A shutter waterproof detection device

Abstract

The utility model discloses a shutter waterproof detection device relates to the production technical field of the shutter, including water tank 2, still include having test box subassembly, spray subassembly and intelligent control subassembly, test box subassembly sets up on water tank 2's upper face, spray subassembly sets up on water tank 2's upper face, the periphery of test box subassembly, intelligent control subassembly sets up on water tank 2's upper face, one side of test box subassembly, test box subassembly includes test box body and negative pressure generating component. Have simple structure, convenient to use, can detect waterproof performance, can detect assembly quality etc. characteristics, be applicable to the detection of various shutter of waterproof performance requirement.

Description

Technical Field

[0001] This utility model relates to the field of louver production technology, and in particular to a louver waterproof testing device. Background Technology

[0002] In existing technologies, some equipment that must be enclosed for safety, especially those used in harsh weather and desert regions such as energy storage containers, photovoltaic inverters, box-type transformers, and mobile power vehicles, must dissipate heat through ventilation. Therefore, louvers are often installed to achieve heat dissipation. However, such equipment has relatively high requirements for the ventilation louvers, with waterproof performance testing being particularly important.

[0003] Chinese patent (patent application number 202411469276.4) discloses a "Marine Weatherproof Louver Device and Control Method," in which electrically controlled louvers are installed facing outwards from the cabin ventilation and heat dissipation vents, and leak-detection louvers are installed facing inwards. Water-pressure-reducing and dust-proof cotton is placed between the leak-detection louvers and the electrically controlled louvers to form a weatherproof louver device. A leak detection module is connected to a leak detection cable inside the leak-detection louver and a PLC module of the electric control system. The PLC module is connected to a temperature measuring instrument inside the cabin and, through sensors and actuators, to the electrically controlled louvers. In addition to conventional rainproof and heat dissipation functions, this marine weatherproof louver device and control method also includes dustproofing, control of louver opening airflow, drainage outlets, leak detection alarms, temperature detection, and detachable maintenance, effectively improving the airflow of the cabin louver openings and preventing risks from water ingress and excessive temperature.

[0004] Another Chinese patent (patent application number 201921400878.9) discloses a "Venetian blind performance testing device," which includes an environmental chamber and a rainwater collection and measurement device. The rainwater collection and measurement device includes a rainwater collection tank and a weighing system. The environmental chamber includes a rain outlet, and the rainwater collection tank includes an inlet and an outlet. The environmental chamber and the rainwater collection tank are adjacent to each other with a gap. The rain outlet is adjacent to the inlet, and the gap is used to accommodate the venetian blind to be tested. The venetian blind to be tested is located between the rain outlet and the inlet. The weighing system includes a weighing instrument and a collection container, which is connectable to and disconnectable from the outlet. The weighing instrument is used to weigh the rainwater flowing into the collection container within a preset time. This venetian blind performance testing device uses a weighing sensor to weigh the rainwater over a certain period of time to determine the rainwater flow rate, which offers higher accuracy compared to flow meter measurement. Summary of the Invention

[0005] The technical problem to be solved by this utility model is to provide a louver testing device that is simple in structure, easy to use, and can detect both waterproof performance and assembly quality.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is to design a waterproof testing device for louvers: including a water tank 2, and further including a test box assembly, a spray assembly and an intelligent control assembly; the test box assembly is set on top of the water tank 2, the spray assembly is set on top of the water tank 2 and around the test box assembly, and the intelligent control assembly is set on top of the water tank 2 and on one side of the test box assembly.

[0007] The test chamber assembly includes a test chamber body and a negative pressure generating component. The test chamber body includes a test chamber frame 5, a left side test frame plate 7, two front and rear side test frame plates 10, one or more left side test mounting frames 4, two or more front and rear side test mounting frames 13, one or more quick clamps 6, a test chamber observation door 17, and a test chamber bottom plate 27. The left side test frame plate 7 is located on the left side of the test chamber frame 5, the front and rear side test frame plates 10 are respectively located on the front and rear sides of the test chamber frame 5, and the test chamber observation door 17 is located on the right side of the test chamber frame 5. The test chamber bottom plate 27 is set on the bottom surface of the test chamber frame 5; the left side test mounting frame 4 and the front and rear side test mounting frames 13 are respectively set on the left side test frame plate 7 and the front and rear side test frame plates 10; the quick clamps 6 are respectively set on the left side test frame plate 7 around the left side test mounting frame 4 and on the front and rear side test frame plates 10 around the front and rear side test mounting frames 13; the negative pressure generating component includes a suction hood 14 and one or more suction fans 12, the suction hood 14 is set on the top of the test chamber frame 5, and the suction fan 12 is set on the top of the suction hood 14.

[0008] A water return hole 26 is also provided on the bottom plate 27 of the test chamber.

[0009] An observation window 18 is also provided on the observation door 17 of the test box.

[0010] Movable casters 1 are also provided at the four lower corners of the test chamber.

[0011] The spray assembly includes a spray pipe support 3, a spray pipe 9, one or more nozzles 8, and a water pump 25. The spray pipe support 3 is arranged around the periphery of the water tank 2, and the height of the spray section of the spray pipe 9 supported on it corresponds to the upper part of the test chamber. The water pump 25 is located inside the water tank 2, and its output end is connected to the input end of the spray pipe 9. The nozzles 8 are arranged on the spray section of the spray pipe 9, and each nozzle corresponds to a test mounting frame.

[0012] The spray assembly also includes a flow regulating valve 23, a pressure regulating valve 22, a pressure gauge 21, and a flow meter 19; the flow regulating valve 23 and the pressure regulating valve 22 are connected in sequence to the input end of the water pump 25 to the spray pipeline 9; the pressure gauge 21 and the flow meter 19 are installed in the intelligent control assembly, with the pressure gauge 21 connected to the input end of the spray pipeline 9 via a water pipe, and the flow meter 19 connected between the flow regulating valve 23 and the pressure regulating valve 22 via a water pipe.

[0013] The intelligent control component includes an intelligent control box 20 and an intelligent control box mounting plate 16. The intelligent control box mounting plate 16 is located on the rear right side of the test box, and the intelligent control box 20, pressure gauge 21, and flow meter 19 are respectively mounted on it. The intelligent control box 20 contains a PLC programmable controller component, and its panel is also equipped with a touch screen. The flow regulating valve 23, pressure regulating valve 22, water pump 25, and suction fan 12 are respectively connected to the PLC programmable controller component of the intelligent control box 20 through control lines.

[0014] The water tank 2 is an open-top, rectangular box with two or more longitudinal beams 24 for mounting the test box on its open end face.

[0015] This utility model discloses a waterproof testing device for louvers. The louver to be tested is installed on the side of the test chamber. Water is sprayed onto the louver to be tested from the upper side of the test chamber, while air is drawn into the inner cavity of the test chamber to create a negative pressure state. By observing the dryness and wetness of the inner cavity of the test chamber, the waterproof performance of the louver to be tested can be determined. Therefore, its structure is relatively simple and extremely convenient to use, and it can quickly test the waterproof performance of louvers. At the same time, the noise generated by the negative pressure air suction can also be used to determine whether there are quality problems in the production and assembly process of the louvers. Attached Figure Description

[0016] Figure 1 This is a front view schematic diagram of the present invention;

[0017] Figure 2 This is a left-side view of the present invention;

[0018] Figure 3 This is a right-side view of the present invention;

[0019] Figure 4 This is a top view of the present invention;

[0020] Figure 5 This is a right sectional view of the present invention along the AA axis.

[0021] In the picture:

[0022] 1 is a caster, 2 is a water tank, 3 is a spray pipe support, 4 is a left side test mounting frame, 5 is a test chamber frame, 6 is a quick clamp, 7 is a left side test frame plate, 8 is a nozzle, 9 is a spray pipe, 10 is a front and rear side test frame plate, 11 is a front and rear side louver test mounting hole, 12 is a suction fan, 13 is a front and rear side test mounting frame, 14 is a suction hood, 15 is a left side louver test mounting hole, 16 is an intelligent control screen mounting plate, 17 is a test chamber observation door, 18 is an observation window, 19 is a flow meter, 20 is an intelligent control box, 21 is a pressure gauge, 22 is a pressure regulating valve, 23 is a flow regulating valve, 24 is a longitudinal beam, 25 is a water pump, 26 is a return water hole, and 27 is a test chamber bottom plate. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments. The following description is by way of example, but the scope of protection of the present invention should not be limited thereto.

[0024] The directions in this instruction manual and its accompanying drawings are explained as follows:

[0025] Figure 1 The front is the actual front, the inside is the actual back; the top is the actual top, the bottom is the actual bottom; the left and right are the actual left and right respectively.

[0026] Figure 2 The front is the actual left side, the inside is the actual right side; the right side is the actual front, the left side is the actual back; the top and bottom are the actual top and bottom respectively.

[0027] Figure 3 and Figure 5 The front is the actual right side, the inside is the actual left side; the right side is the actual back, the left side is the actual front; the top and bottom are the actual top and bottom respectively.

[0028] Figure 4 The front is the actual top, the inside is the actual bottom; the right is the actual right side, the left is the actual left side; the top and bottom are the actual back and front, respectively.

[0029] Example:

[0030] The waterproof testing device for venetian blinds in this embodiment consists of a water tank 2, a test chamber assembly, a spray assembly, and an intelligent control assembly. The test chamber assembly is located on top of the water tank 2, the spray assembly is located on top of the water tank 2 and around the test chamber assembly, and the intelligent control assembly is located on top of the water tank 2 and on one side of the test chamber assembly.

[0031] Water tank 2 is an open-top box with a rectangular cross-section (i.e., an open-top bucket with a rectangular cross-section, or an open-top bucket with a square cross-section). Two or more (five in this example) longitudinal beams 24 are provided on its open end face for installing the test box. Movable casters 1 (heavy-duty casters are used in this example) are also provided at the four corners of the bottom of water tank 2.

[0032] The test chamber assembly consists of a test chamber body and a negative pressure generating component.

[0033] The test chamber is composed of a test chamber frame 5, a left side test frame plate 7, two front and rear side test frame plates 10, one or more (three in this example) left side test mounting frames 4, two or more (eight in this example, four in the front and four in the back) front and rear side test mounting frames 13, one or more quick clamps 6, a test chamber observation door 17 (with an observation window 18), and a test chamber bottom plate 27 (with a water return hole 26).

[0034] The left side test frame plate 7 (with multiple left side louver test mounting holes 15, three in this example), the front and rear side test frame plates 10 (divided into front and rear pieces, each with multiple front and rear side louver test mounting holes 11, four in this example), the test chamber observation door 17, and the test chamber bottom plate 27 are respectively located on the left side, front and rear sides, right side, and bottom of the test chamber frame 5.

[0035] The left side test mounting frame 4 (three in this example, but one or two can also be used, mainly for testing relatively small louvers) and the front and rear side test mounting frames 13 (four in this example, but one, two, four or more can also be used, mainly for testing relatively large louvers) are respectively mounted on the left side test frame plate 7 and the front and rear side test frame plates 10 (two pieces). Simultaneously, multiple quick clamps 6 (commercially available) are also installed on the left side test frame plate 7 and the front and rear side test frame plates 10 around the left side test mounting frame 4 and the front and rear side test frame plates 13, respectively, for quickly clamping the louvers to be tested. The joints between the left side test mounting frame 4 and the front and rear side test mounting frames 13 and the left side test frame plate 7 and the front and rear side test frame plates 10 are all sealed with sealant to prevent water from seeping into the inner cavity of the test chamber during operation.

[0036] The negative pressure generating component consists of a suction hood 14 and one or more suction fans 12 (the specific number corresponds to the number of front and rear side test mounting frames 13 set on one side of the front and rear side test frame plate 10, which is four in this example). The suction hood 14 is set on top of the test box frame 5 (forming a closed test box), and the suction fans 12 are evenly arranged on top of the suction hood 14.

[0037] The spray assembly consists of a spray pipe support 3, a spray pipe 9, one or more nozzles 8, a water pump 25, a flow regulating valve 23, a pressure regulating valve 22, a pressure gauge 21, and a flow meter 19.

[0038] The sprinkler pipe support 3 is supported by the upper ends of multiple columns installed around the water tank 2. It is formed by a frame strip, the height of which corresponds to the upper part of the test chamber, and the spray section of the spray pipe 9 is placed in... The water pump 25 is submerged in the water inside the water tank 2, and its output end is connected to the input end of the spray pipe 9. The flow regulating valve 23 and the pressure regulating valve 22 are connected in sequence from the water pump 25 to the input end of the spray pipe 9. The nozzle 8 is connected to the spray section of the spray pipe 9 through a steel wire hose (its angle and direction can be adjusted arbitrarily). Each nozzle 8 corresponds to a test installation frame (i.e., a louver to be tested). The pressure gauge 21 and the flow meter 19 are both in the intelligent control component. The pressure gauge 21 is connected to the pressure regulating valve 22 through a water pipe to the input end of the spray pipe 9. The flow meter 19 is connected to the flow regulating valve 23 and the pressure regulating valve 22 through a water pipe. The two are used to regulate the flow rate and pressure of the water in the spray pipe 9, respectively.

[0039] The intelligent control component consists of an intelligent control box 20 and an intelligent control panel mounting plate 16. The intelligent control box mounting plate 16 is located on the rear right side of the test chamber, and the intelligent control box 20, pressure gauge 21, and flow meter 19 are mounted on it. The intelligent control box 20 contains a PLC programmable controller component, and its panel is equipped with a touch screen. The flow regulating valve 23, pressure regulating valve 22, water pump 25, and suction fan 12 are connected to the PLC programmable controller component of the intelligent control box 20 via control lines. By operating the touch screen, the working time of the water spraying and suction equipment, as well as the flow rate and pressure of the water in the spray pipe 9, can be set, and one-button start can be achieved to complete the test.

[0040] Before use, select the appropriate left side test frame plate 7, front and rear side test frame plate 10, left side test mounting frame 4, and front and rear side test mounting frame 13 according to the size and specifications of the louvers to be tested; then, fix the louvers to be tested in the left side louver test mounting hole 15 and the front and rear side louver test mounting hole 11 with quick clips 6; next, inject the clean water (ordinary water) used for testing into the water tank 2, and then connect the power input line of the intelligent control box 20 to the mains power; then, input the parameter values ​​required for testing (such as the flow rate and pressure of water in the spray pipe 9, the working time of the water pump 25 and the suction fan 12, etc.) through the touch screen on the intelligent control box 20.

[0041] During use, press the start / stop switch on the touchscreen of the intelligent control box 20. The PLC programmable controller component inside the intelligent control box 20 will then start the suction fan 12, drawing air out of the test chamber and creating a negative pressure state inside the chamber (simulating the use of louvers). This allows air from outside the test chamber to flow into the chamber through the louvers being tested, forming a cooling circulation airflow. During this process, carefully listen for any abnormal noises inside the test chamber. If vibration noise is present, it indicates that some or all of the louvers being tested have assembly quality problems, meaning that the slats of the louvers being tested are not securely installed and need to be reassembled.

[0042] The air test duration is generally controlled within 10-20 minutes. Afterwards, the PLC programmable controller in the intelligent control screen 20 starts the water pump 25 (while the suction fan 12 continues to operate until the test is complete). The test water drawn by the pump 25 passes through the flow regulating valve 23 and the pressure regulating valve 22 to control the flow and pressure respectively, and is then input into the spray pipe 9. It is then sprayed through each nozzle 8 onto the front of the corresponding louver to be tested. Although the inner cavity of the test chamber is still under negative pressure, under normal circumstances, the water sprayed onto the front of the louver to be tested will flow down the surface of the louver into the water tank 2, forming a cycle. Therefore, through the observation window 18, it can be seen that the inner cavity of the test chamber remains dry, indicating that the waterproof performance of these louvers to be tested is good and meets the product quality requirements. However, if the waterproof performance of the louvers to be tested does not meet the requirements, some water will seep into the inner cavity of the test chamber, forming obvious water stains. This can be observed and confirmed through the observation window 18.

[0043] The water spray test duration is generally controlled within 10-30 minutes. Then, the PLC programmable controller component in the intelligent control screen 20 shuts off the water pump 25, while the suction fan 12 continues to work for 10-20 minutes. The purpose is mainly to dry the surface moisture of the louvers to be tested, eliminating the need for a subsequent drying process. If a dedicated drying device is set up to speed up the test and the suction fan 12 and water pump 25 are shut off simultaneously, the test of this batch of louver products is then completed.

[0044] If water seeps into the inner cavity of the test chamber during the testing process, the seeped water will flow back into the water tank 2 through the return water hole 26.

[0045] During the water spraying test, the flow rate and pressure of the water in the spray pipe 9 are displayed in real time on the pressure gauge 21 and the flow meter 19. When the flow rate and pressure of the water in the spray pipe 9 exceed the preset parameter values, the PLC programmable controller component in the intelligent control screen 20 immediately adjusts the flow rate and pressure of the water in the spray pipe 9 through the flow regulating valve 23 and the pressure regulating valve 22.

[0046] By selecting left-side test frame plate 7, front and rear side test frame plate 10 (i.e., front and rear side louver test installation hole 11) of different sizes (i.e., the size of the left-side louver test installation hole 15), and matching left-side test installation frame 4 and front and rear side test installation frame 13, louvers of different sizes and specifications can be tested.

[0047] This utility model relates to a waterproof testing device for louvers, which is suitable for testing various louvers that require waterproof performance.

Claims

1. A waterproof testing device for louvers, comprising a water tank (2), characterized in that: It also includes a test chamber assembly, a spray assembly and an intelligent control assembly; the test chamber assembly is set on top of the water tank (2), the spray assembly is set on top of the water tank (2) and around the test chamber assembly, and the intelligent control assembly is set on top of the water tank (2) and on one side of the test chamber assembly. The test chamber assembly includes a test chamber body and a negative pressure generating component. The test chamber body includes a test chamber frame (5), a left side test frame plate (7), two front and rear side test frame plates (10), one or more left side test mounting frames (4), two or more front and rear side test mounting frames (13), one or more quick clamps (6), a test chamber observation door (17), and a test chamber bottom plate (27). The left side test frame plate (7) is located on the left side of the test chamber frame (5), and the front and rear side test frame plates (10) are respectively located on the front and rear sides of the test chamber frame (5). The test chamber observation door (17) is located on the right side of the test chamber frame (5). The test chamber bottom plate (27) is set on the bottom surface of the test chamber frame (5); the left side test mounting frame (4) and the front and rear side test mounting frames (13) are respectively set on the left side test frame plate (7) and the front and rear side test frame plates (10); the quick clamps (6) are respectively set on the left side test frame plate (7) around the left side test mounting frame (4) and on the front and rear side test frame plates (10) around the front and rear side test mounting frames (13); the negative pressure generating component includes a suction hood (14) and one or more suction fans (12), the suction hood (14) is set on the top of the test chamber frame (5), and the suction fan (12) is set on the top of the suction hood (14).

2. The louver waterproof testing device according to claim 1, characterized in that: A water return hole (26) is also provided on the bottom plate (27) of the test chamber.

3. The louver waterproof testing device according to claim 1, characterized in that: An observation window (18) is also provided on the observation door (17) of the test box.

4. The louver waterproof testing device according to claim 1, characterized in that: Movable casters (1) are also provided at the four lower corners of the test chamber.

5. The louver waterproof testing device according to any one of claims 1-4, characterized in that: The spray assembly includes a spray pipe support (3), a spray pipe (9), one or more nozzles (8), and a water pump (25). The spray pipe support (3) is located around the water tank (2), and the height of the spray section of the spray pipe (9) supported on it corresponds to the upper part of the test chamber. The water pump (25) is located inside the water tank (2), and its output end is connected to the input end of the spray pipe (9). The nozzles (8) are located on the spray section of the spray pipe (9), and each nozzle corresponds to a test mounting frame.

6. The louver waterproof testing device according to claim 5, characterized in that: The spray assembly also includes a flow regulating valve (23), a pressure regulating valve (22), a pressure gauge (21), and a flow meter (19); the flow regulating valve (23) and the pressure regulating valve (22) are connected in sequence to the input end of the water pump (25) to the spray pipeline (9); the pressure gauge (21) and the flow meter (19) are installed in the intelligent control assembly, the pressure gauge (21) is connected to the input end of the spray pipeline (9) through the pressure regulating valve (22) via a water pipe, and the flow meter (19) is connected between the flow regulating valve (23) and the pressure regulating valve (22) via a water pipe.

7. The louver waterproof testing device according to claim 6, characterized in that: The intelligent control component includes an intelligent control box (20) and an intelligent control box mounting plate (16); the intelligent control box mounting plate (16) is located on the rear right side of the test box, and the intelligent control box (20), pressure gauge (21) and flow meter (19) are respectively installed on it; the intelligent control box (20) contains a PLC programmable controller component, and its panel is also equipped with a touch screen. The flow regulating valve (23), pressure regulating valve (22), water pump (25) and suction fan (12) are respectively connected to the PLC programmable controller component of the intelligent control box (20) through control lines.

8. The louver waterproof testing device according to claim 7, characterized in that: The water tank (2) is an open box with a rectangular cross-section, and its open end face is provided with two or more longitudinal beams (24) for installing the test box.

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