Heating furnace cooling water cooling spray structure

Abstract

The utility model discloses a kind of heating furnace cooling water cooling spray structure, it includes: cooling tower, the upper surface of the cooling tower is provided with collection groove, the rear surface of the cooling tower is provided with flow guide groove, the upper surface of the cooling tower four corners is fixedly connected with support column, the upper surface of the support column is fixedly connected with baffle, the lower surface of the baffle is fixedly connected with water guide plate The side wall of the flow guide groove is provided with serpentine square tube, and both ends of serpentine square tube are fixedly connected with cooling tower, the side wall of the serpentine square tube is in contact with sealing block, the side wall four corners of the sealing block are fixedly connected with positioning bolt. Through the collection groove of the upper surface of cooling tower, the water droplet formed by these water vapor condensation can be effectively collected. After collection, water enters serpentine square tube and subsequent cooling process, realizes the recycling of water resources, reduces the waste of water resources, for some water resources relatively deficient area or the scene that water resource cost control requirement is higher.

Description

Technical Field

[0001] This utility model relates to the field of cooling spray technology, and in particular to a cooling water spray structure for a heating furnace. Background Technology

[0002] In many industrial sectors, such as steel, chemical, and building materials, heating furnaces are commonly used equipment. For example, in the production of hot-rolled steel profiles, steel billets are heated to over 1300 degrees Celsius in the heating furnace. The heating furnace generates a large amount of heat during operation. To ensure its normal operation and service life, key components of the heating furnace, such as the furnace door and the walking beam inside the furnace, need to be cooled and protected. Cooling water pipes are usually installed in these components to circulate cooling water. The high-temperature water after cooling needs to be cooled down through effective cooling methods so that it can be recycled. Cooling spray structure is one of the key technologies to achieve this goal.

[0003] Taking a large heating furnace in a steel plant as an example, its cooling system consumes thousands of cubic meters of cooling water daily. During the spray cooling process, a large amount of cooling water vaporizes into water vapor and is discharged through the air outlet. This discharged water vapor cannot be recovered and reused, forcing enterprises to continuously replenish fresh water resources, which not only increases their dependence on local water resources but also increases water acquisition costs. Utility Model Content

[0004] The purpose of this invention is to provide a cooling water spray structure for a heating furnace. Through a collection trough on the upper surface of the cooling tower, water droplets formed by condensation of water vapor can be effectively collected. The collected water then flows through a guide channel into subsequent cooling processes such as a serpentine square tube, achieving water resource recycling and reducing waste. This function is particularly important for areas with relatively scarce water resources or scenarios with high requirements for water cost control. It not only reduces water expenses but also reduces related costs for treating and replenishing water, such as the cost of chemicals for water purification, thereby lowering the overall operating cost of the cooling system.

[0005] To achieve the above objectives, a cooling water spray structure for a heating furnace is provided, comprising: a cooling tower, a collection trough on the upper surface of the cooling tower, a guide trough on the rear surface of the cooling tower, support columns fixedly connected to the four corners of the upper surface of the cooling tower, baffles fixedly connected to the upper surfaces of the support columns, and water guide plates fixedly connected to the lower surfaces of the baffles; a serpentine square tube is provided on the side wall of the guide trough, and both ends of the serpentine square tube are fixedly connected to the cooling tower; a sealing block is fixedly connected to the serpentine square tube by positioning bolts. The collection trough and the guide trough cooperate to collect water, the serpentine square tube provides cooling, and the sealing block prevents leakage, ensuring a stable and efficient cooling system.

[0006] According to the aforementioned cooling water spray structure for a heating furnace, the interior of the collecting tank and the interior of the guiding tank are connected, and the interior of the guiding tank and the interior of the serpentine square tube are connected. The connection between the collecting tank, the guiding tank, and the serpentine square tube ensures smooth water flow and improves the continuity of the cooling process.

[0007] According to the aforementioned cooling water spray structure for a heating furnace, the serpentine square tube extends into the interior of the cooling tower, and the interior of the serpentine square tube communicates with the side wall of the sealing block. The serpentine square tube penetrates deep into the tower and communicates with the sealing block, enhancing the cooling effect and ensuring good system sealing.

[0008] According to the aforementioned cooling water spray structure for a heating furnace, the water guide plate and the collection tank are positioned correspondingly, and the cross-section of the serpentine square tube is G-shaped. The water guide plate precisely guides water into the collection tank, and the G-shaped serpentine square tube increases the contact area and improves cooling efficiency.

[0009] According to the aforementioned cooling water spray structure for a heating furnace, an air outlet is fixed on the upper surface of the cooling tower and is located below a baffle. An exhaust fan is installed inside the air outlet, and a water baffle is fixedly connected to the inner wall of the cooling tower, located between the two ends of a serpentine square tube. The air outlet and exhaust fan promote air circulation, the water baffle prevents water splashing, and optimizes the cooling environment and effect.

[0010] According to the aforementioned cooling water spray structure for a heating furnace, second water inlet pipes are fixedly connected to both the left and right sides of the outer surface of the cooling tower. Several first water inlet pipes are fixedly connected to the lower surface of the second water inlet pipes, and the first water inlet pipes are located inside the cooling tower. Several nozzles are fixedly connected to the outer surface of each first water inlet pipe. The second water inlet pipes, first water inlet pipes, and nozzles work together to spray water evenly, increasing the contact area between water and air and improving cooling performance.

[0011] According to the aforementioned cooling water spray structure for a heating furnace, several fixed columns are fixedly connected to the inner wall of the cooling tower. Each fixed column has packing material fixedly connected to its outer surface. The packing material is located below the first inlet pipe. A sinking block and four supporting legs are fixedly connected to the lower surface of the cooling tower. The interior of the cooling tower is connected to the interior of the sinking block. A controller and an outlet pipe are fixedly connected to the front surface of the cooling tower. Filter modules are fixedly connected to both the left and right sides of the outer surface of the cooling tower. The interior of the cooling tower is connected to the interior of the filter modules. The packing material increases the cooling area, the sinking block collects water, and the filter modules purify the water, ensuring stable system operation and water quality.

[0012] The above-mentioned solution has the following beneficial effects:

[0013] This invention incorporates a guide channel, support columns, baffles, water guide plates, a serpentine square tube, sealing blocks, and positioning bolts. Through a collection trough on the upper surface of the cooling tower, it effectively collects water droplets formed by condensation. The collected water then flows through the guide channel into the serpentine square tube and other subsequent cooling processes, achieving water resource recycling and reducing waste. This function is particularly important in water-scarce regions or scenarios with high requirements for water cost control. It not only reduces water expenses but also lowers related costs for treating and replenishing water, such as the cost of water purification chemicals, thereby reducing the overall operating cost of the cooling system.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a perspective view of a cooling water spray structure for a heating furnace according to the present invention;

[0017] Figure 2 This is a front view of a cooling water spray structure for a heating furnace according to the present invention;

[0018] Figure 3 This is a cross-sectional perspective view of a cooling water spray structure for a heating furnace according to this utility model;

[0019] Figure 4 For utility model Figure 3 Enlarged view of the structure at point A in the middle.

[0020] Legend:

[0021] 1. Cooling tower; 2. Air outlet; 3. Exhaust fan; 4. Baffle; 5. Support column; 6. Water guide plate; 7. Water baffle; 8. First water inlet pipe; 9. Spray nozzle; 10. Fixed column; 11. Packing material; 12. Support leg; 13. Controller; 14. Water outlet pipe; 15. Sink block; 16. Filter module; 17. Collection tank; 18. Flow guide channel; 19. Serpentine square tube; 20. Sealing block; 21. Positioning bolt; 22. Second water inlet pipe. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Reference Figure 1-4 This utility model discloses a cooling water spray structure for a heating furnace, comprising: a cooling tower 1, with a collection trough 17 on its upper surface for collecting water falling from above to provide a water source for subsequent cooling processes; a guide channel 18 on the rear surface of the cooling tower 1 for receiving water from the collection trough 17 and guiding it to a serpentine square tube 19 to achieve directional water flow; and support columns 5 fixedly connected to the four corners of the upper surface of the cooling tower 1, providing stable support for the upper baffle 4 to ensure structural stability. The baffle 4 is fixedly connected to the upper surface of the support columns 5, serving as... The baffle 4 serves to prevent external debris from falling into the cooling tower and provides an installation base for the water guide plate 6. The water guide plate 6 is fixedly connected to the lower surface of the baffle 4. The water guide plate 6 accurately guides the falling water to the collection tank 17, improving the water collection efficiency. The side wall of the guide tank 18 is provided with a serpentine square tube 19, and both ends of the serpentine square tube 19 are fixedly connected to the cooling tower 1. The serpentine square tube 19 increases the water flow path and time through its unique shape, enhancing the cooling effect. The serpentine square tube 19 is fixedly connected to a sealing block 20 by positioning bolts 21. The positioning bolts 21 firmly fix the sealing block 20 to the serpentine square tube 19 to ensure the sealing effect.

[0024] The interior of the collection tank 17 is connected to the interior of the guide tank 18, allowing water in the collection tank 17 to flow smoothly into the guide tank 18, achieving smooth water flow. The interior of the guide tank 18 is connected to the interior of the serpentine square tube 19, and the guide tank 18 delivers water to the serpentine square tube 19, providing the necessary water for the cooling process within the serpentine square tube 19. The serpentine square tube 19 extends into the interior of the cooling tower 1, facilitating water cooling within the cooling tower environment. The interior of the serpentine square tube 19 is connected to the side wall of the sealing block 20, ensuring that the sealing block 20 can effectively control the flow direction and sealing of water within the serpentine square tube 19. The position of the water guide plate 6 corresponds to the position of the collection tank 17, allowing the water guided by the water guide plate 6 to accurately fall into the collection tank 17. The cross-section of the serpentine square tube 19 is G-shaped, and this special shape further increases the contact area between water and air, improving cooling efficiency. An air outlet 2 is fixed on the upper surface of the cooling tower 1, and the air outlet 2 is located below the baffle 4. The air outlet 2 discharges hot air from the cooling tower, promoting air circulation. An exhaust fan 3 is installed inside the air outlet 2 to accelerate airflow, enhance heat exchange, and improve cooling capacity. A baffle plate 7 is fixedly connected to the inner wall of the cooling tower 1, and the baffle plate 7 is located between the two ends of the serpentine square tube 19. The baffle plate 7 prevents water from splashing out of the serpentine square tube 19 and ensures that the water flows within a specified path. Second water inlet pipes 22 are fixedly connected to both the left and right sides of the outer surface of the cooling tower 1. The second water inlet pipes 22 replenish the cooling system with new water and maintain the normal operation of the system. Several first water inlet pipes 8 are fixedly connected to the lower surface of the second water inlet pipes 22, and the first water inlet pipes 8 are located inside the cooling tower 1. The first water inlet pipes 8 disperse and deliver the water from the second water inlet pipes 22 to each nozzle 9. Several nozzles 9 are fixedly connected to the outer surface of each first water inlet pipe 8. The nozzles 9 spray water in a dispersed form, increasing the contact area between water and air and improving the cooling effect.

[0025] The inner wall of the cooling tower 1 is fixedly connected with several fixed columns 10. Each fixed column 10 has a packing material 11 fixedly connected to its outer surface. The fixed columns 10 provide fixed support for the packing material 11, ensuring its stable position. There are several packing materials 11 located below the first water inlet pipe 8. The packing material 11 further increases the contact area between water and air, prolongs the water residence time, and improves cooling efficiency. The lower surface of the cooling tower 1 is fixedly connected with a sinker block 15 and four support legs 12. The support legs 12 support the weight of the entire cooling tower, ensuring its stability. The sinker block 15... 5 is used to collect the cooled water. The interior of the cooling tower 1 is connected to the interior of the sinking block 15, so that the cooled water can flow smoothly into the sinking block 15 for collection. The front surface of the cooling tower 1 is fixedly connected to the controller 13 and the water outlet pipe 14. The controller 13 is used to control the operating parameters of the cooling system. The water outlet pipe 14 discharges the cooled water from the cooling tower. The left and right sides of the outer surface of the cooling tower 1 are fixedly connected to the filter modules 16. The interior of the cooling tower 1 is connected to the interior of the filter modules 16. The filter modules 16 filter the impurities in the water to ensure the quality of the water and prevent the impurities from damaging the system.

[0026] Working principle: First, turn on the exhaust fan 3, which is located inside the air outlet 2. The air outlet 2 is on the upper surface of the cooling tower 1 and below the baffle 4. After the exhaust fan 3 starts, it will accelerate the airflow and promote the air circulation inside the cooling tower 1, causing hot air to be discharged from the air outlet 2. New water is then added to the cooling system through the second water inlet pipe 22, which is located on the left and right sides of the outer surface of the cooling tower 1. The added water will be dispersed through the first water inlet pipe 8 connected to it. The first water inlet pipe 8 is located inside the cooling tower 1 and is connected to the second water inlet pipe 22. The first water inlet pipe 8 has several nozzles 9 on its outer surface that disperse and spray water onto the packing material 11 below. The packing material 11 is fixed to the outer surface of the fixed column 10, which is connected to the inner wall of the cooling tower 1. The water on the packing material 11 increases the contact area and residence time with the air, thus initially lowering the water temperature. Water falling from the outside is guided by the water guide plate 6 on the lower surface of the baffle 4 to the collection tank 17. The collection tank 17 is on the upper surface of the cooling tower 1, and the water in the collection tank 17 flows into the guide channel 18 connected to it. The guide channel 18 is on the rear surface of the cooling tower 1. On the surface, the guide channel 18 directs water to the serpentine square tube 19, whose two ends are fixedly connected to the cooling tower 1. Its cross-section is G-shaped, increasing the water flow path and contact area with air, further enhancing the cooling effect. The sealing block 20 is fixed to the side wall of the serpentine square tube 19 by positioning bolts 21 to prevent water leakage. A baffle plate 7 is located between the two ends of the serpentine square tube 19, fixed to the inner wall of the cooling tower 1, preventing water from splashing out of the serpentine square tube 19 and ensuring that the water flows within the designated path. The cooled water flows into the sinking block 15. 15 is connected to the interior of cooling tower 1 and located on the lower surface of cooling tower 1. Support leg 12 supports the entire cooling tower 1 to ensure its stability. The operating parameters of the cooling system, such as the wind speed of exhaust fan 3, can be controlled by controller 13. The cooled water is discharged from cooling tower 1 through water outlet pipe 14, which is fixed to the front surface of cooling tower 1. Filter module 16 is located on the left and right sides of the outer surface of cooling tower 1 and is connected to the interior of cooling tower 1. It filters the water in the system, removes impurities, ensures water quality, and prevents impurities from damaging the system.

[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A cooling water spray structure for a heating furnace, comprising: A cooling tower (1) is characterized in that: a collection trough (17) is provided on the upper surface of the cooling tower (1), a guide trough (18) is provided on the rear surface of the cooling tower (1), a support column (5) is fixedly connected to each of the four corners of the upper surface of the cooling tower (1), a baffle (4) is fixedly connected to the upper surface of the support column (5), a water guide plate (6) is fixedly connected to the lower surface of the baffle (4), a serpentine square tube (19) is provided on the side wall of the guide trough (18), and both ends of the serpentine square tube (19) are fixedly connected to the cooling tower (1), and a sealing block (20) is fixedly connected to the serpentine square tube (19) by a positioning bolt (21).

2. The cooling water spray structure for a heating furnace according to claim 1, characterized in that: The interior of the collection trough (17) is connected to the interior of the guide trough (18), and the interior of the guide trough (18) is connected to the interior of the serpentine square tube (19).

3. The cooling water spray structure for a heating furnace according to claim 1, characterized in that: The serpentine square tube (19) extends into the interior of the cooling tower (1), and the interior of the serpentine square tube (19) communicates with the side wall of the sealing block (20).

4. The cooling water spray structure for a heating furnace according to claim 1, characterized in that: The water guide plate (6) is positioned in a corresponding manner to the collection trough (17), and the cross-section of the serpentine square tube (19) is G-shaped.

5. The cooling water spray structure for a heating furnace according to claim 1, characterized in that: The cooling tower (1) has an air outlet (2) fixed on its upper surface, and the air outlet (2) is located below the baffle (4). An exhaust fan (3) is installed inside the air outlet (2). A baffle plate (7) is fixedly connected to the inner wall of the cooling tower (1), and the baffle plate (7) is located between the two ends of the serpentine square tube (19).

6. The cooling water spray structure for a heating furnace according to claim 1, characterized in that: The cooling tower (1) has a second water inlet pipe (22) fixedly connected to both the left and right sides of its outer surface. The lower surface of the second water inlet pipe (22) is fixedly connected to several first water inlet pipes (8), and the first water inlet pipes (8) are located inside the cooling tower (1). The outer surface of each first water inlet pipe (8) is fixedly connected to several nozzles (9).

7. The cooling water spray structure for a heating furnace according to claim 6, characterized in that: The inner wall of the cooling tower (1) is fixedly connected with several fixed columns (10), and the outer surface of each fixed column (10) is fixedly connected with a packing material (11). The packing material (11) is several in number and is located below the first water inlet pipe (8). The lower surface of the cooling tower (1) is fixedly connected with a sinking block (15) and four support legs (12). The interior of the cooling tower (1) is connected to the interior of the sinking block (15). The front surface of the cooling tower (1) is fixedly connected with a controller (13) and a water outlet pipe (14). The left and right sides of the outer surface of the cooling tower (1) are fixedly connected with filter modules (16). The interior of the cooling tower (1) is connected to the interior of the filter modules (16).

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