A cage running state detection device for a coal mine vertical shaft

Abstract

The utility model belongs to the technical field of mine mechanical equipment, specifically discloses a kind of cage guide running state detection device for coal mine vertical well, and the device includes guide rail, mobile station, mechanical arm and industrial camera and the like structural components.Guide rail is horizontally arranged at the bottom of cage guide beam, and mobile station is slidably connected with guide rail, and mobile station is equipped with driving mechanism, and driving mechanism is used to drive mobile station to move horizontally;Explosion-proof box is arranged at the bottom of mobile station, data acquisition box and sound sensor are arranged in the inside of explosion-proof box, the signal output end of sound sensor is connected with data acquisition box through data cable, and the detection end of sound sensor extends outside explosion-proof box;Mechanical arm is arranged at the bottom of mobile station, and industrial camera is arranged at the end of mechanical arm.The utility model detects cage guide running state by industrial camera and multiple sensors, can obviously improve detection precision and efficiency, and can provide more scientific and reliable data support for mine cage guide state evaluation and safety early warning.

Description

Technical Field

[0001] This utility model relates to the field of mining machinery and equipment technology, specifically to a device for detecting the operating status of a coal mine vertical shaft guideway. Background Technology

[0002] As a crucial component of the mine transportation system, the structural stability and operational status of mine guideways directly impact the overall production safety of the mine. Mine guideways not only undertake the task of transporting minerals but also play a guiding and supporting role in the mine's operation. Therefore, ensuring the reliability of guideways is of paramount importance to mine safety. The inspection of guideway operational status primarily focuses on whether there are defects such as cracks, weld defects, slag inclusions, or incomplete penetration at guideway joints or connections; whether bolt connections are loose, missing, corroded, or broken; and measuring the wear depth, width, and uniformity of the contact surface between the guideway and the guide lugs (or rollers).

[0003] Currently, the main methods for inspecting mine shaft guideways rely on regular manual inspections and timed checks. Manual inspections require personnel to go deep underground for visual and tapping inspections, which is not only inefficient and lacks accuracy, but also poses safety risks such as mine collapses and gas explosions. While timed checks can be conducted at certain intervals, they cannot detect sudden damage to the guideways in real time.

[0004] Therefore, this utility model proposes a device for detecting the operating status of a coal mine vertical shaft guideway. Utility Model Content

[0005] The purpose of this invention is to provide a coal mine vertical shaft guideway operation status detection device, which can detect the operation status of the guideway and effectively improve detection efficiency and accuracy.

[0006] To achieve the above objectives, this utility model adopts the following technical solution:

[0007] A device for detecting the operating status of a coal mine vertical shaft guideway includes a guide rail, a moving platform, a robotic arm, and an industrial camera;

[0008] The guide rail is horizontally set at the bottom of the tank beam, the movable platform is slidably connected to the guide rail, and the movable platform is equipped with a drive mechanism, which is used to drive the movable platform to move laterally along the guide rail.

[0009] The bottom of the mobile station is equipped with an explosion-proof box. Inside the explosion-proof box are a data acquisition box and a sound sensor. The signal output end of the sound sensor is connected to the data acquisition box via a data cable, and the detection end of the sound sensor extends to the outside of the explosion-proof box.

[0010] The robotic arm is mounted at the bottom of the mobile platform, and the industrial camera is mounted at the end of the robotic arm.

[0011] Preferably, vibration sensors are installed at both ends of the tank guide beam, and the signal output terminals of the vibration sensors are connected to the data acquisition box via data cables.

[0012] Preferably, the drive mechanism includes a drive motor, a first bevel gear, a second bevel gear, a first spur gear, a second spur gear, and a roller;

[0013] The cylinder end of the drive motor is located inside the moving platform, and the output end of the drive motor is fixedly connected to the middle position of the first bevel gear, and the first bevel gear meshes with the second bevel gear.

[0014] The middle position of the second bevel gear is connected to the middle position of the first spur gear via the first connecting shaft;

[0015] The first spur gear meshes with the second spur gear;

[0016] The middle position of the second spur gear is fixedly connected to the middle position of the roller via a second connecting shaft, and the roller is connected to the guide rail.

[0017] Preferably, the guide rail has grooves on both sides, and the cross-section of the guide rail is I-shaped, with the roller disposed in the groove.

[0018] Preferably, the moving platform is also symmetrically provided with auxiliary wheels, which are disposed in grooves.

[0019] Preferably, supplementary lights are provided on both the front and rear sides of the mobile platform.

[0020] Preferably, visual sensors are provided on both the front and rear sides of the mobile platform.

[0021] Preferably, the mobile platform is equipped with an alarm light.

[0022] Preferably, limit stops are provided at both ends of the guide rail.

[0023] Preferably, the industrial camera is provided in two sets.

[0024] The beneficial effects of this utility model are as follows:

[0025] This invention proposes a device for detecting the operating status of a coal mine vertical shaft guideway. The device utilizes an industrial camera to photograph and inspect the wear condition of the roller guides. By detecting surface cracks and overall wear on the rubber rollers, it determines whether maintenance or replacement is necessary to ensure the safety and operational efficiency of the coal mine. In addition, this invention incorporates vibration and sound sensors to continuously detect the vibrations and sounds generated by the contact between the roller guides (or rollers) and the guideway. When defects or abnormal conditions exist in the guideway, its vibration characteristics and acoustic features will change significantly, thus determining an abnormal operating status. An alarm light is then used to promptly warn workers to conduct timely maintenance, ensuring safe mine operation. This invention, using an industrial camera and multiple sensors to detect the operating status of the guideway, significantly improves the accuracy and efficiency of detection, and provides more scientific and reliable data support for mine guideway status assessment and safety early warning. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the assembly position of this utility model. Figure 1 ;

[0027] Figure 2 This is a schematic diagram of the assembly position of this utility model. Figure 2 ;

[0028] Figure 3 This is the front view of the present invention;

[0029] Figure 4 This is a side view of the present invention;

[0030] Figure 5 This is a bottom view of the present invention;

[0031] Figure 6 This is a perspective view of the present utility model;

[0032] Figure 7 This is a schematic diagram of the drive mechanism of this utility model. Figure 1 ;

[0033] Figure 8 This is a schematic diagram of the drive mechanism of this utility model. Figure 2 ;

[0034] Figure 9 This is a schematic diagram of the drive mechanism of this utility model. Figure 3 ;

[0035] Figure 10 This is a schematic diagram of the internal structure of the explosion-proof box of this utility model;

[0036] Wherein, a-vertical shaft, b-tank track beam;

[0037] 1-Guide rail, 11-Limit stop;

[0038] 2-Moving stage; 211-Drive motor; 212-First bevel gear; 213-Second bevel gear; 214-First spur gear; 215-Second spur gear; 216-Roller; 217-Auxiliary wheel; 22-Supplemental light; 23-Vision sensor;

[0039] 3-Robotic arm, 4-Industrial camera;

[0040] 5-Explosion-proof box, 51-Data acquisition box, 52-Vibration sensor, 53-Sound sensor;

[0041] 6- Alarm light. Detailed Implementation

[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0043] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0044] Combination Figures 1 to 10 As shown, this utility model proposes a device for detecting the operating status of a coal mine vertical shaft guideway. This device can detect the operating status of the guideway, effectively improving detection efficiency and accuracy, and ensuring safe production operations in coal mines. The detection device mainly includes structural components such as a guide rail 1, a moving platform 2, a robotic arm 3, and an industrial camera 4.

[0045] Combination Figure 1 and Figure 2 As shown, the guide rail 1 is horizontally set at the bottom of the tank beam b. The moving platform 2 is slidably connected to the guide rail 1, and the moving platform 2 is equipped with a drive mechanism, which is used to drive the moving platform 2 to move laterally along the guide rail 1.

[0046] Combination Figures 7 to 9 As shown, the drive mechanism mainly includes structural components such as a drive motor 211, a first bevel gear 212, a second bevel gear 213, a first spur gear 214, a second spur gear 215, and a roller 216.

[0047] The cylinder end of the drive motor 211 is located inside the moving platform 2. The output end of the drive motor 211 is fixedly connected to the middle position of the first bevel gear 212, which meshes with the second bevel gear 213. The middle position of the second bevel gear 213 is connected to the middle position of the first spur gear 214 via a first connecting shaft. The first spur gear 214 meshes with the second spur gear 215, and the middle position of the second spur gear 215 is connected to the middle position of the roller 216 via a second connecting shaft. The roller 216 is connected to the guide rail 1. This detection device uses the drive motor 211 to provide power to rotate the roller 216, thereby enabling the moving platform 2 to move laterally along the guide rail 1.

[0048] Combination Figure 7 As shown, grooves are provided on both sides of the guide rail 1, and the cross-section of the guide rail 1 is I-shaped. The roller 216 is set in the groove. At the same time, auxiliary wheels 217 are symmetrically arranged on the moving platform 2, and the auxiliary wheels 217 are also set in the groove. The moving platform 2 moves laterally by means of the roller 216 and the auxiliary wheels 217.

[0049] Combination Figure 1 and Figure 2 As shown, limit stops 11 are provided at both ends of the guide rail 1 to prevent the moving platform 2 from moving excessively, avoid damage to its internal components, and extend the service life of the device.

[0050] Combination Figures 3 to 6 As shown, the mobile station 2 is equipped with an alarm light 6, which can provide timely warnings and is controlled by a host computer.

[0051] Combination Figures 3 to 6 As shown, an explosion-proof box 5 is installed at the bottom of the mobile station 2. Inside the explosion-proof box 5, a data acquisition box 51 and a sound sensor 53 are installed. The explosion-proof box 5 is made of high-strength alloy material, which can effectively prevent dust and moisture in the mine from entering. The data acquisition box 51 is used to collect the signals captured by the vibration sensor 52 and the sound sensor 53, and send these signals to the host computer to determine whether an abnormality has occurred and to issue an alarm.

[0052] The sound sensor 53 has its signal output terminal connected to the data acquisition box 51 via a data cable, and its detection terminal extends outside the explosion-proof box 5. The sound sensor 53 can detect abnormal sound frequencies and will issue an alarm when the sound frequency exceeds a threshold. Vibration sensors 52 are installed at both ends of the tank guide beam b, and their signal output terminals are connected to the data acquisition box 51 via data cables. The vibration sensors 52 can detect abnormal vibration frequencies and will issue an alarm when the frequency exceeds a threshold.

[0053] When the cage / skip is running, the contact between the cage lugs (or rollers) and the cage will generate continuous vibration and sound. When there are defects or abnormal conditions in the cage, its vibration characteristics and acoustic features will change significantly. At this time, the vibration sensor 52 and the sound sensor 53 can detect the abnormal changes in time and issue an early warning.

[0054] Combination Figure 3 As shown, a robotic arm 3 is installed at the bottom of the moving platform 2, and an industrial camera 4 is installed at the end of the robotic arm 3. This device uses the industrial camera 4 to photograph and inspect the wear condition of the roller lugs. By detecting surface cracks and the degree of wear around the rollers, it determines whether maintenance or replacement is needed to ensure the safety and operational efficiency of the coal mine. Simultaneously, the robotic arm 3 is configured to flexibly adjust the shooting angle of the industrial camera 4, thereby improving the accuracy of the inspection and further ensuring the safety of the coal mine. The robotic arm includes two sets of swing motors and multiple swing arms. The swing motors can drive the swing arms to swing flexibly, thus flexibly adjusting the shooting angle of the industrial camera 4. Two sets of industrial cameras 4 are provided for supplementary shooting, preventing camera malfunctions from affecting the normal inspection process and increasing the redundancy of the inspection.

[0055] Combination Figure 4 As shown, supplementary lights 22 and vision sensors 23 are provided on both the front and rear sides of the mobile stage 2. The supplementary lights 22 can provide sufficient light and a good shooting environment for shooting, thereby improving the accuracy of detection. The vision sensors 23 are used to monitor whether the device is running normally along the guide rail 1.

[0056] Combination Figures 1 to 10 As shown, this utility model proposes a device for detecting the operating status of a coal mine vertical shaft guide rail. This device utilizes an industrial camera 4 to photograph and inspect the wear condition of the roller guide rails. By detecting surface cracks and the degree of wear around the rollers, it determines whether maintenance or replacement is necessary, thus ensuring the safety and operational efficiency of the coal mine. This utility model's detection device combines the industrial camera 4 with a robotic arm 3, flexibly adjusting the shooting angle of the industrial camera 4 to complete the photographic inspection of the roller guide rails, effectively improving the accuracy of the photographic inspection. This invention's detection device continuously detects the vibration and sound generated by the contact between the can ear (or roller) and the can guide by adding a vibration sensor 52 and a sound sensor 53. When there are defects or abnormal conditions in the can guide, its vibration characteristics and acoustic features will change significantly, thereby determining that the can guide's operating status is abnormal. An early warning is issued in a timely manner through the alarm light 6, reminding the staff to carry out maintenance in time and ensuring the safe operation of the mine. This invention uses an industrial camera 4 and multiple sensors to detect the operating status of the can guide, which can significantly improve the detection accuracy and efficiency, and can provide more scientific and reliable data support for mine can guide status assessment and safety early warning.

[0057] Of course, the above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model and should be protected by the present utility model.

Claims

1. A device for detecting the operating status of a coal mine vertical shaft guideway, characterized in that, Includes guide rails, moving platforms, robotic arms, and industrial cameras; The guide rail is horizontally set at the bottom of the tank beam, the movable platform is slidably connected to the guide rail, and the movable platform is equipped with a drive mechanism, which is used to drive the movable platform to move laterally along the guide rail. The bottom of the mobile station is equipped with an explosion-proof box. Inside the explosion-proof box are a data acquisition box and a sound sensor. The signal output end of the sound sensor is connected to the data acquisition box via a data cable, and the detection end of the sound sensor extends to the outside of the explosion-proof box. The robotic arm is mounted at the bottom of the mobile platform, and the industrial camera is mounted at the end of the robotic arm.

2. The coal mine vertical shaft guideway operation status detection device according to claim 1, characterized in that, Vibration sensors are installed at both ends of the tank track beam, and the signal output terminals of the vibration sensors are connected to the data acquisition box via data cables.

3. The coal mine vertical shaft guideway operation status detection device according to claim 1, characterized in that, The drive mechanism includes a drive motor, a first bevel gear, a second bevel gear, a first spur gear, a second spur gear, and rollers; The cylinder end of the drive motor is located inside the moving platform, and the output end of the drive motor is fixedly connected to the middle position of the first bevel gear, and the first bevel gear meshes with the second bevel gear. The middle position of the second bevel gear is connected to the middle position of the first spur gear via the first connecting shaft; The first spur gear meshes with the second spur gear; The middle position of the second spur gear is connected to the middle position of the roller via a second connecting shaft, and the roller is connected to the guide rail.

4. The coal mine vertical shaft guideway operation status detection device according to claim 3, characterized in that, The guide rail has grooves on both sides, and the cross-section of the guide rail is I-shaped, with the rollers disposed in the grooves.

5. The coal mine vertical shaft guideway operation status detection device according to claim 4, characterized in that, The moving platform is also symmetrically provided with auxiliary wheels, which are disposed in grooves.

6. The coal mine vertical shaft guideway operation status detection device according to claim 1, characterized in that, The mobile platform is equipped with supplementary lights on both the front and rear sides.

7. The coal mine vertical shaft guideway operation status detection device according to claim 1, characterized in that, Visual sensors are installed on both the front and rear sides of the mobile station.

8. The coal mine vertical shaft guideway operation status detection device according to claim 1, characterized in that, An alarm light is installed on the mobile platform.

9. A coal mine vertical shaft guideway operation status detection device according to claim 1, characterized in that, Limit blocks are provided at both ends of the guide rail.

10. A coal mine vertical shaft guideway operation status detection device according to claim 1, characterized in that, The industrial camera is provided in two sets.

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