Methanol nozzle lift meter

Abstract

The utility model discloses a methanol nozzle lift measuring instrument belongs to methanol nozzle detection technical field, aims at the methanol nozzle lift value measurement mainly adopts manual meter testing, and the problem of unstable measurement, manual labor intensity is big, including base, the top one side fixed mounting of base has the fixed frame, the top fixed mounting of fixed frame has the compression cylinder, the top fixed mounting of base has work piece locating seat, and the top of work piece locating seat places methanol nozzle work piece, and the telescopic end fixed mounting of compression cylinder has the connecting plate, and the side end fixed mounting of connecting plate has the crosspiece, and the top fixed mounting of crosspiece has the measuring needle pressure cylinder, the utility model discloses through the setting of compression cylinder, work piece locating seat, measuring needle pressure cylinder, measuring needle pressure frock, inductance probe, measuring needle main part and pressure frock jacking spring etc.

Description

Technical Field

[0001] This utility model belongs to the field of methanol nozzle detection technology, specifically relating to a methanol nozzle lift measuring instrument. Background Technology

[0002] Measuring the lift value of methanol injectors in new energy applications is crucial. It ensures precise methanol fuel injection, optimizes engine combustion efficiency and power output, and reduces pollutant emissions. By accurately measuring the lift value, problems such as nozzle wear and unstable injection pressure can be detected and resolved in a timely manner, extending equipment life and reducing maintenance costs. In addition, the lift value is also an important parameter for achieving precise engine control, which helps improve engine response speed and stability. Therefore, the measurement of the lift value must be given high priority in the design and maintenance of methanol fuel injection systems.

[0003] Currently, most companies measure the methanol nozzle lift value manually using dial gauges, which results in unstable measurements, high labor intensity, and cannot meet the needs of large-scale automated production.

[0004] Therefore, a methanol nozzle lift measuring instrument is needed to solve the problems of unstable measurement and high labor intensity caused by the main manual dial gauge test method used in the existing technology for measuring methanol nozzle lift. Utility Model Content

[0005] The purpose of this invention is to provide a methanol nozzle lift measuring instrument to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a methanol nozzle lift measuring instrument, comprising a base, a fixing frame fixedly installed on one side of the top of the base, a clamping cylinder fixedly installed on the top of the fixing frame, a workpiece positioning seat fixedly installed on the top of the base, a methanol nozzle workpiece placed on the top of the workpiece positioning seat, a connecting plate fixedly installed on the telescopic end of the clamping cylinder, a horizontal plate fixedly installed on the side end of the connecting plate, a probe pressurizing cylinder fixedly installed on the top of the horizontal plate, an inductive sensor provided on the top of the horizontal plate, a probe pressurizing fixture provided below the horizontal plate on the connecting plate, a probe body movably installed inside the probe pressurizing fixture, and pressurizing fixture lifting springs fixedly installed on both sides of the probe body on the probe pressurizing fixture.

[0007] It should be noted in the solution that the methanol nozzle workpiece includes a housing, a methanol nozzle valve stem, an iron core spring, a methanol nozzle iron core, and a ball head. The methanol nozzle valve stem is slidably installed in the housing. One end of the iron core spring is fixedly connected to the methanol nozzle valve stem. The methanol nozzle iron core is fixedly connected to the housing. The ball head is fixedly connected to the methanol nozzle valve stem.

[0008] It is worth noting that a through hole is provided at the top of the horizontal plate, through which the inductive sensing head passes.

[0009] Furthermore, it should be noted that a slider is fixedly installed on one side of the fixing frame, and the connecting plate is slidably connected to the slider.

[0010] In a preferred embodiment, a guide block is fixedly installed on the connecting plate below the horizontal plate, and the inductive sensing head is movably connected to the guide block.

[0011] In a preferred embodiment, an L-shaped plate is fixedly installed on the side of the fixing frame near the workpiece positioning seat, and a limit block is fixedly installed on the top of the L-shaped plate.

[0012] Compared with the prior art, the methanol nozzle lift measuring instrument provided by this utility model has at least the following beneficial effects:

[0013] By incorporating a clamping cylinder, workpiece positioning seat, probe pressurizing cylinder, probe pressurizing fixture, inductive sensor, probe body, and pressurizing fixture lifting spring, the methanol nozzle lift can be automatically measured, improving measurement accuracy, reducing the labor intensity of workers, and enhancing practicality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a side view of the structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the internal cross-sectional structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the internal structure of the methanol nozzle workpiece of this utility model.

[0018] In the diagram: 1. Base; 2. Fixing frame; 3. Pressing cylinder; 4. Workpiece positioning seat; 5. Methanol nozzle workpiece; 501. Methanol nozzle valve stem; 502. Iron core spring; 503. Methanol nozzle iron core; 504. Ball head; 6. Connecting plate; 7. Horizontal plate; 8. Probe pressurizing cylinder; 9. Inductive sensor; 10. Probe pressurizing fixture; 11. L-shaped plate; 12. Limiting block; 13. Sliding block; 14. Through hole; 15. Guide block; 16. Probe body; 17. Pressurizing fixture lifting spring. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0020] The implementation of this utility model will be described in detail below with reference to specific embodiments.

[0021] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0022] Referring to the figure, a preferred embodiment of the present invention is provided.

[0023] The purpose of this invention is to provide a methanol nozzle lift measuring instrument that can automatically measure methanol nozzle lift, improve measurement accuracy, reduce the labor intensity of workers, and enhance practicality. To better understand this invention, a detailed description is provided below in conjunction with the accompanying drawings and embodiments.

[0024] Example 1: Basic Structure of the Measuring Instrument

[0025] like Figures 1 to 3 As shown, this utility model provides a methanol nozzle lift measuring instrument. A methanol nozzle lift measuring instrument includes a base 1, a fixed bracket 2 fixedly installed on one side of the top of the base 1, a clamping cylinder 3 fixedly installed on the top of the fixed bracket 2, a workpiece positioning seat 4 fixedly installed on the top of the base 1, a methanol nozzle workpiece 5 placed on the top of the workpiece positioning seat 4, a connecting plate 6 fixedly installed on the telescopic end of the clamping cylinder 3, a horizontal plate 7 fixedly installed on the side of the connecting plate 6, a probe pressurizing cylinder 8 fixedly installed on the top of the horizontal plate 7, an inductive sensor 9 set on the top of the horizontal plate 7, a probe pressurizing fixture 10 set below the horizontal plate 7 on the connecting plate 6, a probe body 16 movably installed inside the probe pressurizing fixture 10, and pressurizing fixture lifting springs 17 fixedly installed on both sides of the probe body 16. During measurement, the clamping cylinder 3 presses down, causing the probe body 16 inside the probe pressurizing fixture 10 to extend from the top of the methanol nozzle workpiece 5 for measurement, with a 2mm gap between the probe bodies 16.

[0026] The clamping cylinder 3, the probe pressurizing cylinder 8, and the inductive sensing head 9 are all existing technologies, and their specific structures have been disclosed and will not be described in detail here. The clamping cylinder 3, the probe pressurizing cylinder 8, and the inductive sensing head 9 are all equipped with power supplies.

[0027] The methanol nozzle component 5 includes a housing, a methanol nozzle valve stem 501, an iron core spring 502, a methanol nozzle iron core 503, and a ball head 504. The methanol nozzle valve stem 501 is slidably installed inside the housing. One end of the iron core spring 502 is fixedly connected to the methanol nozzle valve stem 501. The methanol nozzle iron core 503 is fixedly connected to the housing. The ball head 504 is fixedly connected to the methanol nozzle valve stem 501. The methanol nozzle orifice can effectively improve the combustion efficiency and power performance of the engine, while also reducing exhaust emissions and lowering environmental pollution.

[0028] Example 2: Design of the limiting block

[0029] An L-shaped plate 11 is fixedly installed on the side of the fixed frame 2 near the workpiece positioning seat 4. A limit block 12 is fixedly installed on the top of the L-shaped plate 11. By setting the limit block 12, the movement of the clamping cylinder 3 is limited.

[0030] Example 3: Slider Structure and Function

[0031] A slider 13 is fixedly installed on one side of the fixed frame 2. The connecting plate 6 is slidably connected to the slider 13. The slider 13 enhances the stability of the moving connecting plate 6, thereby improving the measurement accuracy.

[0032] Example 4: Design and Function of Guide Blocks

[0033] A through hole 14 is provided at the top of the horizontal plate 7. The inductive sensor 9 passes through the through hole 14. A guide block 15 is fixedly installed on the connecting plate 6 below the horizontal plate 7. The inductive sensor 9 is movably inserted into the guide block 15. The inductive sensor 9 is directionally limited by the guide block 15 to avoid the position of the inductive sensor 9 from shifting and affecting the measurement value.

[0034] Example 5: Working principle of the measuring instrument

[0035] During measurement, the methanol nozzle workpiece 5 is clamped by the workpiece positioning seat 4, and the pressing cylinder 3 is pressed down. After being positioned by the limit block 12, the workpiece is pressed. At this time, the probe body 16 inside the probe pressurizing fixture 10 extends from the top of the methanol nozzle workpiece 5 and contacts the ball head 504 inside the methanol nozzle workpiece 5. The upper end of the probe body 16 contacts the inductive sensor 9. Before the probe pressurizing cylinder 8 is pressed down, the pressing fixture lifting springs 17 on both sides inside the probe pressurizing fixture 10 offset the weight of the probe pressurizing fixture 10 itself. At this time, the ball head 504 inside the methanol nozzle workpiece 5 is mainly subjected to the probe spring force (0.3N) of the inductive sensor 9 plus the weight of the probe body 16 itself, which is much less than the force (3-5N) of the iron core spring 502 at the bottom of the methanol nozzle valve stem 501. At this time, the ball head 504 is in the reset state, and the value L1 of the inductive sensor 9 is recorded once.

[0036] Then the probe pressurizing cylinder 8 is started, which drives the probe pressurizing fixture 10 to move downward. The probe body 16 presses the ball head 504 downward until the lower end face of the methanol nozzle valve stem 501 component is in close contact with the upper end face of the methanol nozzle iron core 503 and maintains balance. At this time, the methanol nozzle workpiece 5 is in the energized working state. At this time, the value L2 of the inductor 9 is recorded.

[0037] The lift value = L1 - L2, which is the difference between the pressurized and unpressurized states of the probe fixture.

[0038] Technical effect

[0039] Through the detailed description of the above embodiments, this utility model demonstrates significant advantages in the application of lift measurement. By configuring the clamping cylinder 3, workpiece positioning seat 4, probe pressurizing cylinder 8, probe pressurizing fixture 10, inductive sensing head 9, probe body 16, and pressurizing fixture lifting spring 17, automatic measurement of methanol nozzle lift can be achieved, improving measurement accuracy, reducing the labor intensity of workers, and enhancing practicality.

[0040] In summary, this utility model provides a methanol nozzle lift measuring instrument with reasonable structure, complete functions, and strong applicability. It can realize the automatic measurement of methanol nozzle lift, improve measurement accuracy, reduce the labor intensity of workers, and has broad application prospects.

[0041] The following drawings will disclose several embodiments of this utility model. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit this utility model. That is, in some embodiments of this utility model, these physical details are not essential. In addition, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.

[0042] Furthermore, in this utility model, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the utility model. They are merely used to distinguish components or operations described with the same technical terms and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0043] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A methanol nozzle lift measuring instrument, comprising a base (1), characterized in that, A fixing frame (2) is fixedly installed on one side of the top of the base (1). A pressing cylinder (3) is fixedly installed on the top of the fixing frame (2). A workpiece positioning seat (4) is fixedly installed on the top of the base (1). A methanol nozzle workpiece (5) is placed on the top of the workpiece positioning seat (4). A connecting plate (6) is fixedly installed on the telescopic end of the pressing cylinder (3). A horizontal plate (7) is fixedly installed on the side end of the connecting plate (6). A probe pressurizing cylinder (8) is fixedly installed on the top of the horizontal plate (7). An inductive sensor (9) is provided on the top of the horizontal plate (7). A probe pressurizing fixture (10) is provided below the horizontal plate (7) on the connecting plate (6). A probe body (16) is movably installed inside the probe pressurizing fixture (10). Pressurizing fixture lifting springs (17) are fixedly installed on both sides of the probe body (16) of the probe pressurizing fixture (10).

2. The methanol nozzle lift measuring instrument according to claim 1, characterized in that: The methanol nozzle workpiece (5) includes a housing, a methanol nozzle valve stem (501), an iron core spring (502), a methanol nozzle iron core (503), and a ball head (504). The methanol nozzle valve stem (501) is slidably installed in the housing. One end of the iron core spring (502) is fixedly connected to the methanol nozzle valve stem (501). The methanol nozzle iron core (503) is fixedly connected to the housing. The ball head (504) is fixedly connected to the methanol nozzle valve stem (501).

3. The methanol nozzle lift measuring instrument according to claim 2, characterized in that: The top of the horizontal plate (7) has a through hole (14), through which the inductive sensor (9) passes.

4. The methanol nozzle lift measuring instrument according to claim 3, characterized in that: A slider (13) is fixedly installed on one side of the fixing frame (2), and the connecting plate (6) is slidably connected to the slider (13).

5. The methanol nozzle lift measuring instrument according to claim 4, characterized in that: The connecting plate (6) is fixedly installed with a guide block (15) below the horizontal plate (7), and the inductive sensing head (9) is movably connected to the guide block (15).

6. The methanol nozzle lift measuring instrument according to claim 1, characterized in that: An L-shaped plate (11) is fixedly installed on the side of the fixing frame (2) near the workpiece positioning seat (4), and a limit block (12) is fixedly installed on the top of the L-shaped plate (11).

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