Multi-directional adjusting mechanism for plate detection
By designing a multi-directional adjustment mechanism and utilizing the cooperation of a rotating platform and a slider, comprehensive inspection of the board material is achieved, solving the problem of insufficient detection by fixed-position sensors and providing stable inspection and support capabilities.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN POLYTECHNIC
- Filing Date
- 2025-09-10
- Publication Date
- 2026-07-14
AI Technical Summary
In existing technologies, a single sensor in a fixed position cannot reliably detect boards of different sizes and types, resulting in incomplete detection.
A multi-directional adjustment mechanism was designed, including a base, a detection mechanism, a vertical plate, a rotating rod, a platform, a slide, a slider, and a protective component. By cooperating with the rotating platform and the slider, multi-directional detection of the sheet material is achieved, and the hydraulic system of the protective component is used for support.
It enables comprehensive testing of all parts of the board, ensuring that the testing instrument can scan the entire surface, solving the problem of insufficient detection by a single sensor in a fixed position, while the protective components provide stable support.
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Figure CN224499538U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet metal testing technology, specifically a multi-directional adjustment mechanism for sheet metal testing. Background Technology
[0002] Sheet metal is a flat, rectangular building material panel made to standard size. It is used in the construction industry to make components for walls, ceilings, or floors. It also refers to metal sheets that are forged, rolled, or cast. It is classified into thin plates, medium plates, thick plates, and extra-thick plates. It is usually made into flat, rectangular building material panels of standard size. However, sheet metal must be tested before leaving the factory. It is tested using industrial cameras, laser scanners, ultrasonic probes, etc., to meet the automated testing needs of different sizes and types of sheet metal.
[0003] In existing technologies, individual sensors are mostly located in fixed positions. However, due to factors such as the size of the board material, the type of defects, or the production environment, the detection limit of a single sensor in a fixed position is exceeded, making it impossible to detect the board material.
[0004] Therefore, a multi-directional adjustment mechanism for board material testing is proposed to solve the problems mentioned above. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a multi-directional adjustment mechanism for plate material detection, which solves the problems mentioned in the background section.
[0006] To achieve the above objectives, the present invention provides the following technical solution: including a base, wherein a detection mechanism is assembled on the upper surface of the base;
[0007] The detection mechanism includes a vertical plate, a rotating rod, a platform, an arc-shaped groove, a first bolt, a sliding groove, a slider, a second bolt, a clamping plate, a pin, and a socket. The lower surface of the vertical plate is fixedly connected to the upper surface of the base. The rotating rod is rotatably connected to the side of the vertical plate via a bearing. The platform is fixedly sleeved on the outer wall of the rotating rod. The arc-shaped groove is formed on the side of the vertical plate. The first bolt is slidably connected to the inner wall of the arc-shaped groove. The sliding groove is formed on the front of the platform. The slider is slidably connected to the lower surface of the inner wall of the sliding groove. The second bolt is rotatably connected to the lower surface of the inner wall of the slider via a bearing. The clamping plate is bolted to the outer wall of the second bolt. The socket is formed on the upper surface of the platform and the upper surface of the slider. The pin is inserted into the inner wall of the socket. A protective component is assembled inside the slider.
[0008] Preferably, the protective component includes a slide rail, a counterweight, a spring, a hydraulic chamber, a hydraulic rod, and an expansion bladder. The slide rail is fixedly connected to the upper surface of the slider, the counterweight is slidably connected to the outer wall of the slide rail, and the spring is assembled on the front side of the slide rail.
[0009] Preferably, the hydraulic chamber is fixedly connected to the back of the slider, the hydraulic rod is slidably connected to one end inside the hydraulic chamber via a piston, and the expansion bladder is fixedly connected to the front of the inner wall of the slider.
[0010] Preferably, the first bolt is rotatably connected to the bottom of the platform via a bearing.
[0011] Preferably, the two ends of the spring are fixedly connected to the front of the slide rail and the back of the counterweight, respectively.
[0012] Preferably, the slide rail is T-shaped and the counterweight is inverted U-shaped.
[0013] Preferably, the expansion bladder is connected to the hydraulic chamber, and the hydraulic chamber and the expansion bladder are filled with high-viscosity hydraulic oil.
[0014] Compared with the prior art, this utility model provides a multi-directional adjustment mechanism for plate material detection, which has the following beneficial effects:
[0015] First, by using a rotating platform, the board can be flipped from a horizontal position to a vertical position, thereby enabling the detection of the vertical edges around the board. At the same time, the slider slides in the groove, which can move the board on the platform, ensuring that the detection instrument can scan the entire surface of the board. The multi-directional detection capability ensures that all parts of the board can be fully detected, solving the problem that a single sensor cannot detect all parts of the board in a fixed position.
[0016] II. The protective components include slide rails, counterweights, springs, hydraulic chambers, hydraulic rods, and expansion bladders. When the platform rotates clockwise, the counterweights slide down to the bottom, compressing the springs and causing the hydraulic rods to descend. Hydraulic oil is forced into the expansion bladders, causing them to expand and thus supporting the plates. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the left side structure of this utility model;
[0019] Figure 3 This is a front view of part of the structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the back of a portion of the structure of this utility model.
[0021] In the diagram: 1. Base; 2. Detection mechanism; 21. Vertical plate; 22. Rotating rod; 23. Platform; 24. Arc groove; 25. First bolt; 26. Slide groove; 27. Slider; 28. Second bolt; 29. Clamping plate; 210. Slide rail; 211. Counterweight; 212. Spring; 213. Hydraulic chamber; 214. Hydraulic rod; 215. Pin; 216. Insertion hole; 217. Expansion bladder. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example
[0024] See Figures 1-4 This embodiment provides a multi-directional adjustment mechanism for board material inspection, including a base 1, and an inspection mechanism 2 is mounted on the upper surface of the base 1;
[0025] The testing mechanism 2 includes a vertical plate 21, a rotating rod 22, a platform 23, an arc-shaped groove 24, a first bolt 25, a sliding groove 26, a slider 27, a second bolt 28, a clamping plate 29, a pin 215, and an insertion hole 216. The lower surface of the vertical plate 21 is fixedly connected to the upper surface of the base 1. The rotating rod 22 is rotatably connected to the side of the vertical plate 21 via a bearing. The platform 23 is fixedly sleeved on the outer wall of the rotating rod 22. The arc-shaped groove 24 is opened on the side of the vertical plate 21. The first bolt 25 is slidably connected to the inner wall of the arc-shaped surface of the arc-shaped groove 24. The sliding groove 26 is opened on the front of the platform 23. The slider 27 is slidably connected to the lower surface of the inner wall of the sliding groove 26. The second bolt 28 is rotatably connected to the lower surface of the inner wall of the slider 27 via a bearing. The clamping plate 29 is bolted to the outer wall of the second bolt 28. The insertion hole 216 is opened on the upper surface of the platform 23 and the upper surface of the slider 27. The pin 215 is inserted into the inner wall of the insertion hole 216. A protective component is assembled inside the slider 27.
[0026] Tightening the second bolt 28 causes the clamping plate 29 to descend, clamping the plate. Then, the pin 215 is removed from the insertion hole 216, and the slider 27 is manually pushed to the right. The slider 27 moves the plate to the right and slides on the inner wall of the groove 26. The moving plate is inspected by an externally fixed detection instrument, allowing the instrument to better scan the complete plate. When it is necessary to inspect the vertical edges around the plate, the first bolt 25 is loosened, and the platform 23 is rotated 90 degrees. Then, the first bolt 25 is tightened to fix the rotated platform 23. The slider 27 moves to the right, moving the plate to the right. The vertical edges around the plate are inspected by the detection instrument.
[0027] The protective components include a slide rail 210, a counterweight 211, a spring 212, a hydraulic chamber 213, a hydraulic rod 214, and an expansion bladder 217. The slide rail 210 is fixedly connected to the upper surface of the slider 27, the counterweight 211 is slidably connected to the outer wall of the slide rail 210, and the spring 212 is mounted on the front of the slide rail 210.
[0028] The hydraulic chamber 213 is fixedly connected to the back of the slider 27. The hydraulic rod 214 is slidably connected to one end inside the hydraulic chamber 213 via a piston. The expansion bladder 217 is fixedly connected to the front of the inner wall of the slider 27. The expansion bladder 217 is made of rubber and can accept a certain degree of deformation.
[0029] When platform 23 rotates clockwise, counterweight 211 slides to the bottom and slides against the outer wall of slide rail 210. At this time, spring 212 is compressed by counterweight 211, which drives hydraulic rod 214 to descend. Hydraulic rod 214 drives piston to descend, and piston compresses hydraulic oil inside hydraulic chamber 213, causing hydraulic oil to converge into expansion bladder 217. When hydraulic oil inside hydraulic chamber 213 enters expansion bladder 217, expansion bladder 217 supports the side of the plate. When platform 23 rotates 90 degrees to a vertical position, the center of gravity of the plate changes, and the capacity... The plate is prone to sliding or tipping within the clamping plate 29. The timely expansion of the expansion bladder 217 fills the gap between the plate and the clamping plate 29 from the side, effectively counteracting the downward trend caused by gravity. When the platform 23 is flipped back to the horizontal position, the gravity of the counterweight 211 disappears. At this time, the compressed spring 212 releases its stored energy, pushing the counterweight 211 back to its original position. Simultaneously, the pressure of the hydraulic system is released, and the hydraulic oil inside the expansion bladder 217 flows back to the hydraulic chamber 213 under its own elastic contraction, allowing the expansion bladder 217 to return to its original shape and wait for the next operation.
[0030] The first bolt 25 is rotatably connected to the bottom of the platform 23 via a bearing.
[0031] The two ends of the spring 212 are fixedly connected to the front of the slide rail 210 and the back of the counterweight 211, respectively.
[0032] The slide rail 210 is T-shaped, and the counterweight 211 is U-shaped.
[0033] The expansion bladder 217 is connected to the hydraulic chamber 213, and the hydraulic chamber 213 and the expansion bladder 217 are filled with high-viscosity hydraulic oil.
[0034] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A multi-directional adjustment mechanism for plate material inspection, characterized in that: Includes a base (1), and a detection mechanism (2) is mounted on the upper surface of the base (1); The detection mechanism (2) includes a vertical plate (21), a rotating rod (22), a platform (23), an arc groove (24), a first bolt (25), a sliding groove (26), a slider (27), a second bolt (28), a clamping plate (29), a pin (215), and a socket (216). The lower surface of the vertical plate (21) is fixedly connected to the upper surface of the base (1). The rotating rod (22) is rotatably connected to the side of the vertical plate (21) through a bearing. The platform (23) is fixedly sleeved on the outer wall of the rotating rod (22). The arc groove (24) is opened on the side of the vertical plate (21). The first bolt (25) The slide is slidably connected to the inner wall of the arc-shaped groove (24). The slide groove (26) is opened on the front of the platform (23). The slider (27) is slidably connected to the lower surface of the inner wall of the slide groove (26). The second bolt (28) is rotatably connected to the lower surface of the inner wall of the slider (27) through a bearing. The clamping plate (29) is bolted to the outer wall of the second bolt (28). The insertion hole (216) is opened on the upper surface of the platform (23) and the upper surface of the slider (27). The pin (215) is inserted into the inner wall of the insertion hole (216). The slider (27) is equipped with a protective component inside.
2. The multi-directional adjustment mechanism for plate material inspection according to claim 1, characterized in that: The protective assembly includes a slide rail (210), a counterweight (211), a spring (212), a hydraulic chamber (213), a hydraulic rod (214), and an expansion bladder (217). The slide rail (210) is fixedly connected to the upper surface of the slider (27), the counterweight (211) is slidably connected to the outer wall of the slide rail (210), and the spring (212) is mounted on the front side of the slide rail (210).
3. The multi-directional adjustment mechanism for plate material inspection according to claim 2, characterized in that: The hydraulic chamber (213) is fixedly connected to the back of the slider (27), the hydraulic rod (214) is slidably connected to one end inside the hydraulic chamber (213) via a piston, and the expansion bladder (217) is fixedly connected to the front of the inner wall of the slider (27).
4. The multi-directional adjustment mechanism for plate material inspection according to claim 1, characterized in that: The first bolt (25) is rotatably connected to the bottom of the platform (23) via a bearing.
5. The multi-directional adjustment mechanism for plate material inspection according to claim 2, characterized in that: The two ends of the spring (212) are fixedly connected to the front of the slide rail (210) and the back of the counterweight (211), respectively.
6. The multi-directional adjustment mechanism for plate material inspection according to claim 2, characterized in that: The slide rail (210) is T-shaped, and the counterweight (211) is U-shaped.
7. The multi-directional adjustment mechanism for plate material inspection according to claim 2, characterized in that: The expansion bladder (217) is connected to the hydraulic chamber (213), and the hydraulic chamber (213) and the expansion bladder (217) are filled with high-viscosity hydraulic oil.