A hot cleaning device for an aluminum and aluminum alloy melting furnace

Abstract

The utility model relates to the technical field of furnace slag cleaning equipment, concretely relates to a hot furnace cleaning device for aluminium and aluminium alloy smelting furnace, one end of the I -beam rail is arranged into the shovel sword shape for cleaning furnace slag, the other end of the I -beam rail is arranged on the upper surface of the bottom plate, and the longer flange of the I -beam rail is attached with the bottom plate, the cleaning part and the bottom plate are reinforced through two the fixed plate, two the fixed plate is arranged on the both sides of the cleaning part, one end of two the fixed plate is connected on the cleaning part, and two the fixed plate end is connected, the other end of two the fixed plate is connected on the upper surface of the bottom plate, and the triangular structure is formed between two the fixed plate and the bottom plate, the lower surface of the bottom plate is equipped with two the fork library. The device can carry out cleaning operation when the smelting furnace hearth temperature has not fallen down, effectively shortens the furnace slag cleaning time, and guarantees the coherence of overall production.

Description

Technical Field

[0001] This utility model relates to the technical field of slag cleaning equipment, specifically to a hot cleaning furnace device for aluminum and aluminum alloy melting furnaces. Background Technology

[0002] In the production process of aluminum and aluminum alloys, the melting and casting stage is one of the key steps. During the purification of the molten aluminum, a certain amount of oxide slag is inevitably generated on the surface of the molten aluminum due to contact with air. After each heat, the slag often adheres to the molten pool of the furnace. According to the traditional production operation method, the furnace body needs to be completely cooled down before manual cleaning. However, this method of manual cleaning after cooling has many drawbacks. On the one hand, cooling the furnace body takes a lot of time, which will interrupt the entire production process, seriously affecting the production progress and leading to a significant reduction in production efficiency. On the other hand, after the furnace body cools down, a layer of slag that is difficult to clean will form on the inner side of the furnace wall. This slag not only occupies the furnace space, affecting the capacity of subsequent molten aluminum, but may also affect the quality of the aluminum and aluminum alloy products produced later. Utility Model Content

[0003] In view of the problems of difficulty in removing slag after the furnace body cools down in the above-mentioned prior art, this utility model provides a hot cleaning furnace device for aluminum and aluminum alloy melting furnaces.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows:

[0005] A hot cleaning furnace device for aluminum and aluminum alloy melting furnaces includes a base plate, a cleaning section, a fixing plate, and fork holders. The cleaning section is an I-shaped steel rail, one end of which is configured as a shovel for cleaning slag, and the other end of which is located on the upper surface of the base plate, with the longer flange of the I-shaped steel rail fitting against the base plate. The cleaning section is reinforced to the base plate by two fixing plates, which are located on both sides of the cleaning section. One end of each fixing plate is connected to the cleaning section, and the ends of the two fixing plates are connected together. The other end of each fixing plate is connected to the upper surface of the base plate, forming a triangular structure between the two fixing plates and the base plate. Two fork holders are provided on the lower surface of the base plate. The fork holders are square tubes, and the two fork holders are parallel to each other, with the length direction of the square tubes of the two fork holders parallel to the cleaning section.

[0006] Furthermore, the blade at the shovel-shaped end of the cleaning part has an inclination angle of 30-60°.

[0007] Furthermore, the longer flange of the I-shaped rail is fixedly connected to the base plate by bolts.

[0008] Furthermore, the fixing plate and the cleaning part, as well as the fixing plate and the base plate, are connected by welding, and the weld length is not less than 2 / 3 of the side length of the fixing plate.

[0009] Furthermore, the inner wall of the forklift compartment is provided with a wear-resistant lining plate.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] This utility model provides a hot cleaning furnace device for aluminum and aluminum alloy melting furnaces. The cleaning section adopts I-shaped steel rails, which are characterized by high temperature resistance, high strength, and strong deformation resistance. This allows for immediate cleaning of slag inside the furnace after smelting, preventing slag from solidifying on the furnace wall after cooling and becoming difficult to clean. Furthermore, the I-shaped steel rails are less prone to breakage or damage during slag cleaning and are less prone to deformation, ensuring long-term stable cleaning operations in high-temperature furnace environments, improving production efficiency and reducing maintenance costs. Two fixing plates reinforce the cleaning section and the base plate, forming a triangular structure, enhancing the overall stability and reliability of the device and ensuring it can withstand significant forces during cleaning. The lower surface of the base plate is equipped with parallel square tube forks parallel to the cleaning section, facilitating use with forklifts. This device can perform cleaning before the furnace temperature drops, effectively shortening slag cleaning time, ensuring the continuity of overall production, significantly improving production efficiency, and reducing energy consumption and labor costs associated with furnace shutdown for cooling and manual cleaning, thus achieving cost reduction and efficiency improvement. Attached Figure Description

[0012] The embodiments of this utility model will be further described below with reference to the accompanying drawings, wherein:

[0013] Figure 1 A front view of an embodiment of a hot cleaning furnace apparatus for aluminum and aluminum alloy melting furnaces is shown;

[0014] Figure 2 A side view of an embodiment of a hot cleaning furnace apparatus for aluminum and aluminum alloy melting furnaces is shown;

[0015] Figure 3 A top view of an embodiment of a hot cleaning furnace apparatus for aluminum and aluminum alloy melting furnaces is shown;

[0016] Attached diagram labels: 1-base plate, 2-cleaning section, 3-fixing plate, 4-forklift. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the scope of the present utility model.

[0018] Reference Appendix Figure 1-3 A hot cleaning device for aluminum and aluminum alloy melting furnaces includes a base plate 1, a cleaning section 2, a fixing plate 3, and fork chambers 4. The cleaning section 2 is an I-shaped steel rail, one end of which is configured as a shovel for cleaning slag, and the other end of which is located on the upper surface of the base plate 1, with the longer flange of the I-shaped steel rail fitting against the base plate 1. The cleaning section 2 is reinforced with the base plate 1 by two fixing plates 3, which are located on both sides of the cleaning section 2. One end of the two fixing plates 3 is connected to the cleaning section 2, and the ends of the two fixing plates 3 are connected together. The other end of the two fixing plates 3 is connected to the upper surface of the base plate 1, forming a triangular structure between the two fixing plates 3 and the base plate 1. Two fork chambers 4 are provided on the lower surface of the base plate 1. The fork chambers 4 are square tubes, and the two fork chambers 4 are parallel to each other, with the length direction of the square tubes of the two fork chambers 4 parallel to the cleaning section 2.

[0019] Furthermore, the blade at the shovel-shaped end of the cleaning section 2 has an inclination angle of 30-60°.

[0020] Furthermore, the longer flange of the I-shaped rail is fixedly connected to the base plate 1 by bolts.

[0021] Furthermore, the fixing plate 3 and the cleaning part 2, as well as the fixing plate 3 and the base plate 1, are connected by welding, and the weld length is not less than 2 / 3 of the side length of the fixing plate.

[0022] Furthermore, the inner wall of the forklift compartment 4 is provided with wear-resistant lining plates.

[0023] When using, as shown in the attached document Figure 1-3 The hot cleaning furnace assembly device is used to clean the slag in the furnace before the furnace temperature has completely dropped after each batch of aluminum and aluminum alloy production is completed. The forklift teeth are inserted into the fork magazine 4 to lift the hot cleaning furnace device, and the shovel-shaped part of the device is used to clean the slag in the furnace.

[0024] This utility model provides a hot cleaning furnace device for aluminum and aluminum alloy melting furnaces. The cleaning section adopts I-shaped steel rails, which are characterized by high temperature resistance, high strength, and strong deformation resistance. This allows for immediate cleaning of slag inside the furnace after smelting, preventing slag from solidifying on the furnace wall after cooling and becoming difficult to clean. Furthermore, the I-shaped steel rails are less prone to breakage or damage during slag cleaning and are less prone to deformation, ensuring long-term stable cleaning operations in high-temperature furnace environments, improving production efficiency and reducing maintenance costs. Two fixing plates reinforce the cleaning section and the base plate, forming a triangular structure, enhancing the overall stability and reliability of the device and ensuring it can withstand significant forces during cleaning. The lower surface of the base plate is equipped with parallel square tube forks parallel to the cleaning section, facilitating use with forklifts. This device can perform cleaning before the furnace temperature drops, effectively shortening slag cleaning time, ensuring the continuity of overall production, significantly improving production efficiency, and reducing energy consumption and labor costs associated with furnace shutdown for cooling and manual cleaning, thus achieving cost reduction and efficiency improvement.

[0025] The foregoing description describes some exemplary embodiments of this utility model. It is understood that the above embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model. The features in these embodiments can be recombine in a suitable manner, and the resulting solutions are still within the scope of protection claimed by this utility model. Based on the above embodiments, all other embodiments obtained by those skilled in the art without inventive effort, that is, all modifications, equivalent substitutions, and improvements made within the spirit and principles of this application, fall within the scope of protection claimed by this utility model.

Claims

1. A hot cleaning furnace apparatus for aluminum and aluminum alloy melting furnaces, characterized in that, The system includes a base plate (1), a cleaning section (2), fixing plates (3), and a forklift (4). The cleaning section (2) is an I-shaped steel rail, one end of which is shaped like a shovel for cleaning slag, and the other end of which is located on the upper surface of the base plate (1), with the longer flange of the I-shaped steel rail fitting against the base plate (1). The cleaning section (2) and the base plate (1) are reinforced by two fixing plates (3), which are located on both sides of the cleaning section (2). One end of the fixing plate (3) is connected to the cleaning part (2), and the ends of the two fixing plates (3) are connected. The other end of the two fixing plates (3) is connected to the upper surface of the base plate (1). The two fixing plates (3) and the base plate (1) form a triangular structure. The lower surface of the base plate (1) is provided with two fork holders (4). The fork holders (4) are square tubes. The two fork holders (4) are parallel to each other, and the length direction of the square tubes of the two fork holders (4) is parallel to the cleaning part (2).

2. The hot cleaning furnace apparatus for aluminum and aluminum alloy melting furnaces according to claim 1, characterized in that, The blade of the cleaning part (2) has a blade angle of 30-60° at the shovel-shaped end.

3. The hot cleaning furnace apparatus for aluminum and aluminum alloy melting furnaces according to claim 1, characterized in that, The longer flange of the I-shaped rail is fixedly connected to the base plate (1) by bolts.

4. The hot cleaning furnace apparatus for aluminum and aluminum alloy melting furnaces according to claim 1, characterized in that, The fixing plate (3) and the cleaning part (2) are connected by welding, and the fixing plate (3) and the base plate (1) are connected by welding. The length of the weld is not less than 2 / 3 of the side length of the fixing plate.

5. A hot cleaning furnace apparatus for aluminum and aluminum alloy melting furnaces according to claim 1, characterized in that, The inner wall of the forklift compartment (4) is provided with wear-resistant lining plates.

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