Automatic detection sampling device for production of compresses

By designing an automatic sampling and testing device that includes a conveyor, a guiding mechanism, and a testing mechanism, the problem of complex structure in existing devices has been solved, achieving low-cost and high-efficiency sampling and testing of dressings, and improving the stability and efficiency of the production line.

CN224500406UActive Publication Date: 2026-07-14SICHUAN BAIKEMEI BIOTECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN BAIKEMEI BIOTECHNOLOGY CO LTD
Filing Date
2025-06-16
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing automatic sampling devices for dressings have complex structures, resulting in high initial procurement costs, difficult maintenance, and susceptibility to mechanical failures and control malfunctions, which affect production continuity and sampling efficiency.

Method used

An automatic detection and sampling device was designed, which includes components such as a conveyor, a guiding mechanism, a supporting mechanism, a detection mechanism, and a cylinder. The device uses a cylinder to drive a mounting plate and a cutting blade to cut the dressing material, and uses an image acquisition device and a processor for visual inspection.

Benefits of technology

The simplified device structure reduced initial costs and maintenance difficulty, improved equipment stability and sampling efficiency, and ensured the continuity of the production line and the accuracy of testing.

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Abstract

The utility model discloses an automatic detection sampling device is used in sticking dress production, including conveyer, the upper surface of conveyer is fixedly installed with guide mechanism, supporting mechanism and controller respectively, the outer surface of supporting mechanism is fixedly installed with detection mechanism, working pilot lamp and pneumatic cylinder respectively, the output of pneumatic cylinder is fixedly installed with mounting panel, the bottom surface of mounting panel is fixedly installed with cutting knife and two springs respectively, and the bottom of two springs is fixedly installed with the pressing plate together. The utility model discloses install mounting panel at the output of pneumatic cylinder, and install cutting knife and two springs on the bottom surface of mounting panel, so that the output of pneumatic cylinder can drive mounting panel and the cutting knife and two springs installed on the bottom surface of mounting panel to move downwards, can fix sticking dress through the pressing plate, after sticking dress is fixed by the pressing plate, cutting knife can conveniently cut open sticking dress, and the detection mechanism can carry out visual inspection to the cutting open sticking dress.
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Description

Technical Field

[0001] This application relates to the field of dressing production equipment technology, and in particular to an automatic detection and sampling device for dressing production. Background Technology

[0002] With the rapid development of the medical industry, dressings, as commonly used medical consumables, are directly related to the treatment effect and recovery process of patients. In the industrial production process of dressings, according to quality control standards, periodic sampling and testing of dressings on continuous production lines are required.

[0003] Currently available automatic sampling devices for dressings generally suffer from complex structural designs. These devices often integrate a large number of precision transmission components and complex control systems, which not only significantly increases the initial purchase cost of the equipment but also significantly increases the difficulty and cost of subsequent maintenance. In actual operation, due to the stability risks caused by the complex structure, the equipment is prone to frequent mechanical failures or control malfunctions, leading to production interruptions and affecting sampling efficiency and the continuity of the production line. Therefore, we propose an automatic detection and sampling device for dressing production to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide an automatic detection and sampling device for the production of dressings, so as to solve the problems mentioned in the background art.

[0005] The embodiments of this application adopt the following technical solutions:

[0006] An automatic detection and sampling device for dressing production includes a conveyor. A guide mechanism, a support mechanism, and a controller are fixedly installed on the upper surface of the conveyor. A detection mechanism, a work indicator light, and a cylinder are fixedly installed on the outer surface of the support mechanism. An installation plate is fixedly installed at the output end of the cylinder. A cutting blade and two springs are fixedly installed on the bottom surface of the installation plate. A pressure plate is fixedly installed at the bottom ends of the two springs. A cutting opening is provided on the outer surface of the pressure plate. Two sliding holes are provided on the bottom surface of the installation plate. Two limiting rods are fixedly installed on the upper surface of the pressure plate, and each limiting rod is slidably connected to the sliding hole.

[0007] Preferably, the detection mechanism includes an image acquisition processor and a horizontal plate, with the bottom surface of the image acquisition processor fixedly installed on the upper surface of the support mechanism.

[0008] Preferably, the right side of the horizontal plate is fixedly installed with the left side of the support mechanism, and an image acquisition device is fixedly installed on the bottom surface of the horizontal plate.

[0009] Preferably, the support mechanism includes support plates, the bottom end of each support plate is fixedly installed to the upper surface of the conveyor, and the top ends of the two support plates are jointly fixedly installed with a top plate.

[0010] Preferably, the guiding mechanism includes two fixing blocks, the bottom surface of each fixing block being fixedly installed to the upper surface of the conveyor.

[0011] Preferably, an electric push rod is fixedly installed on the outer surface of each of the fixed blocks, and a guide plate is fixedly installed on the output end of each of the electric push rods.

[0012] The above-described technical solutions adopted in the embodiments of this application can achieve the following beneficial effects:

[0013] Firstly, by installing a mounting plate at the output end of the cylinder, and installing a cutting blade and two springs on the bottom surface of the mounting plate, the output end of the cylinder can drive the mounting plate, the cutting blade and the two springs installed on the bottom surface of the mounting plate to move downward.

[0014] Secondly, by installing pressure plates at the bottom of the two springs, the two springs can move downward together and drive the pressure plates downward. The pressure plates can fix the dressing. After the dressing is fixed by the pressure plates, the cutter can easily cut the dressing. The cut dressing can be visually inspected by the inspection mechanism. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0016] Figure 1 Here is a front view of the present invention;

[0017] Figure 2 See: Side view of this utility model;

[0018] Figure 3 This utility model is: Figure 2 Enlarged structural diagram at point A in the middle;

[0019] Figure 4 See: Side sectional view of the mounting plate in this utility model.

[0020] In the diagram: 1. Conveyor; 2. Guiding mechanism; 201. Electric push rod; 202. Fixing block; 203. Guide plate; 3. Controller; 4. Detection mechanism; 401. Image acquisition processor; 402. Horizontal plate; 403. Image acquisition device; 5. Cylinder; 6. Support mechanism; 601. Top plate; 602. Support plate; 7. Work indicator light; 8. Mounting plate; 9. Pressure plate; 10. Limiting rod; 11. Spring; 12. Cutting opening; 13. Sliding hole; 14. Cutting knife. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions of this application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0022] The technical solutions provided by the various embodiments of this application are described in detail below with reference to the accompanying drawings.

[0023] Please see Figure 1-4 This utility model provides a technical solution for an automatic detection and sampling device for the production of dressings:

[0024] An automatic detection and sampling device for dressing production includes a conveyor 1. A guide mechanism 2, a support mechanism 6, and a controller 3 are fixedly mounted on the upper surface of the conveyor 1. A detection mechanism 4, a work indicator light 7, and a cylinder 5 are fixedly mounted on the outer surface of the support mechanism 6. A mounting plate 8 is fixedly mounted at the output end of the cylinder 5. A cutting blade 14 and two springs 11 are fixedly mounted on the bottom surface of the mounting plate 8. A pressure plate 9 is fixedly mounted on the bottom ends of the two springs 11. A cutting opening 12 is provided on the outer surface of the pressure plate 9. Two sliding holes 13 are provided on the bottom surface of the mounting plate 8. Two limiting rods 10 are fixedly mounted on the upper surface of the pressure plate 9, and each limiting rod 10 is slidably connected to a sliding hole 13. Specifically, the conveyor 1 can convey the dressing, and the guide mechanism... 2 can guide the dressing, allowing it to move neatly towards the direction of the detection mechanism 4. The output end of the cylinder 5 can drive the mounting plate 8 to adjust its height. When the mounting plate 8 descends, the pressure plate 9 can be moved downward by two springs 11. By installing two limit rods 10 on the upper surface of the pressure plate 9 and sliding the outer surfaces of the two limit rods 10 to the inner walls of the two sliding holes 13 on the outer surface of the mounting plate 8, the pressure plate 9 can remain stable when continuously squeezing the dressing. The pressure plate 9 can press the dressing to be tested tightly. Then, the mounting plate 8 continues to move downward, which can drive the bottom end of the cutting blade 14 to pass through the cutting opening 12 and cut the dressing to be tested. Then, the detection mechanism 4 can test the dressing.

[0025] In this embodiment, the detection mechanism 4 includes an image acquisition processor 401 and a horizontal plate 402. The bottom surface of the image acquisition processor 401 is fixedly installed on the upper surface of the support mechanism 6; the right side of the horizontal plate 402 is fixedly installed on the left side of the support mechanism 6, and an image acquisition device 403 is fixedly installed on the bottom surface of the horizontal plate 402; the support mechanism 6 includes support plates 602, the bottom end of each support plate 602 is fixedly installed on the upper surface of the conveyor 1, and the top ends of the two support plates 602 are jointly fixedly installed on a top plate 601; specifically, by referring to the figure... Image acquisition device 403 is installed below horizontal plate 402, so that horizontal plate 402 can fix image acquisition device 403. Image acquisition device 403 can capture the appearance image of the dressing. Image acquisition device 403 is electrically connected to image acquisition processor 401 through wires. Image information acquired by image acquisition device 403 can be transmitted to image acquisition processor 401. By installing top plate 601 on the upper surface of two support plates 602, the two support plates 602 can work together to support top plate 601.

[0026] In this embodiment, the guiding mechanism 2 includes two fixed blocks 202, the bottom surface of which is fixedly installed on the upper surface of the conveyor 1; an electric push rod 201 is fixedly installed on the outer surface of each fixed block 202, and a guide plate 203 is fixedly installed on the output end of each electric push rod 201; specifically, by installing an electric push rod 201 on the outer surface of each fixed block 202, each fixed block 202 can fix the electric push rod 201; by installing a guide plate 203 on the output end of each of the two electric push rods 201, the two electric push rods 201 can drive the guide plate 203 to adjust its position respectively; by the cooperation of the two guide plates 203, the dressing material above the conveyor 1 can be easily guided, so that the dressing material conveyed above the conveyor 1 can move in an orderly manner; both electric push rods 201 are electrically connected to the controller 3 through wires, and the operator can easily control the extension and retraction of the output ends of the two electric push rods 201 through the controller 3, thereby easily adjusting the position of the two guide plates 203.

[0027] Working principle: When the image acquisition processor 401 sends a detection command to the image acquisition unit 403, the image acquisition processor 401 can autonomously control the conveyor 1 to stop running and control the output end of the cylinder 5 to extend. The extension of the output end of the cylinder 5 can drive the mounting plate 8 to move downward. The downward movement of the mounting plate 8 can drive the cutting blade 14 and the two springs 11 to move downward. The downward movement of the two springs 11 can drive the pressure plate 9 to move downward. When the pressure plate 9 contacts the dressing, the mounting plate 8 continues to move downward, which can drive the cutting blade 14 to continue to move downward and continuously compress the two springs 11. The cutting blade 14 continues to move downward, which can pass through the cutting opening 12 and cut the dressing. After the cutting blade 14 cuts the dressing, the image acquisition unit 403 can transmit the acquired image information to the image acquisition processor 401.

[0028] The above description is merely an embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this application should be included within the scope of the claims of this application.

Claims

1. An automatic detection and sampling device for the production of dressings, comprising a conveyor (1), characterized in that: The upper surface of the conveyor (1) is fixedly equipped with a guide mechanism (2), a support mechanism (6) and a controller (3). The outer surface of the support mechanism (6) is fixedly equipped with a detection mechanism (4), a working indicator light (7) and a cylinder (5). The output end of the cylinder (5) is fixedly equipped with an installation plate (8). The bottom surface of the installation plate (8) is fixedly equipped with a cutting blade (14) and two springs (11). The bottom ends of the two springs (11) are fixedly equipped with a pressure plate (9). The outer surface of the pressure plate (9) is provided with a cutting opening (12). The bottom surface of the installation plate (8) is provided with two sliding holes (13). The upper surface of the pressure plate (9) is fixedly equipped with two limiting rods (10). Each limiting rod (10) is slidably connected to the sliding hole (13).

2. The automatic detection and sampling device for dressing production according to claim 1, characterized in that: The detection mechanism (4) includes an image acquisition processor (401) and a horizontal plate (402), with the bottom surface of the image acquisition processor (401) fixedly installed on the upper surface of the support mechanism (6).

3. The automatic detection and sampling device for dressing production according to claim 2, characterized in that: The right side of the horizontal plate (402) is fixedly installed on the left side of the support mechanism (6), and an image acquisition device (403) is fixedly installed on the bottom surface of the horizontal plate (402).

4. The automatic detection and sampling device for dressing production according to claim 1, characterized in that: The support mechanism (6) includes a support plate (602), the bottom end of each support plate (602) is fixedly installed on the upper surface of the conveyor (1), and the top ends of the two support plates (602) are fixedly installed on a top plate (601).

5. The automatic detection and sampling device for the production of dressings according to claim 1, characterized in that: The guiding mechanism (2) includes two fixing blocks (202), the bottom surface of each fixing block (202) being fixedly installed on the upper surface of the conveyor (1).

6. The automatic detection and sampling device for dressing production according to claim 5, characterized in that: An electric push rod (201) is fixedly installed on the outer surface of each of the fixed blocks (202), and a guide plate (203) is fixedly installed at the output end of each of the electric push rods (201).