A kind of online detection equipment for transformer core production line lamination composite robot

Abstract

The utility model discloses a kind of online detection equipment, belong to transformer core production line lamination monitoring technical field, specifically related to a kind of for transformer core production line lamination composite robot online detection equipment, comprising: fixed detection component, workbench component and mobile detection component;The utility model is in the process of automatic lamination of iron core, dynamic measurement is thickened, replaces shutdown artificial detection link, improves the utilization of automation equipment, the utility model iron core is thickened automatic detection equipment, can effectively in the process of automatic lamination of iron core, detect the thickened data of each step. Through high detection camera and mobile robot technology, fast accurate positioning detection position, follow-up production rhythm, help production line to discover and handle abnormal data in time, to improve production efficiency and product quality, provide important support for the automation and intelligent development of production process.

Description

Technical Field

[0001] This utility model discloses an online testing device, belonging to the field of monitoring technology for lamination in transformer core production lines, specifically relating to an online testing device for a composite robot used in transformer core production lines. Background Technology

[0002] Transformers are indispensable and crucial equipment in power systems, and their core component is the iron core. The iron core is made of stacked silicon steel sheets. The working principle of a transformer is based on the law of electromagnetic induction, achieving voltage transformation through changes in the magnetic field within the iron core. As the main part of the magnetic circuit, the performance of the iron core directly affects the transformer's efficiency and stability. Fabricating the iron core into thin sheets and stacking them effectively increases its surface area, thereby improving the uniformity of magnetic flux distribution and reducing magnetic reluctance and leakage flux. This design helps optimize electromagnetic performance, enabling the transformer to operate efficiently and stably over a wider range of operating conditions.

[0003] When transformer cores are lamination processes, the lamination thickness needs to be monitored in real time. The traditional method of detection is to manually inspect the cores after the machine is stopped. This method is cumbersome and inefficient. Utility Model Content

[0004] Purpose of this utility model: To provide an online inspection device for lamination and composite robots in transformer core production lines, thereby solving the aforementioned problems.

[0005] Technical solution: An online inspection device for a lamination composite robot in a transformer core production line, the online inspection device comprising: a fixed inspection component, a workbench component, and a moving inspection component;

[0006] The workbench assembly comprises several units, which are respectively installed on both sides of the fixed detection assembly;

[0007] The fixed detection assembly includes: a fixed base, a first six-axis robotic arm, a visual locator, and a first detection camera;

[0008] The mobile detection component includes: a mobile base, a second six-axis robotic arm, and a second detection camera;

[0009] The workbench assembly includes: a support frame, a support base, a front-to-back adjustment section, and a left-to-right adjustment section.

[0010] In a further embodiment, the fixed base is fixedly installed on the working area, the first six-axis robotic arm is installed on the fixed base, and the first detection camera and the visual locator are installed on the first six-axis robotic arm.

[0011] In a further embodiment, the mobile base is composed of an AGV vehicle, the second six-axis robotic arm is fixedly mounted on the mobile base, and the second detection camera is mounted on the second six-axis robotic arm.

[0012] In a further embodiment, the support base is slidably mounted on the support frame via the front-to-back adjustment portion and the left-to-right adjustment portion.

[0013] In a further embodiment, both the front-to-back adjustment part and the left-to-right adjustment part are composed of a slide rail slider, a linear rail, and a handwheel;

[0014] The slide block is mounted on the support frame and connected to the support base, the linear rail is mounted on the support frame and connected to the support base, and the handwheel is connected to the lead screw of the linear rail.

[0015] In a further embodiment, the support base is provided with a scale.

[0016] Beneficial Effects: This invention dynamically measures the stacking thickness parameters during the automatic lamination process of iron cores, replacing the manual inspection step that requires downtime, thus improving the utilization rate of automated equipment. This automatic iron core stacking thickness detection device can effectively detect the stacking thickness data for each step during the automatic iron core stacking process. Through high-resolution cameras and mobile robot technology, it quickly and accurately locates the detection position, tracks the production cycle, and helps the production line promptly detect and handle abnormal data, thereby improving production efficiency and product quality. This provides important support for the automation and intelligent development of production processes. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the present invention.

[0018] Figure 2 This is an isometric drawing of this utility model.

[0019] Figure 3 This is the left view of this utility model.

[0020] Figure 4 This is a rear view of the present invention.

[0021] Reference numerals in the attached drawings: 1. Fixed detection assembly; 2. Workbench assembly; 3. Moving detection assembly; 4. Fixed base; 5. First six-axis robotic arm; 6. Vision locator; 7. First detection camera; 8. Moving base; 9. Second six-axis robotic arm; 10. Second detection camera; 11. Support frame; 12. Support base; 13. Front and rear adjustment part; 14. Left and right adjustment part; 15. Slide rail slider; 16. Linear rail; 17. Handwheel; 18. Scale. Detailed Implementation

[0022] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0025] An online inspection device for lamination composite robots in a transformer core production line includes: a fixed inspection component 1, a workbench component 2, and a mobile inspection group 3.

[0026] In one embodiment, such as Figures 1 to 4 As shown, the workbench assembly 2 has several units and is respectively installed on both sides of the fixed detection assembly 1;

[0027] The fixed detection assembly 1 includes: a fixed base 4, a first six-axis robotic arm 5, a visual locator 6, and a first detection camera 7;

[0028] The mobile detection group consists of three parts: a mobile base 8, a second six-axis robotic arm 9, and a second detection camera 10.

[0029] The workbench assembly 2 includes: a support frame 11, a support base 12, a front-to-back adjustment part 13, and a left-to-right adjustment part 14.

[0030] In one embodiment, such as Figures 1 to 4As shown, the fixed base 4 is fixedly installed on the working area, the first six-axis robotic arm 5 is installed on the fixed base 4, and the first detection camera 7 and the visual locator 6 are installed on the first six-axis robotic arm 5.

[0031] In one embodiment, such as Figures 1 to 4 As shown, the mobile seat 8 is composed of an AGV vehicle, the second six-axis robotic arm 9 is fixedly installed on the mobile seat 8, and the second detection camera 10 is installed on the second six-axis robotic arm.

[0032] In one embodiment, such as Figures 1 to 4 As shown, the support base 12 is slidably mounted on the support frame 11 via the front-rear adjustment part 13 and the left-right adjustment part 14.

[0033] In one embodiment, such as Figures 1 to 4 As shown, the front-to-back adjustment part 13 and the left-to-right adjustment part 14 are both composed of a slide rail slider 15, a linear rail 16 and a handwheel 17;

[0034] The slide rail slider 15 is mounted on the support frame 11 and connected to the support base 12, the linear rail 16 is mounted on the support frame 11 and connected to the support base 12, and the handwheel 17 is connected to the lead screw of the linear rail 16.

[0035] In one embodiment, such as Figures 1 to 4 As shown, the support base 12 is provided with a scale 18.

[0036] Working principle: When this utility model is in operation, the laminated transformer core is first transported to the support seat 12 of the workbench assembly 2 by connecting to an external production line. At the same time, the moving detection group 3 and the fixed detection assembly 1 work. The first six-axis robotic arm 5 drives the first detection camera 7 to monitor the working status of the automatic laminating machine in real time and determine whether it can enter the stacking thickness detection state. At the same time, the moving seat 8 is driven to the designated position, and the second six-axis robotic arm 9 drives the second detection camera 10 to work. The second detection camera 10 includes a vision locator, a 3D laser sensor and a pressure sensor. The second detection camera 10 performs stacking thickness measurement. The vision locator is used to locate the detection position, the 3D laser sensor performs contour measurement and uses the contour information to calculate the upper and lower stacking thickness, and the pressure sensor is used to perform a pressing operation to prevent the gap between silicon steel sheets from being too large, which would affect the measurement accuracy.

[0037] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. An online inspection device for lamination composite robots in a transformer core production line, characterized in that, The online testing equipment includes: a fixed testing component, a workbench component, and a mobile testing component; The workbench assembly comprises several units, which are respectively installed on both sides of the fixed detection assembly; The fixed detection assembly includes: a fixed base, a first six-axis robotic arm, a visual locator, and a first detection camera; The mobile detection component includes: a mobile base, a second six-axis robotic arm, and a second detection camera; The workbench assembly includes: a support frame, a support base, a front-to-back adjustment section, and a left-to-right adjustment section.

2. The online inspection equipment for lamination composite robots in a transformer core production line according to claim 1, characterized in that, The fixed base is fixedly installed on the working area, the first six-axis robotic arm is installed on the fixed base, and the first detection camera and the visual locator are installed on the first six-axis robotic arm.

3. The online inspection equipment for lamination composite robots in a transformer core production line according to claim 1, characterized in that, The mobile base is composed of an AGV vehicle, the second six-axis robotic arm is fixedly mounted on the mobile base, and the second detection camera is mounted on the second six-axis robotic arm.

4. The online inspection equipment for lamination composite robots in a transformer core production line according to claim 1, characterized in that, The support base is slidably mounted on the support frame via the front-to-back adjustment part and the left-to-right adjustment part.

5. The online inspection equipment for lamination composite robots in a transformer core production line according to claim 1, characterized in that, Both the front-to-back adjustment section and the left-to-right adjustment section are composed of a slide rail slider, a linear rail and a handwheel; The slide block is mounted on the support frame and connected to the support base, the linear rail is mounted on the support frame and connected to the support base, and the handwheel is connected to the lead screw of the linear rail.

6. The online inspection equipment for lamination composite robots in a transformer core production line according to claim 1, characterized in that, The support base is equipped with a scale.

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