A cigarette production data acquisition device
By designing a data acquisition device for cigarette production, the device can monitor the production environment, equipment status, and cigarette quality in real time. This solves the problem of poor compatibility of existing data acquisition devices, realizes real-time data transmission and centralized processing, and improves the level of intelligent production management.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HONGTA TOBACCO (GROUP) CO LTD
- Filing Date
- 2025-07-31
- Publication Date
- 2026-07-14
Smart Images
Figure CN224499564U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tobacco production equipment technology, and in particular to a cigarette production data acquisition device. Background Technology
[0002] In the field of tobacco production equipment technology, data collection during cigarette production is crucial for quality control, process optimization, and equipment maintenance.
[0003] However, in existing tobacco production equipment technology, some data acquisition devices lack compatibility and cannot be adapted to different models of production equipment, resulting in data silos, which restricts the improvement of production efficiency, and has problems such as data lag, large errors and low integration, thus failing to improve the comprehensiveness of cigarette production data acquisition. Utility Model Content
[0004] This invention provides a cigarette production data acquisition device to comprehensively collect cigarette production data, process and analyze the data, thereby improving the comprehensiveness and efficiency of monitoring.
[0005] According to this utility model, a cigarette production data acquisition device is provided, comprising:
[0006] The system includes multiple sensor modules, including a production environment monitoring unit, an equipment monitoring unit, and a quality monitoring unit; the production environment monitoring unit includes a production environment monitoring information output terminal; the equipment monitoring unit includes an equipment status monitoring information output terminal; and the quality monitoring unit includes a quality monitoring information output terminal.
[0007] The data processing module includes a production environment monitoring information receiving end, an equipment status monitoring information receiving end, and a quality monitoring information receiving end; the production environment monitoring information receiving end is electrically connected to the production environment monitoring information output end, the equipment status monitoring information receiving end is communicatively connected to the equipment status monitoring information output end, and the quality monitoring information receiving end is communicatively connected to the quality monitoring information output end.
[0008] Optionally, the data processing module includes a data preprocessing module and a main control module;
[0009] The data preprocessing module includes the production environment monitoring information receiving end, the equipment status monitoring information receiving end, and the quality monitoring information receiving end, and also includes the production environment monitoring preprocessing information output end, the equipment status monitoring preprocessing information output end, and the quality monitoring preprocessing information output end;
[0010] The main control module includes a production environment monitoring preprocessing information receiving terminal, an equipment status monitoring preprocessing information receiving terminal, and a quality monitoring preprocessing information receiving terminal. The production environment monitoring preprocessing information receiving terminal is connected to the production environment monitoring preprocessing information output terminal, the equipment status monitoring preprocessing information receiving terminal is connected to the equipment status monitoring preprocessing information output terminal, and the quality monitoring preprocessing information receiving terminal is connected to the quality monitoring preprocessing information output terminal.
[0011] Optionally, the data preprocessing module includes a data conditioning circuit and an analog-to-digital conversion circuit;
[0012] The data conditioning circuit includes a production environment monitoring information receiving end, an equipment status monitoring information receiving end, and a quality monitoring information receiving end, and also includes a production environment monitoring conditioning information output end, an equipment status monitoring conditioning information output end, and a quality monitoring conditioning information output end;
[0013] The analog-to-digital conversion circuit includes a production environment monitoring and conditioning information receiving terminal, an equipment status monitoring and conditioning information receiving terminal, and a quality monitoring and conditioning information receiving terminal. It also includes a production environment monitoring preprocessing information output terminal, an equipment status monitoring preprocessing information output terminal, and a quality monitoring preprocessing information output terminal. The production environment monitoring and conditioning information receiving terminal is connected to the production environment monitoring and conditioning information output terminal, the equipment status monitoring and conditioning information receiving terminal is connected to the equipment status monitoring and conditioning information output terminal, and the quality monitoring and conditioning information receiving terminal is connected to the quality monitoring and conditioning information output terminal.
[0014] Optionally, the main control module further includes a processor and a communication protocol unit; the communication protocol unit includes a production environment monitoring preprocessing information receiving end, an equipment status monitoring preprocessing information receiving end, and a quality monitoring preprocessing information receiving end, and also includes a production environment monitoring information conversion output end, an equipment status monitoring information conversion output end, and a quality monitoring information conversion output end;
[0015] The processor includes a production environment monitoring information conversion and receiving terminal, an equipment status monitoring information conversion and receiving terminal, and a quality monitoring information conversion and receiving terminal. The production environment monitoring information conversion and receiving terminal is connected to the production environment monitoring information conversion and output terminal, the equipment status monitoring information conversion and receiving terminal is connected to the equipment status monitoring information conversion and output terminal, and the quality monitoring information conversion and receiving terminal is connected to the quality monitoring information conversion and output terminal.
[0016] Optionally, it also includes a communication interface module; the communication interface module includes multiple external data receiving terminals and multiple raw data output terminals;
[0017] The plurality of external data receiving terminals are respectively used to communicate with the equipment status monitoring information output terminal, the quality monitoring information output terminal and the external device. The data processing module also includes a backup information receiving terminal. The plurality of raw data output terminals are respectively electrically connected to the equipment status monitoring information receiving terminal, the quality monitoring information receiving terminal and the backup information receiving terminal.
[0018] Optionally, the processor also includes a display module; the display module includes a data display receiver, and the processor also includes a data display output terminal, wherein the data display receiver is connected to the data display output terminal.
[0019] Optionally, the processor also includes a touch module; the touch module includes a control information output terminal, and the processor also includes a control information receiving terminal, wherein the control information output terminal is connected to the control information receiving terminal.
[0020] Optionally, it also includes a dustproof and waterproof housing and an integrated motherboard, wherein the main control module is integrated on the integrated motherboard, and the integrated motherboard and the data preprocessing module are installed inside the dustproof and waterproof housing.
[0021] Optionally, it also includes an electromagnetic shielding unit, which covers the inner wall of the dustproof and waterproof housing to shield against electromagnetic interference.
[0022] Optionally, it also includes a heat dissipation module located inside the dustproof and waterproof housing for heat dissipation of the cigarette production data acquisition device.
[0023] The cigarette production data acquisition device provided by this utility model monitors the temperature, humidity, and dust particles in the production environment, the motor speed and vibration of the production equipment, and the weight, length, and draw resistance of the cigarettes during cigarette production through a production environment monitoring unit, an equipment monitoring unit, and a quality monitoring unit. This achieves comprehensive monitoring of the production environment, equipment status, and product quality, ensuring the stability of the production process and the consistency of product quality. Simultaneously, the monitored parameters are input into a data processing module for centralized processing and analysis, enabling real-time data transmission and remote monitoring, greatly improving the level of intelligent production management.
[0024] It should be understood that the description in this section is not intended to identify key or essential features of the embodiments of this utility model, nor is it intended to limit the scope of this utility model. Other features of this utility model will become readily apparent from the following description. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 A schematic diagram of the structure of a cigarette production data acquisition device provided in an embodiment of this utility model;
[0027] Figure 2 A schematic diagram of another cigarette production data acquisition device provided in this embodiment of the present utility model;
[0028] Figure 3 A schematic diagram of the structure of another cigarette production data acquisition device provided in this embodiment of the utility model;
[0029] Figure 4 This is a schematic diagram of the structure of another cigarette production data acquisition device provided in this embodiment of the utility model. Detailed Implementation
[0030] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0031] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the utility model described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0032] Figure 1 A schematic diagram of a cigarette production data acquisition device provided in an embodiment of this utility model is shown below. Figure 1As shown, the device includes multiple sensor modules and a data processing module 40. The multiple sensor modules include a production environment monitoring unit 10, an equipment monitoring unit 20, and a quality monitoring unit 30. The production environment monitoring unit 10 includes a production environment monitoring information output terminal 10a. The equipment monitoring unit 20 includes an equipment status monitoring information output terminal 20a. The quality monitoring unit 30 includes a quality monitoring information output terminal 30a. The data processing module 40 includes a production environment monitoring information receiving terminal 40a, an equipment status monitoring information receiving terminal 40b, and a quality monitoring information receiving terminal 40c. The production environment monitoring information receiving terminal 4a is electrically connected to the production environment monitoring information output terminal 10a, the equipment status monitoring information receiving terminal 40b is communicatively connected to the equipment status monitoring information output terminal 20a, and the quality monitoring information receiving terminal 40c is communicatively connected to the quality monitoring information output terminal 30a.
[0033] Specifically, refer to Figure 1 The production environment monitoring unit 10 is used to monitor the temperature, humidity, and dust particle parameters in the production environment in real time to ensure that the production environment meets the stringent requirements of cigarette production. For example, humidity in the production environment can be monitored using a humidity sensor, temperature can be monitored using a temperature sensor, and dust particles can be monitored using an optical particle counter. The temperature, humidity, and dust particle parameters monitored by the humidity sensor, temperature sensor, and optical particle counter are output to the production environment monitoring information receiving terminal 40a of the data processing module 40 via the production environment monitoring information output terminal 10a, wherein the production environment monitoring information receiving terminal 40a is electrically connected to the production environment monitoring information output terminal 10a. The data processing module 40 processes the temperature, humidity, and dust particle parameters to determine whether the production environment meets the requirements for cigarette production.
[0034] Furthermore, the equipment monitoring unit 20 is responsible for monitoring the operating status of the cigarette production equipment, including motor speed and vibration, thereby enabling timely detection and early warning of potential equipment failures. For example, the motor speed of the production equipment can be acquired through an external encoder or Hall sensor, and the motor vibration can be acquired through an external accelerometer. It is understood that when monitoring the operating status of the cigarette production equipment, the encoder, Hall sensor, and accelerometer all need to be installed on the production equipment. Therefore, the acquired parameters can be output from the equipment status monitoring information output terminal 20a of the equipment monitoring unit 20 to the equipment status monitoring information receiving terminal 40b of the data processing module 40, where the equipment status monitoring information receiving terminal 40b is communicatively connected to the equipment status monitoring information output terminal 20a. The data processing module 40 processes the relevant parameters of motor speed and vibration to determine whether the cigarette production equipment is operating normally.
[0035] Furthermore, the quality monitoring unit 30 is used to monitor the quality of cigarette products. By monitoring key indicators such as the weight, length, and draw resistance of the cigarettes, it ensures the consistency and stability of the cigarette product quality. For example, a high-precision sensor (such as an electromagnetic force balancer) can be used to weigh the cigarettes in real time during production, a high-speed camera can be used to scan both ends of the cigarette to measure the length, and a differential pressure sensor can be used to measure the draw resistance. Similarly, monitoring the key indicators of cigarette weight, length, and draw resistance needs to be done in real time during cigarette production. Therefore, high-precision sensors, high-speed cameras, and differential pressure sensors need to be installed on the production equipment. The acquired parameters can be output from the quality monitoring information output terminal 30a of the quality monitoring unit 30 to the quality monitoring information receiving terminal 40c of the data processing module 40, where the quality monitoring information receiving terminal 40c is communicatively connected to the quality monitoring information output terminal 30a. The data processing module 40 processes the relevant parameters of cigarette weight, length, and draw resistance to determine whether the cigarette quality maintains consistency and stability.
[0036] This embodiment of the invention monitors the temperature, humidity, and dust particles in the cigarette production environment, the motor speed and vibration of the production equipment, and the weight, length, and draw resistance of the cigarettes through a production environment monitoring unit, an equipment monitoring unit, and a quality monitoring unit. This achieves comprehensive monitoring of the production environment, equipment status, and product quality, ensuring the stability of the production process and the consistency of product quality. Simultaneously, the monitored parameters are input into a data processing module for centralized processing and analysis, enabling real-time data transmission and remote monitoring, significantly improving the level of intelligent production management.
[0037] Optionally, Figure 2 A schematic diagram of another cigarette production data acquisition device provided in an embodiment of this utility model is shown below. Figure 2 As shown, the data processing module in this device includes a data preprocessing module 41 and a main control module 42. The data preprocessing module 41 includes a production environment monitoring information receiving terminal 40a, an equipment status monitoring information receiving terminal 40b, and a quality monitoring information receiving terminal 40c, as well as production environment monitoring preprocessed information output terminals 41a, equipment status monitoring preprocessed information output terminals 41b, and quality monitoring preprocessed information output terminals 41c. The main control module 42 includes a production environment monitoring preprocessed information receiving terminal 42a, an equipment status monitoring preprocessed information receiving terminal 42b, and a quality monitoring preprocessed information receiving terminal 42c. The production environment monitoring preprocessed information receiving terminal 42a is connected to the production environment monitoring preprocessed information output terminal 41a, the equipment status monitoring preprocessed information receiving terminal 42b is connected to the equipment status monitoring preprocessed information output terminal 41b, and the quality monitoring preprocessed information receiving terminal 42c is connected to the quality monitoring preprocessed information output terminal 41c.
[0038] Specifically, the data preprocessing module 41 is used to preprocess the signals collected by the production environment monitoring unit 10, the equipment monitoring unit 20 and the quality monitoring unit 30 to meet the signal format requirements of the main control module 42, so that the main control module 42 can process and analyze the signals more accurately.
[0039] In an alternative embodiment, reference Figure 2 The data preprocessing module 41 includes a data conditioning circuit 411 and an analog-to-digital conversion circuit 412. The data conditioning circuit 411 includes a production environment monitoring information receiving terminal 40a, an equipment status monitoring information receiving terminal 40b, and a quality monitoring information receiving terminal 40c, as well as production environment monitoring conditioning information output terminals 411a, 411b, and 411c. The analog-to-digital conversion circuit 412 includes a production environment monitoring conditioning information receiving terminal 412a, 412b, and 412c, as well as production environment monitoring preprocessing information output terminals 41a, 41b, and 41c. The production environment monitoring conditioning information receiving terminal 412a is connected to the production environment monitoring conditioning information output terminal 411a, the equipment status monitoring conditioning information receiving terminal 412b is connected to the equipment status monitoring conditioning information output terminal 411b, and the quality monitoring conditioning information receiving terminal 412c is connected to the quality monitoring conditioning information output terminal 411c.
[0040] Specifically, since the signals collected by the production environment monitoring unit 10, equipment monitoring unit 20, and quality monitoring unit 30 may experience signal attenuation and noise interference during transmission to the data processing module 40, the data conditioning circuit 411 receives parameters of temperature, humidity, and dust particles in the production environment through the production environment monitoring information receiving terminal 40a, parameters of motor speed and vibration of the production equipment through the equipment status monitoring information receiving terminal 40b, and parameters of weight, length, and draw resistance of cigarettes through the quality monitoring information receiving terminal 40c. Then, it performs filtering, amplification, and linearization on these three signals respectively, thereby improving the accuracy and reliability of the signals and providing strong support for subsequent signal processing and analysis. Furthermore, the processed three signals are output to the analog-to-digital converter circuit 412 via the production environment monitoring conditioning information output terminal 411a, the equipment status monitoring conditioning information output terminal 411b, and the quality monitoring conditioning information output terminal 411c, respectively. The production environment monitoring conditioning information receiving terminal 412a, the equipment status monitoring conditioning information receiving terminal 412b, and the quality monitoring conditioning information receiving terminal 412c of the analog-to-digital converter circuit 412 receive the signals and convert them into digital signals. These digital signals are then output to the main control module 42 via the production environment monitoring preprocessing information output terminal 41a, the equipment status monitoring preprocessing information output terminal 41b, and the quality monitoring preprocessing information output terminal 41c, respectively, so that the main control module 42 can process and analyze the digital signals.
[0041] In an alternative embodiment, reference Figure 2 The main control module 42 includes a processor 422 and a communication protocol unit 421. The communication protocol unit 421 includes a production environment monitoring preprocessing information receiving end 42a, an equipment status monitoring preprocessing information receiving end 42b, and a quality monitoring preprocessing information receiving end 42c, as well as production environment monitoring information conversion output ends 421a, 421b, and 421c. The processor 422 includes a production environment monitoring information conversion receiving end 422a, an equipment status monitoring information conversion receiving end 422b, and a quality monitoring information conversion receiving end 422c. The production environment monitoring information conversion receiving end 422a is connected to the production environment monitoring information conversion output end 421a, the equipment status monitoring information conversion receiving end 422b is connected to the equipment status monitoring information conversion output end 421b, and the quality monitoring information conversion receiving end 422c is connected to the quality monitoring information conversion output end 421c.
[0042] Specifically, due to differences in peripheral resources and application scenarios, different processors or devices may have different choices and implementation methods for communication protocols. Therefore, when the analog-to-digital converter circuit 412 inputs the converted digital signal into the main control module 42, the digital signal first needs to pass through the communication protocol unit 421 to convert the three digital signals into a signal format supported by the processor 422. Then, through the production environment monitoring information conversion output terminal 421a, the equipment status monitoring information conversion output terminal 421b, and the quality monitoring information conversion output terminal 421c, the three converted signals are respectively input to the production environment monitoring information conversion receiving terminal 422a, the equipment status monitoring information conversion receiving terminal 422b, and the quality monitoring information conversion receiving terminal 422c of the processor 422 for data processing. This realizes real-time, multi-dimensional acquisition and centralized processing of production environment, equipment status, and cigarette quality, effectively solving the problems of data lag, large error, and low integration in the prior art, and improving the accuracy and reliability of data acquisition.
[0043] This embodiment of the invention amplifies, filters, linearizes, and converts the signal before data processing by adding a data conditioning circuit and an analog-to-digital conversion circuit to the data preprocessing module. This solves the problems of signal attenuation and signal distortion caused by noise interference during data transmission, improving the accuracy and reliability of the signal and providing strong support for subsequent data processing and analysis by the main control module. Furthermore, by setting up a communication protocol unit and processor in the main control module, real-time, multi-dimensional acquisition and centralized processing of production environment, equipment status, and cigarette quality are achieved. This effectively solves the problems of data lag, large errors, and low integration in existing technologies, improving the accuracy and reliability of data acquisition.
[0044] Optionally, Figure 3 A schematic diagram of another cigarette production data acquisition device provided in this embodiment of the present invention is shown below. Figure 3 As shown, the device also includes a communication interface module 50, which includes multiple external data receiving terminals 51 and multiple raw data output terminals 52. The multiple external data receiving terminals 51 are respectively used to communicate with the equipment status monitoring information output terminal 20a, the quality monitoring information output terminal 30a, and external devices. The data processing module 40 also includes a backup information receiving terminal 43a. The multiple raw data output terminals 52 are electrically connected to the equipment status monitoring information receiving terminal 40b, the quality monitoring information receiving terminal 40c, and the backup information receiving terminal 43a, respectively.
[0045] Specifically, the communication interface module 50 is used to achieve stable communication with the host computer, production equipment, and remote monitoring center. Since both the equipment monitoring unit 20 and the quality monitoring unit 30 need to be placed close to the production equipment to monitor the operating status of the production equipment and the production quality of cigarettes, the collected information output by the equipment status monitoring information output terminal 20a and the quality monitoring information output terminal 30a is first received by the external data receiving terminals 51a and 51b of the communication interface module 50, and then output by the raw data output terminals 52a and 52b to the equipment status monitoring information receiving terminals 40b and 40c in the data processing module 40. The equipment status monitoring information output terminals 20a and 30a are communicatively connected to the external data receiving terminal 51, and the raw data output terminal 52 is electrically connected to the equipment status monitoring information receiving terminals 40b and 40c.
[0046] Furthermore, the multiple external data receiving terminals 51 also include a receiving terminal 51c that is connected to external devices for communication. The data received by this receiving terminal is output to the backup information receiving terminal 43a in the data processing module 40 through the original data output terminal 52c. The data processing module 40 processes and analyzes the information from the external devices, thereby realizing stable communication between the cigarette production data acquisition device and other devices, and ensuring real-time transmission and sharing of data.
[0047] Optionally, continue to refer to Figure 3 The data acquisition device also includes a display module 60; the display module 60 includes a data display receiver 60a, and the processor 422 also includes a data display output terminal 422e, with the data display receiver 60a and the data display output terminal 422e connected.
[0048] Specifically, the data display receiver 60a receives various production environment, equipment status, and cigarette quality-related data monitored by the production environment monitoring unit 10, equipment monitoring unit 20, and quality monitoring unit 30, which have been processed by the processor 422. The data is then displayed on the display module 60, along with relevant information and alarm messages. This allows operators to monitor and record relevant data in real time, and the alarm messages provide a clear indication of any abnormalities in the cigarette production process, thus ensuring the reliability of cigarette production. For example, the display module 60 can be a high-definition LCD screen.
[0049] Optionally, continue to refer to Figure 3 The data acquisition device also includes a touch module 70; the touch module 70 includes a control information output terminal 70a, and the processor 422 also includes a control information receiving terminal 422d, with the control information output terminal 70a connected to the control information receiving terminal 422d.
[0050] Specifically, when operators need to perform parameter settings, data queries, and fault diagnosis on the data acquisition device, they can output operation commands to the control information receiving end 422d of the processor 422 through the control information output terminal 70a of the touch module 70. The processor 422 then identifies and analyzes the operation commands and controls the various functional modules to make relevant responses. The touch module 70 provides a more intuitive and user-friendly operation method, greatly improving the convenience and efficiency of operation. For example, the touch module 70 can be a touch screen operating interface.
[0051] Optionally, Figure 4 A schematic diagram of the structure of another cigarette production data acquisition device provided in this embodiment of the present invention is shown below. Figure 4 As shown, the device also includes a dustproof and waterproof housing 80 and an integrated motherboard. The main control module 422 is integrated on the integrated motherboard, and the integrated motherboard and the data preprocessing module 41 are installed inside the dustproof and waterproof housing 80.
[0052] Specifically, the dustproof and waterproof housing 80 effectively prevents dust and water droplets from entering the device, protecting internal electronic components from damage. The production environment monitoring unit 10, used to monitor temperature, humidity, and dust particles in the production environment, is exposed to the production environment on one side through an opening in the dustproof and waterproof housing 80, while the other side is connected to the data processing module 40 via a cable inside the dustproof and waterproof housing 80. The dustproof and waterproof housing 80 protects the sensor cable entry point through a sealed interface, ensuring the safety of internal electronic components. The equipment monitoring unit 20 and the quality monitoring unit 30 are located outside the dustproof and waterproof housing 80 and are connected to the communication interface module 50 located inside the dustproof and waterproof housing 80 via communication. Furthermore, the display module 60 and the touch module 70 are both located on the surface of the dustproof and waterproof housing 80, allowing operators to intuitively monitor the device's operating status and data information, achieving real-time monitoring and precise management of the production process.
[0053] Optionally, continue to refer to Figure 4 The device also includes an electromagnetic shielding unit 90, which covers the inner wall of the dustproof and waterproof housing 80 to shield electromagnetic interference.
[0054] Specifically, the electromagnetic shielding unit 90 covers the inner wall of the dustproof and waterproof housing 80, blocking external electromagnetic interference through physical isolation and conductive materials, ensuring the accuracy and stability of data acquisition, effectively protecting internal electronic components from damage, and extending the service life of the device.
[0055] Optionally, continue to refer to Figure 4The device also includes a heat dissipation module 100, located inside the dustproof and waterproof housing 80, for dissipating heat from the cigarette production data acquisition device. For example, the heat dissipation module 100 may be a cooling fan to prevent equipment failure and data distortion due to overheating.
[0056] This utility model embodiment integrates a production environment monitoring unit, an equipment monitoring unit, a quality monitoring unit, a data preprocessing module, and a main control module to comprehensively monitor the production environment, equipment status, and product quality. It achieves real-time, multi-dimensional collection and centralized processing of cigarette production data, effectively solving the problems of data lag, large errors, and low integration in the prior art, and improving the accuracy and reliability of data collection.
[0057] The specific embodiments described above do not constitute a limitation on the scope of protection of this utility model. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.
Claims
1. A cigarette production data acquisition device, characterized in that, include: The system includes multiple sensor modules, including a production environment monitoring unit, an equipment monitoring unit, and a quality monitoring unit; the production environment monitoring unit includes a production environment monitoring information output terminal; the equipment monitoring unit includes an equipment status monitoring information output terminal; and the quality monitoring unit includes a quality monitoring information output terminal. The data processing module includes a production environment monitoring information receiving end, an equipment status monitoring information receiving end, and a quality monitoring information receiving end; the production environment monitoring information receiving end is electrically connected to the production environment monitoring information output end, the equipment status monitoring information receiving end is communicatively connected to the equipment status monitoring information output end, and the quality monitoring information receiving end is communicatively connected to the quality monitoring information output end.
2. The cigarette production data acquisition device according to claim 1, characterized in that, The data processing module includes a data preprocessing module and a main control module; The data preprocessing module includes the production environment monitoring information receiving end, the equipment status monitoring information receiving end, and the quality monitoring information receiving end, and also includes the production environment monitoring preprocessing information output end, the equipment status monitoring preprocessing information output end, and the quality monitoring preprocessing information output end; The main control module includes a production environment monitoring preprocessing information receiving terminal, an equipment status monitoring preprocessing information receiving terminal, and a quality monitoring preprocessing information receiving terminal. The production environment monitoring preprocessing information receiving terminal is connected to the production environment monitoring preprocessing information output terminal, the equipment status monitoring preprocessing information receiving terminal is connected to the equipment status monitoring preprocessing information output terminal, and the quality monitoring preprocessing information receiving terminal is connected to the quality monitoring preprocessing information output terminal.
3. The cigarette production data acquisition device according to claim 2, characterized in that, The data preprocessing module includes a data conditioning circuit and an analog-to-digital conversion circuit; The data conditioning circuit includes a production environment monitoring information receiving end, an equipment status monitoring information receiving end, and a quality monitoring information receiving end, and also includes a production environment monitoring conditioning information output end, an equipment status monitoring conditioning information output end, and a quality monitoring conditioning information output end; The analog-to-digital conversion circuit includes a production environment monitoring and conditioning information receiving terminal, an equipment status monitoring and conditioning information receiving terminal, and a quality monitoring and conditioning information receiving terminal. It also includes a production environment monitoring preprocessing information output terminal, an equipment status monitoring preprocessing information output terminal, and a quality monitoring preprocessing information output terminal. The production environment monitoring and conditioning information receiving terminal is connected to the production environment monitoring and conditioning information output terminal, the equipment status monitoring and conditioning information receiving terminal is connected to the equipment status monitoring and conditioning information output terminal, and the quality monitoring and conditioning information receiving terminal is connected to the quality monitoring and conditioning information output terminal.
4. The cigarette production data acquisition device according to claim 2, characterized in that, The main control module also includes a processor and a communication protocol unit; the communication protocol unit includes a production environment monitoring preprocessing information receiving end, an equipment status monitoring preprocessing information receiving end and a quality monitoring preprocessing information receiving end, and also includes a production environment monitoring information conversion output end, an equipment status monitoring information conversion output end and a quality monitoring information conversion output end. The processor includes a production environment monitoring information conversion and receiving terminal, an equipment status monitoring information conversion and receiving terminal, and a quality monitoring information conversion and receiving terminal. The production environment monitoring information conversion and receiving terminal is connected to the production environment monitoring information conversion and output terminal, the equipment status monitoring information conversion and receiving terminal is connected to the equipment status monitoring information conversion and output terminal, and the quality monitoring information conversion and receiving terminal is connected to the quality monitoring information conversion and output terminal.
5. The cigarette production data acquisition device according to claim 1, characterized in that, It also includes a communication interface module; the communication interface module includes multiple external data receiving ends and multiple raw data output ends; The plurality of external data receiving terminals are respectively used to communicate with the equipment status monitoring information output terminal, the quality monitoring information output terminal and the external device. The data processing module also includes a backup information receiving terminal. The plurality of raw data output terminals are respectively electrically connected to the equipment status monitoring information receiving terminal, the quality monitoring information receiving terminal and the backup information receiving terminal.
6. The cigarette production data acquisition device according to claim 2, characterized in that, It also includes a display module; the display module includes a data display receiver, and the processor also includes a data display output terminal, wherein the data display receiver is connected to the data display output terminal.
7. The cigarette production data acquisition device according to claim 2, characterized in that, It also includes a touch module; the touch module includes a control information output terminal, and the processor also includes a control information receiving terminal, the control information output terminal being connected to the control information receiving terminal.
8. The cigarette production data acquisition device according to claim 2, characterized in that, It also includes a dustproof and waterproof housing and an integrated motherboard, with the main control module integrated on the integrated motherboard, and the integrated motherboard and the data preprocessing module installed inside the dustproof and waterproof housing.
9. The cigarette production data acquisition device according to claim 8, characterized in that, It also includes an electromagnetic shielding unit, which covers the inner wall of the dustproof and waterproof housing to shield against electromagnetic interference.
10. The cigarette production data acquisition device according to claim 8, characterized in that, It also includes a heat dissipation module, which is located inside the dustproof and waterproof housing and is used for heat dissipation of the cigarette production data acquisition device.