New energy battery pack collision test device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANQI ELECTRONIC TECH (GUAN) CO LTD
- Filing Date
- 2025-09-07
- Publication Date
- 2026-07-14
AI Technical Summary
[0003]传统的新能源电池包碰撞装置虽然能够验证电池包在受到冲击时的安全性能,但是在车辆出现碰撞之后,其内部的壳体和零件可能会呈现尖锐状态,对电池包进行二次撞击,而新能源电池包碰撞装置无法对电池包进行二次撞击试验,会导致检测结果不准确
[0008] 1. In this utility model, after the first impact test, the linear guide rail drives the connecting block to rise, and the second electric push rod is activated. At this time, the second electric push rod will drive the piercing post to move to the outer end of the impact plate. Then, the linear guide rail is activated again to drive the impact plate to perform a second piercing impact test on the battery pack, thereby ensuring the accuracy of the test results.
Smart Images

Figure CN224499882U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery pack production technology, specifically to a collision testing device for new energy battery packs. Background Technology
[0002] The new energy battery pack collision testing device is mainly used to simulate actual collision scenarios, verify the safety performance of the battery pack under impact, and ensure compliance with the new national standards. It can simulate the continuous compression of the battery pack by the vehicle's own weight, verifying the impact resistance of new materials (such as MPP polypropylene microporous foam). These materials absorb energy through their micron-level pore structure, effectively controlling the temperature difference between the battery cells, and may become the mainstream protection solution after the implementation of the new regulations.
[0003] While traditional new energy battery pack collision devices can verify the safety performance of the battery pack under impact, after a vehicle collision, the internal shell and parts may become sharp, causing a secondary impact on the battery pack. Since new energy battery pack collision devices cannot perform secondary impact tests on the battery pack, this leads to inaccurate test results. Summary of the Invention
[0004] To address the aforementioned problems, this invention provides a new energy battery pack collision testing device capable of conducting secondary impact tests on battery packs.
[0005] To address the problems in existing technologies, this utility model provides a new energy battery pack collision testing device, including a main body, a secondary detection component installed inside the main body, a sliding plate slidably connected inside the detection slot, a fixed cylinder fixedly installed inside the detection box and located on both sides of the first electric push rod, a spring rod slidably connected inside the fixed cylinder, and a piercing post slidably connected inside the mounting slot. The secondary detection component includes a detection slot, a sliding plate, a disc, a fixed cylinder, a first electric push rod, a mounting slot, a second electric push rod, a piercing post, and a spring rod. The lower end of the disc is fixedly connected to the upper end of the spring rod, and there is a gap between the lower ends of the disc and the sliding plate. The mounting slot is fixedly opened inside the collision disc, and a set of second electric push rods is fixedly installed inside the mounting slot. The output shaft of the second electric push rod is fixedly connected to the upper end of the piercing post, enabling a secondary impact test on the battery pack.
[0006] Specifically, the first electric push rod is fixedly installed at the lower end of the testing box, and the first electric push rod is located directly below the sliding plate. The testing slot is opened inside the testing box, which makes it easier to clean the residue after the battery pack is tested.
[0007] Specifically, a set of testing boxes is fixedly installed on the main body of the equipment. A set of support frames is fixedly installed on the upper end of the testing boxes. A linear guide rail is fixedly installed on the side wall of the support frame. A slider is slidably connected to the linear guide rail. The slider and a connecting block are fixedly connected. The connecting block is slidably connected to a connecting column. The connecting column is fixedly installed on the testing box. A set of impact plates is fixedly installed on the lower end of the connecting block. A set of manipulators is installed on one side of the main body of the equipment, which enables mechanized battery pack impact tests to be performed under the operation of the operator, ensuring the safety of the operator. Beneficial effects
[0008] 1. In this utility model, after the first impact test, the linear guide rail drives the connecting block to rise, and the second electric push rod is activated. At this time, the second electric push rod will drive the piercing post to move to the outer end of the impact plate. Then, the linear guide rail is activated again to drive the impact plate to perform a second piercing impact test on the battery pack, thereby ensuring the accuracy of the test results.
[0009] 2. In this utility model, the residue left after the battery pack experiment will be located above the sliding plate. Simply activate the first electric push rod to push the residue to the same horizontal plane at the top of the test box, which makes it easy to clean. Attached Figure Description
[0010] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0011] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0012] Figure 2 This is a diagram showing the overall internal parts distribution of this utility model;
[0013] Figure 3 This is a side sectional view of the entire utility model;
[0014] Figure 4 This utility model Figure 3 Enlarged view of point A inside.
[0015] In the diagram: 1. Main body of the equipment; 110. Manipulator; 111. Detection box; 112. Support frame; 113. Linear guide rail; 114. Slider; 115. Connecting block; 116. Connecting column; 117. Collision plate; 2. Secondary detection assembly; 210. Detection groove; 211. Sliding plate; 212. Disc; 213. Fixing cylinder; 214. First electric push rod; 215. Mounting groove; 216. Second electric push rod; 217. Piercing column; 218. Spring rod. Detailed Implementation
[0016] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0017] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0018] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this technology based on the specific circumstances.
[0019] In the description of this application, spatial relation terms such as "below," "under," "below," "below," "above," "over," etc., are used herein to describe the relationship between one element or feature shown in the figures and other elements or features. It should be understood that, in addition to the orientation shown in the figures, spatial relation terms also include different orientations of the device in use and operation. For example, if the device in the figures is flipped, an element or feature described as "below" or "under" or "below" of other elements or features will be oriented "above" other elements or features. Therefore, the exemplary terms "below" and "under" can include both upper and lower orientations. Furthermore, the device may also include other orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptive terms used herein are interpreted accordingly.
[0020] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to implement and use the present invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the present invention can be implemented without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the present invention with unnecessary detail. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application. Example
[0021] like Figures 3-4 The new energy battery pack collision testing device shown includes a main body 1, a secondary detection component 2 installed inside the main body 1, a sliding plate 211 slidably connected inside the detection groove 210, a fixed cylinder 213 fixedly installed inside the detection box 111 and located on both sides of the first electric push rod 214, a spring rod 218 slidably connected inside the fixed cylinder 213, and a piercing post 217 slidably connected inside the mounting groove 215. The secondary detection component 2 includes a detection groove 210, a sliding plate 211, and a disc 212. The device includes a fixed cylinder 213, a first electric push rod 214, a mounting groove 215, a second electric push rod 216, a piercing post 217, and a spring rod 218. The lower end of the disc 212 is fixedly connected to the upper end of the spring rod 218. There is a gap between the lower ends of the disc 212 and the sliding plate 211. The mounting groove 215 is fixedly opened inside the impact disc 117. A set of second electric push rods 216 is fixedly installed inside the mounting groove 215. The output shaft of the second electric push rod 216 is fixedly connected to the upper end of the piercing post 217, which enables a secondary impact test on the battery pack.
[0022] like Figures 1-2 As shown, a set of test boxes 111 are fixedly installed on the main body 1 of the equipment. A set of support frames 112 are fixedly installed on the upper end of the test boxes 111. A linear guide rail 113 is fixedly installed on the side wall of the support frame 112. A slider 114 is slidably connected to the linear guide rail 113. The slider 114 and the connecting block 115 are fixedly connected. The connecting block 115 is slidably connected to the connecting column 116. The connecting column 116 is fixedly installed on the test box 111. A set of collision discs 117 are fixedly installed on the lower end of the connecting block 115. A set of operating machines 110 is installed on one side of the main body 1 of the equipment, which can perform mechanized battery pack impact tests under the operation of the staff to ensure the safety of the staff.
[0023] like Figures 3-4 As shown, after the first impact test, the linear guide 113 is restarted, which will drive the slider 114 to rise. At this time, the second electric push rod 216 is activated, which will drive the piercing post 217 to extend downward. The piercing post 217 will slide to the outside of the collision plate 117. After the piercing post 217 completes its movement, the linear guide 113 is activated. At this time, the linear guide 113 will drive the slider 114 and the connecting block 115 to conduct a second impact test. During the second impact test, the piercing post 217 will pierce into the inside of the battery pack under the action of the collision plate 117, thereby simulating the battery pack being subjected to a second piercing impact from the vehicle's inner shell and parts, thus ensuring the accuracy of the test results.
[0024] Furthermore, when the collision disc 117 impacts the battery pack, the spring rod 218 will slide inside the fixed cylinder due to the impact force, thereby dissipating the force and preventing damage to the sliding plate 211.
[0025] like Figures 1-2 As shown, the operator starts the linear guide 113 by operating the manipulator 110. At this time, the linear guide 113 will drive the slider 114 and the connecting block 115 to slide downward on the connecting column 116. The connecting block 115 will drive the collision disk 117 to move. The lower end of the collision disk 117 will impact the battery pack inside the detection slot 210, thereby conducting an impact test on the battery pack. Example
[0026] like Figures 3-4 As shown, the first electric push rod 214 is fixedly installed at the lower end of the test box 111, and the first electric push rod 214 is located directly below the sliding plate 211. The test groove 210 is opened inside the test box 111, which makes it easier to clean the residue after the battery pack is tested.
[0027] The above-described Embodiment 2 is a further improvement upon Embodiment 1;
[0028] like Figures 3-4 As shown, the detection slot 210 can prevent the battery pack residue from splashing onto the detection box 111 and the test site after being impacted. After the test is completed, the first electric push rod 214 is activated, which will drive the sliding plate 211 to slide upward, thereby pushing the battery pack residue. When the sliding plate 211 moves to the same horizontal plane at the top of the detection box 111, the residue is exposed and can be easily cleaned by the staff.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions in the above embodiments and specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model.
Claims
1. A new energy battery pack collision testing device, characterized in that: Including the main body of the equipment (1); A secondary detection component (2) is installed inside the main body (1) of the equipment; A sliding plate (211) is slidably connected inside the detection groove (210); A fixed cylinder (213) is fixedly installed inside the detection box (111) and located on both sides of the first electric push rod (214); A spring rod (218) is slidably connected inside a fixed cylinder (213); The piercing post (217) is slidably connected inside the mounting groove (215).
2. The new energy battery pack collision testing device according to claim 1, characterized in that: The interior of the secondary detection component (2) includes a detection groove (210), a sliding plate (211), a disc (212), a fixed cylinder (213), a first electric push rod (214), a mounting groove (215), a second electric push rod (216), a piercing post (217), and a spring rod (218). The lower end of the disc (212) is fixedly connected to the upper end of the spring rod (218), and there is a gap between the lower ends of the disc (212) and the sliding plate (211).
3. The new energy battery pack collision testing device according to claim 2, characterized in that: The first electric push rod (214) is fixedly installed at the lower end of the detection box (111), and the first electric push rod (214) is located directly below the sliding plate (211). The detection groove (210) is opened inside the detection box (111). The mounting groove (215) is fixedly opened inside the collision plate (117). A set of second electric push rods (216) is fixedly installed inside the mounting groove (215). The output shaft of the second electric push rod (216) is fixedly connected to the upper end of the piercing post (217).
4. The new energy battery pack collision testing device according to claim 1, characterized in that: A set of detection boxes (111) are fixedly installed on the main body (1) of the equipment. A set of support frames (112) are fixedly installed on the upper end of the detection boxes (111). A linear guide rail (113) is fixedly installed on the side wall of the support frame (112).
5. The new energy battery pack collision testing device according to claim 4, characterized in that: A slider (114) is slidably connected to the linear guide rail (113). The slider (114) and the connecting block (115) are fixedly connected. The connecting block (115) is slidably connected to the connecting column (116). The connecting column (116) is fixedly installed on the detection box (111). A set of collision disks (117) is fixedly installed at the lower end of the connecting block (115).
6. The new energy battery pack collision testing device according to claim 4, characterized in that: A set of operating machines (110) is installed on one side of the main body of the equipment (1).