A device for testing modified asphalt containing active extender

By introducing a squeezing and clamping mechanism into the modified asphalt testing device, the automatic detection of asphalt hardness is realized, solving the problem that existing devices cannot detect asphalt hardness and improving the practicality and safety of the test.

CN224500265UActive Publication Date: 2026-07-14CHANTONG HIGHWAY ENG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANTONG HIGHWAY ENG CO LTD
Filing Date
2025-06-03
Publication Date
2026-07-14

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    Figure CN224500265U_ABST
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Abstract

The utility model relates to the related technical field of asphalt detection, concretely to a kind of modified asphalt detection device containing active compatibilizer, it includes: bottom plate;The top of the bottom plate is fixedly connected with portal frame.The utility model cooperates under the cooperation of bottom plate, portal frame, guide rail, moving block, operation table, asphalt body and extrusion mechanism, not only can the hardness of asphalt sample be detected, improve practicality, but also can automatically push asphalt sample into the inside of device, avoid worker manually put asphalt sample into the inside of device, while, mis-touch occurs, lead to device bruise worker, improve security, although the modified asphalt detection device containing active compatibilizer of existing can compare the purpose of detection of asphalt sample, but because asphalt is generally suitable for the construction of road, therefore, the hardness requirement of asphalt is higher, the hardness of asphalt is not detected by existing device, and the practicability is poor.
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Description

Technical Field

[0001] This utility model relates to the technical field of asphalt testing, specifically to a modified asphalt testing device containing an active compatibilizer. Background Technology

[0002] Solubilizers are a type of surfactant that increases the solubility of substances that are originally sparingly soluble or insoluble in a solvent. The solubilizing effect of solubilizers is due to their presence of both hydrophilic and lipophilic groups. When they enter a medium, the lipophilic groups extend inwards, and the hydrophilic groups extend outwards (non-ionic hydrophilic groups extend from the surface of oil droplets into the aqueous phase in a wavy pattern), forming micelles. Asphalt is a complex, dark brown mixture composed of hydrocarbons of varying molecular weights and their non-metallic derivatives. It has high viscosity and typically exists in a liquid or semi-solid state.

[0003] Utility model patent CN219346624U discloses a modified asphalt testing device containing an active compatibilizer, belonging to the field of asphalt testing technology. It addresses the problem in existing technologies where comparing the density of multiple asphalt samples requires separate density measurements and calculations for each sample, resulting in numerous steps. Furthermore, in repeated measurements, if water is poured into the container, the water may not be completely dry due to short intervals, leading to errors during subsequent measurements. The device includes a base plate, with its sides equipped with… A lifting frame assembly is provided, with an asphalt fixing component installed at its bottom. A transparent glass cylinder is located at the bottom of the asphalt fixing component, and a glass cylinder base is engaged with the bottom of the transparent glass cylinder. A liquid level detection component is located on the back of the transparent glass cylinder. The lifting frame assembly includes a vertical support column, a square lifting cylinder, a limiting bolt, a connecting beam, a supporting beam, a side lifting column, a limiting slider, a limiting groove, and a side lifting cylinder. The square lifting cylinder is slidably connected to the outside of the vertical support column. This invention allows for density comparison of multiple asphalt samples without requiring multiple measurements and calculations, simplifying the operational process.

[0004] However, the above patents still have shortcomings: although the patents can detect and compare the purpose of asphalt samples, since asphalt is generally used for road construction, the hardness requirements of asphalt are relatively high. The existing devices do not have the ability to detect the hardness of asphalt, and their practicality is poor. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a modified asphalt testing device containing an active compatibilizer, which solves the problem mentioned in the background art that although the existing modified asphalt testing devices containing active compatibilizers can perform tests and comparisons on asphalt samples, asphalt is generally used for road construction, and therefore the hardness requirements of asphalt are relatively high. The existing devices do not have the ability to test the hardness of asphalt, resulting in poor practicality.

[0006] The technical solution of this utility model is:

[0007] A modified asphalt testing device containing an active compatibilizer includes: a base plate; a gantry frame fixedly connected to the top of the base plate; two guide rails provided at the bottom of the gantry frame; a movable block slidably connected to the outer surface of one end of each guide rail; two movable blocks fixedly connected via an operating table; an asphalt body disposed at the top center of the operating table; an extrusion mechanism for improving the safety performance of the device provided inside the gantry frame; and clamping mechanisms to prevent displacement of the asphalt body provided on both sides of the asphalt body.

[0008] Preferably, the extrusion mechanism includes: a lifting plate is provided inside the gantry frame; two L-shaped rods are slidably connected to one side of the lifting plate; a first limiting plate is fixedly connected to the top of each L-shaped rod; a first spring is sleeved on the outer surface of each L-shaped rod near the lifting plate; a second limiting plate is provided at the bottom of each first spring; the second limiting plate is fixedly connected to each L-shaped rod; hydraulic cylinders are fixedly connected to both sides of the bottom of the gantry frame; the telescopic ends of the hydraulic cylinders pass through the gantry frame and extend to the lifting plate; the lifting plate is fixedly connected to the telescopic ends of the hydraulic cylinders; a right-angle rod is provided at the bottom of each L-shaped rod; a first rotating shaft is rotatably connected to the middle of each right-angle rod; support blocks are fixedly connected to both ends of the first rotating shaft; the support blocks are fixedly connected to the base plate; a stroke groove is provided at the end of each right-angle rod away from the L-shaped rod; a matching cylindrical block is provided inside each stroke groove; a fixing block is fixedly connected to one end of each cylindrical block; and the fixing block is fixedly connected to the operating table.

[0009] Preferably, a second rotating shaft is fixedly connected to one end of the right-angle rod near the L-shaped rod, and a roller is rotatably connected to the outer surface of the middle part of the second rotating shaft, the roller cooperating with the L-shaped rod.

[0010] Preferably, each of the moving blocks is provided with a reset block inside, and each reset block is provided with a second spring on one side, the second spring being respectively disposed inside the guide rail.

[0011] Preferably, the clamping mechanism includes: clamping blocks on both sides of the asphalt body, threaded blocks fixedly connected to the bottom of each clamping block, the bottom of each threaded block penetrating the operating table and extending into the interior of the operating table, a bidirectional screw installed inside the operating table, one end of the bidirectional screw being rotatably connected to the operating table, the other end of the bidirectional screw penetrating the operating table and extending to a knob, the knob being fixedly connected to the bidirectional screw, and two threaded blocks being threadedly connected to the outer surfaces of both ends of the bidirectional screw; two triangular plates are provided on the top of each clamping block, the triangular plates being fixedly connected to the clamping block, and two structural plates are provided on the opposite side of each of the two threaded blocks, the structural plates being fixedly connected to the threaded blocks and the clamping blocks.

[0012] Preferably, a connecting block is fixedly connected to the bottom of the lifting plate near the operating table, a pressure sensor is fixedly connected to the bottom of the connecting block, an extrusion head is fixedly connected to the bottom of the pressure sensor, and a control box with an internal touch screen is fixedly connected to one side of the gantry.

[0013] Preferably, each of the four corners of the lifting plate is slidably connected with a sliding rod, and the two ends of the sliding rod are respectively fixedly connected to the gantry frame and the base plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] Firstly, this utility model, through the coordinated action of the base plate, gantry frame, guide rail, moving block, operating table, asphalt body, and extrusion mechanism, can not only test the hardness of asphalt samples, improving its practicality, but also automatically push the asphalt sample into the device, avoiding accidental contact and injury to workers who manually place the asphalt sample into the device, thus improving safety. Although existing modified asphalt testing devices containing active compatibilizers can perform tests and comparisons on asphalt samples, as asphalt is generally used for road construction, thus requiring high hardness. Existing devices do not have the capability to test the hardness of asphalt, resulting in poor practicality.

[0016] Secondly, through the combined action of the base plate, gantry frame, guide rail, moving block, operating table, asphalt body and clamping mechanism, this utility model can clamp the asphalt sample, avoiding the asphalt sample from rolling or shifting during hardness testing, which would lead to inaccurate hardness test data of the asphalt sample. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of a modified asphalt testing device containing an active compatibilizer according to the present invention;

[0018] Figure 2 This is a side cross-sectional view of a modified asphalt testing device containing an active compatibilizer according to the present invention.

[0019] Figure 3 This is a schematic diagram of the extrusion mechanism of this utility model;

[0020] Figure 4 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0021] Figure 5 This is a schematic diagram of the internal structure of the guide rail of this utility model;

[0022] Figure 6 This is a schematic diagram of the clamping mechanism of this utility model.

[0023] In the picture:

[0024] 1. Base plate; 2. Gantry frame; 3. Guide rail; 4. Moving block; 5. Operating table; 6. Asphalt body; 7. Extrusion mechanism; 8. Clamping mechanism; 9. Lifting plate; 10. L-shaped rod; 11. First limiting plate; 12. First spring; 13. Second limiting plate; 14. Hydraulic cylinder; 15. Right-angle rod; 16. First rotating shaft; 17. Support block; 18. Stroke groove; 19. Cylindrical block; 20. Fixing block; 21. Second rotating shaft; 22. Roller; 23. Reset block; 24. Second spring; 25. Clamping block; 26. Threaded block; 27. Bidirectional screw; 28. Knob; 29. ​​Triangular plate; 30. Structural plate; 31. Connecting block; 32. Pressure sensor; 33. Extrusion head; 34. Control box; 35. Slide rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1 to 6 The present invention will describe the above technical solution in detail through the following embodiments:

[0027] A modified asphalt testing device containing an active compatibilizer includes: a base plate 1; a gantry frame 2 is fixedly connected to the top of the base plate 1, and two guide rails 3 are provided at the bottom of the gantry frame 2. A movable block 4 is slidably connected to the outer surface of one end of each guide rail 3. The two movable blocks 4 are fixedly connected by an operating table 5. An asphalt body 6 is provided at the top center of the operating table 5; an extrusion mechanism 7 is provided inside the gantry frame 2 to improve the safety performance of the device; clamping mechanisms 8 are provided on both sides of the asphalt body 6 to prevent displacement of the asphalt body 6. The user fixes the asphalt body 6 on the operating table 5 through the clamping mechanisms 8, and then performs hardness testing on the asphalt body 6 through the extrusion mechanism 7.

[0028] like Figure 3 As shown, the extrusion mechanism 7 includes: a lifting plate 9 is installed inside the gantry frame 2; two L-shaped rods 10 are slidably connected to one side of the lifting plate 9; a first limiting plate 11 is fixedly connected to the top of the L-shaped rods 10; a first spring 12 is sleeved on the outer surface of the L-shaped rods 10 near the lifting plate 9; a second limiting plate 13 is provided at the bottom of each first spring 12; the second limiting plates 13 are fixedly connected to the L-shaped rods 10 respectively; and hydraulic cylinders 14 are fixedly connected to both sides of the bottom of the gantry frame 2; the telescopic ends of the hydraulic cylinders 14 are respectively connected to... The gantry 2 extends to the lifting plate 9, which is fixedly connected to the telescopic end of the hydraulic cylinder 14. A right-angle rod 15 is provided at the bottom of each L-shaped rod 10. A first rotating shaft 16 is rotatably connected to the middle of each right-angle rod 15. Support blocks 17 are fixedly connected to both ends of the first rotating shaft 16, and each support block 17 is fixedly connected to the base plate 1. A stroke groove 18 is provided at the end of each right-angle rod 15 away from the L-shaped rod 10. A matching cylindrical block 19 is provided inside each stroke groove 18, and a fixed end of each cylindrical block 19 is fixedly connected to a fixed... Block 20 and fixed block 20 are both fixedly connected to the operating table 5. When the hydraulic cylinder 14 is activated, the telescopic end of the hydraulic cylinder 14 extends downward, pushing the lifting plate 9 downward. As the lifting plate 9 moves downward, it pushes the second limiting plate 13 through the first spring 12. The second limiting plate 13 drives the L-shaped rod 10 downward. As the L-shaped rod 10 moves downward, it squeezes the right-angle rod 15, causing the right-angle rod 15 to rotate around the first rotating shaft 16. While rotating, the right-angle rod 15 pulls the cylindrical block 19 through the stroke groove 18. The cylindrical block 19 drives the operating table 5 through the fixed block 20. The operating table 5 slides horizontally on the guide rail 3 through the moving block 4. While the operating table 5 is sliding, it drives the asphalt body 6, thereby transporting the asphalt body 6 into the interior of the device. When the right-angle rod 15 rotates to the bottom plate 1 near the end of the L-shaped rod 10, the telescopic end of the hydraulic cylinder 14 continues to push the lifting plate 9 downward. At this time, the L-shaped rod 10 is stationary, and the lifting plate 9 continues to slide downward on the surface of the L-shaped rod 10, thereby detecting the hardness of the asphalt body 6.

[0029] like Figure 4As shown, a second rotating shaft 21 is fixedly connected to one end of the right-angle rod 15 near the L-shaped rod 10. Rollers 22 are rotatably connected to the outer surface of the middle part of the second rotating shaft 21. The rollers 22 cooperate with the L-shaped rod 10 to reduce the friction at the contact point between the right-angle rod 15 and the L-shaped rod 10, thereby preventing wear at the contact point between the right-angle rod 15 and the L-shaped rod 10.

[0030] like Figure 5 As shown, each of the moving blocks 4 is equipped with a reset block 23, and each of the reset blocks 23 is equipped with a second spring 24 on one side. The second spring 24 is respectively located inside the guide rail 3. When the extension end of the hydraulic cylinder 14 retracts and drives the lifting plate 9 to rise, the lifting plate 9 pulls the L-shaped rod 10 to rise and reset through the first limit plate 11. At this time, the pressure at one end of the right-angle rod 15 disappears, and the second spring 24 elastically recovers and pushes the moving block 4 to reset through the reset block 23. While the moving block 4 slides and resets on the surface of the guide rail 3, it drives the operating table 5. The operating table 5 pulls the fixed block 20, and the fixed block 20 drives the cylindrical block 19. The cylindrical block 19 pulls one end of the right-angle rod 15 through the stroke groove 18, so that the right-angle rod 15 rotates in the opposite direction with the first rotating shaft 16 as the center, thereby achieving the purpose of reset.

[0031] like Figure 4 As shown, the clamping mechanism 8 includes: clamping blocks 25 are provided on both sides of the asphalt body 6, and threaded blocks 26 are fixedly connected to the bottom of each clamping block 25. The bottom of each threaded block 26 penetrates through the operating table 5 and extends into the interior of the operating table 5. A bidirectional screw 27 is provided inside the operating table 5. One end of the bidirectional screw 27 is rotatably connected to the operating table 5, and the other end of the bidirectional screw 27 penetrates through the operating table 5 and extends to a knob 28. The knob 28 is fixedly connected to the bidirectional screw 27. The two threaded blocks 26 are threadedly connected to the outer surfaces of the two ends of the bidirectional screw 27, respectively. The top of each clamping block 25 is provided with a number of... Two triangular plates 29 are fixedly connected to clamping blocks 25 respectively. Two structural plates 30 are provided on the opposite side of the two threaded blocks 26. The structural plates 30 are fixedly connected to the threaded blocks 26 and clamping blocks 25. The user places the asphalt body 6 on the operating table 5 and then rotates the knob 28. The knob 28 drives the bidirectional screw 27 to rotate. While the bidirectional screw 27 rotates, it drives the threaded blocks 26 on both sides to move closer to each other. While the threaded blocks 26 move closer to each other, it drives the clamping blocks 25, so that the two clamping blocks 25 cooperate to clamp and fix the asphalt body 6.

[0032] like Figure 1 and Figure 2As shown, a connecting block 31 is fixedly connected to the bottom of the lifting plate 9 near the operating platform 5. A pressure sensor 32 is fixedly connected to the bottom of the connecting block 31. An extrusion head 33 is fixedly connected to the bottom of the pressure sensor 32. A control box 34 with an internal touch screen is fixedly connected to one side of the gantry frame 2. When the lifting plate 9 descends, it drives the connecting block 31. The connecting block 31 drives the extrusion head 33 through the pressure sensor 32. The extrusion head 33 applies pressure to the asphalt body 6 on the operating platform 5. At the same time, the pressure sensor 32 monitors the pressure value and transmits the detection data to the inside of the control box 34 until the asphalt body 6 breaks, thereby achieving the purpose of detecting the hardness of the asphalt body 6.

[0033] like Figure 1 and Figure 2 As shown, each of the four corners of the lifting plate 9 is slidably connected with a sliding rod 35. The two ends of the sliding rod 35 are fixedly connected to the gantry frame 2 and the base plate 1, respectively, which can limit the lifting plate 9 and enable the lifting plate 9 to move vertically.

[0034] Working principle: The user places the asphalt body 6 on the operating table 5, and then rotates the knob 28. The knob 28 drives the bidirectional screw 27 to rotate. As the bidirectional screw 27 rotates, it drives the threaded blocks 26 on both sides to move closer together. As the threaded blocks 26 move closer together, they also drive the clamping blocks 25, thereby making the two clamping blocks 25 cooperate to clamp and fix the asphalt body 6. This clamps the asphalt sample and prevents it from rolling or shifting during hardness testing, which could lead to inaccurate hardness test data. The hydraulic cylinder 14 is then activated, and the telescopic end of the hydraulic cylinder 14 moves towards... As the lifting plate 9 extends downwards, it pushes the lifting plate 9 downwards. Simultaneously, the lifting plate 9 pushes the second limiting plate 13 via the first spring 12. The second limiting plate 13 causes the L-shaped rod 10 to move downwards. As the L-shaped rod 10 moves downwards, it presses against the right-angle rod 15, causing the right-angle rod 15 to rotate around the first rotating shaft 16. While rotating, the right-angle rod 15 pulls the cylindrical block 19 via the stroke groove 18. The cylindrical block 19 drives the operating table 5 via the fixed block 20. The operating table 5 slides horizontally on the guide rail 3 via the moving block 4. While sliding, the operating table 5 drives the asphalt body 6, thereby transporting the asphalt body 6... As the right-angle rod 15 rotates to the bottom plate 1 near the end of the L-shaped rod 10, the telescopic end of the hydraulic cylinder 14 continues to push the lifting plate 9 downward. At this time, the L-shaped rod 10 is stationary, and the lifting plate 9 continues to slide downward on the surface of the L-shaped rod 10. As the lifting plate 9 descends, it drives the connecting block 31. The connecting block 31 drives the extrusion head 33 through the pressure sensor 32. The extrusion head 33 applies pressure to the asphalt body 6 on the operating table 5. While applying pressure, the pressure sensor 32 monitors the pressure value and transmits the detection data to the inside of the control box 34 until the asphalt body 6 breaks. This achieves the purpose of testing the hardness of asphalt itself. It not only tests the hardness of asphalt samples, improving its practicality, but also automatically pushes the asphalt sample into the device, avoiding accidental contact and injury to workers who manually place the asphalt sample into the device, thus improving safety. Although existing modified asphalt testing devices containing active compatibilizers can test and compare the hardness of asphalt samples, as asphalt is generally used for road construction, which requires high hardness. Existing devices do not have the ability to test the hardness of asphalt, resulting in poor practicality.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A testing device for modified asphalt containing an active compatibilizer, comprising: Base plate (1); The feature is that: a gantry frame (2) is fixedly connected to the top of the base plate (1), and two guide rails (3) are provided at the bottom of the gantry frame (2). A moving block (4) is slidably connected to the outer surface of one end of each guide rail (3). The two moving blocks (4) are fixedly connected through an operating table (5). An asphalt body (6) is provided at the top center of the operating table (5). The gantry frame (2) is equipped with a compression mechanism (7) to improve the safety performance of the device; Both sides of the asphalt body (6) are provided with clamping mechanisms (8) to prevent displacement of the asphalt body (6).

2. The modified asphalt testing device containing an active compatibilizer as described in claim 1, characterized in that: The extrusion mechanism (7) includes: The gantry frame (2) is equipped with a lifting plate (9) inside. Two L-shaped rods (10) are slidably connected to one side of the lifting plate (9). A first limiting plate (11) is fixedly connected to the top of the L-shaped rod (10). A first spring (12) is sleeved on the outer surface of the L-shaped rod (10) near the lifting plate (9). A second limiting plate (13) is provided at the bottom of the first spring (12). The second limiting plate (13) is fixedly connected to the L-shaped rod (10). Hydraulic cylinders (14) are fixedly connected to both sides of the bottom of the gantry frame (2). The telescopic ends of the hydraulic cylinders (14) penetrate the gantry frame (2) and extend to the lifting plate (9). The lifting plate (9) is fixedly connected to the telescopic ends of the hydraulic cylinders (14). The bottom of each L-shaped rod (10) is provided with a right-angle rod (15). The middle of the right-angle rod (15) is rotatably connected to a first rotating shaft (16). Both ends of the first rotating shaft (16) are fixedly connected to support blocks (17). The support blocks (17) are fixedly connected to the base plate (1). The end of the right-angle rod (15) away from the L-shaped rod (10) is provided with a stroke groove (18). The inside of the stroke groove (18) is provided with a matching cylindrical block (19). One end of the cylindrical block (19) is fixedly connected to a fixing block (20). The fixing block (20) is fixedly connected to the operating table (5).

3. The modified asphalt testing device containing an active compatibilizer as described in claim 2, characterized in that: Each right-angle rod (15) is fixedly connected to a second rotating shaft (21) at one end near the L-shaped rod (10). Rollers (22) are rotatably connected to the outer surface of the middle part of the second rotating shaft (21), and the rollers (22) cooperate with the L-shaped rod (10).

4. The modified asphalt testing device containing an active compatibilizer as described in claim 1, characterized in that: Each of the moving blocks (4) is provided with a reset block (23) inside, and each of the reset blocks (23) is provided with a second spring (24) on one side. The second spring (24) is respectively provided inside the guide rail (3).

5. The modified asphalt testing device containing an active compatibilizer as described in claim 1, characterized in that: The clamping mechanism (8) includes: Clamping blocks (25) are provided on both sides of the asphalt body (6). Threaded blocks (26) are fixedly connected to the bottom of each clamping block (25). The bottom of each threaded block (26) penetrates the operating table (5) and extends into the interior of the operating table (5). A bidirectional screw (27) is provided inside the operating table (5). One end of the bidirectional screw (27) is rotatably connected to the operating table (5). The other end of the bidirectional screw (27) penetrates the operating table (5) and extends to the knob (28). The knob (28) is fixedly connected to the bidirectional screw (27). The two threaded blocks (26) are threadedly connected to the outer surfaces of both ends of the bidirectional screw (27). Each clamping block (25) has two triangular plates (29) on its top, and the triangular plates (29) are fixedly connected to the clamping block (25). Each of the two threaded blocks (26) has two structural plates (30) on its opposite side, and the structural plates (30) are fixedly connected to the threaded block (26) and the clamping block (25).

6. The modified asphalt testing device containing an active compatibilizer as described in claim 2, characterized in that: A connecting block (31) is fixedly connected to the bottom of the lifting plate (9) near the operating table (5). A pressure sensor (32) is fixedly connected to the bottom of the connecting block (31). A squeezing head (33) is fixedly connected to the bottom of the pressure sensor (32). A control box (34) with an internal touch screen is fixedly connected to one side of the gantry frame (2).

7. The modified asphalt testing device containing an active compatibilizer as described in claim 2, characterized in that: The four corners of the lifting plate (9) are slidably connected with sliding rods (35), and the two ends of the sliding rods (35) are fixedly connected to the gantry frame (2) and the base plate (1) respectively.