted, the sealing cover 2 needs to be removed. First, rotate the threaded rod 4 in the opposite direction to pull the limiting block 14 out of the first limiting block groove 12 and back into the second limiting block groove 13 to release the lock on the movable limiting rod 5. Then, flip and pull the movable limiting rod 5 to disengage it from the movable limiting rod slide groove 10 and release the fixation on the sealing cover 2. Finally, remove the sealing cover 2 from the furnace body 1. After the crucible 11 cools down, the molten titanium-nickel alloy is taken out.

[0035] By rotating the threaded rod 4 in the limiting assembly in the opposite direction, the limiting block 14 is pulled out from the first limiting block groove 12 and returned to the second limiting block groove 13, thus releasing the lock on the movable limiting rod 5. Then, the movable limiting rod 5 is flipped and pulled to disengage from the movable limiting rod slide groove 10, thereby releasing the fixation on the sealing cover 2. Finally, the sealing cover 2 is removed from the furnace body 1. This method of disassembling the sealing cover 2 is simple and quick, effectively reducing the workload of the staff while improving the disassembly efficiency of the sealing cover 2.

[0036] Structural Description: Furnace Body 1: As the main body of the entire melting device, it is used to accommodate the crucible 11 and the titanium-nickel alloy raw material to be melted. Three limiting components, control panel 15 and fixing base 7 are fixedly installed on its upper outer wall. Electrodes are provided on the lower outer wall. The electrodes are electrically connected to the control panel 15. The operation of the electrodes is controlled by the control panel 15, thereby realizing the regulation of the internal temperature of the furnace body 1 and providing a suitable temperature environment for melting the titanium-nickel alloy.

[0037] Sealing cover 2: Used in conjunction with furnace body 1, the lower outer wall is slidably connected to the upper inner wall of furnace body 1, and the outer wall of the lower sealing ring is in contact with the upper inner wall of furnace body 1, which can effectively seal furnace body 1 and prevent heat loss and external impurities from entering the furnace body 1 during the melting process. A gas inlet pipe 3 is fixedly installed on the upper surface of sealing cover 2, through which a specific gas, such as a protective gas, can be introduced into the furnace body 1 to meet the gas environment requirements during the melting process of titanium-nickel alloy. In addition, three movable limit rod grooves 10 are also provided on the upper surface of sealing cover 2 for the sliding of movable limit rods 5.

[0038] Gas inlet pipe 3: It is fixedly installed on the upper surface of the sealing cover 2. Its interior is connected to the interior of the furnace body 1. It is a channel for introducing gas into the interior of the furnace body 1. Different types and flow rates of gas can be introduced according to the production process requirements.

[0039] Rotating threaded rod 4: It is threadedly connected to the upper outer wall of the movable limiting rod 5. The end of the rotating threaded rod 4 near the limiting block 14 extends into the interior of the second limiting block groove 13 and is rotatably connected to the upper surface of the limiting block 14. By rotating the rotating threaded rod 4, the limiting block 14 can be pushed to slide in the second limiting block groove 13, thereby locking or unlocking the position of the movable limiting rod 5.

[0040] Movable limiting rod 5: The movable limiting rod 5 is "L" shaped and is a key component of the limiting assembly. The outer walls of both ends of the lower fixed rod are slidably connected to the grooves at the lower ends of the corresponding convex plate 6. A fixed rod 8 is fixedly installed on the lower outer wall. The outer walls of both ends of the fixed rod 8 are slidably connected to the interior of the corresponding fixed rod slide groove 9, and the upper outer wall is slidably connected to the interior of the corresponding movable limiting rod slide groove 10. By cooperating in the fixed rod slide groove 9 and the movable limiting rod slide groove 10, the limiting and fixing functions of the sealing cover 2 are realized.

[0041] Convex plate 6: Both convex plates 6 are fixedly connected to the outer wall of the fixed base 7. The outer wall of the plate is provided with a fixed rod groove 9. Both fixed rod grooves 9 are inclined to provide a sliding track for the fixed rod 8 at the lower end of the movable limiting rod 5. The position change of the movable limiting rod 5 during the sliding process is realized through the inclined fixed rod groove 9, thereby achieving different degrees of fixation of the sealing cover 2.

[0042] Fixed seat 7: Fixedly installed on the upper outer wall of the furnace body 1, used to fix the convex plate 6, thereby providing support and guide structure for the sliding of the movable limit rod 5;

[0043] Fixed rod 8: It is fixedly installed on the lower outer wall of the movable limiting rod 5. The outer walls at both ends are slidably connected to the interior of the corresponding fixed rod groove 9. During the sliding process of the movable limiting rod 5, it moves along the fixed rod groove 9 to realize the change of position of the movable limiting rod 5.

[0044] Crucible 11: Its outer wall is slidably connected to the inside of the furnace body 1, and it is used to hold titanium-nickel alloy raw materials, so that the titanium-nickel alloy raw materials can be melted in the high temperature environment inside the furnace body 1.

[0045] Limiting block 14: It is slidably connected in the second limiting block groove 13, and one end near the first limiting block groove 12 extends slidably into the interior of the movable limiting rod groove 10 and contacts the inner wall of the corresponding first limiting block groove 12. By cooperating with the first limiting block groove 12, it locks the position of the movable limiting rod 5, thereby fixing the sealing cover 2.

[0046] Control panel 15: Fixedly installed on the upper outer wall of furnace body 1, electrically connected to the electrodes on the lower outer wall of furnace body 1. Operators can set the working parameters of furnace body 1, such as temperature and heating time, through control panel 15, and control the working status of the electrodes, thereby accurately controlling the temperature inside furnace body 1 to meet the requirements of titanium-nickel alloy melting process.

[0047] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A melting device for titanium-nickel alloy production, comprising a furnace body (1), a sealing cover (2) and a crucible (11), characterized in that: The furnace body (1) is provided with three limiting components; The limiting assembly includes a movable limiting rod (5), a fixed seat (7) and two protruding plates (6). The two protruding plates (6) are fixedly connected to the outer wall of the fixed seat (7). The fixed seat (7) is fixedly installed on the upper outer wall of the furnace body (1). The lower outer wall of the sealing cover (2) is slidably connected to the upper interior of the furnace body (1). The outer walls of the two protruding plates (6) are provided with fixed rod grooves (9). The lower outer wall of the movable limiting rod (5) is fixedly installed with a fixed rod (8). Among them, the upper surface of the sealing cover (2) is provided with three movable limit rod grooves (10), and the interior of each of the three movable limit rod grooves (10) is provided with a first limit block groove (12). The lower surface of the upper end of the movable limit rod (5) is provided with a second limit block groove (13). The interior of the second limit block groove (13) is slidably connected with a limit block (14). The upper outer wall of the movable limit rod (5) is threaded with a rotating threaded rod (4). All three limit components are installed on the upper outer wall of the furnace body (1).

2. The melting apparatus for producing titanium-nickel alloy according to claim 1, characterized in that: The movable limiting rod (5) is "L" shaped, and the two fixed rod grooves (9) are inclined. The outer walls of the two ends of the lower fixed rod of the two movable limiting rods (5) are slidably connected to the groove of the lower end of the corresponding convex plate (6). Among them, the outer wall of the sealing ring at the lower end of the sealing cover (2) is in contact with the inner wall at the upper end of the furnace body (1).

3. The melting apparatus for producing titanium-nickel alloy according to claim 1, characterized in that: The outer walls of both ends of the fixed rod (8) are slidably connected to the interior of the corresponding fixed rod groove (9); The upper outer wall of the movable limit rod (5) is slidably connected to the inner side of the corresponding movable limit rod groove (10).

4. The melting apparatus for producing titanium-nickel alloy according to claim 1, characterized in that: The end of the limiting block (14) near the first limiting block groove (12) slides into the interior of the movable limiting rod groove (10) and contacts the inner wall of the corresponding first limiting block groove (12); Among them, the end of the rotating threaded rod (4) near the limiting block (14) extends into the interior of the second limiting block groove (13) and is rotatably connected to the upper surface of the limiting block (14).

5. The melting apparatus for producing titanium-nickel alloy according to claim 1, characterized in that: A gas inlet pipe (3) is fixedly installed on the upper surface of the sealing cover (2), and the interior of the gas inlet pipe (3) is connected to the interior of the furnace body (1); The outer wall of the crucible (11) is slidably connected to the interior of the furnace body (1).

6. The melting apparatus for producing titanium-nickel alloy according to claim 1, characterized in that: A control panel (15) is fixedly installed on the upper outer wall of the furnace body (1). The control panel (15) is electrically connected to the electrodes on the lower outer wall of the furnace body (1).