Five-in-one multi-angle auxiliary material pasting detection device

Abstract

The utility model relates to the technical field of auxiliary material attachment detection, and disclose a five unification's multi -angle auxiliary material attachment detection device, including detection platform, the detection platform is fixed with support, install display screen and control box on the support, install screw rod sliding table no.

Description

Technical Field

[0001] This utility model relates to the field of auxiliary material adhesion detection technology, specifically a five-in-one multi-angle auxiliary material adhesion detection device. Background Technology

[0002] In modern industrial production, the application of auxiliary materials is a crucial step in the product assembly process, and its precision and efficiency directly affect the overall quality of the product and the production schedule. With the continuous development of the manufacturing industry, the requirements for auxiliary material application are becoming increasingly stringent. Not only are there a wide variety of auxiliary materials involved, but the demand for applying thin and small-sized auxiliary materials is also becoming more common. At the same time, standards for application precision and material handling stability are continuously being raised.

[0003] Most auxiliary material attaching devices on the market use fixed-specification attaching heads. In actual bonding operations, when faced with auxiliary materials of various shapes and with varying attachment surfaces, the angle of the attaching suction head cannot be flexibly adjusted, making it difficult to meet diverse attachment and inspection angle requirements. Often, it is necessary to replace the corresponding equipment or components for different specifications of auxiliary materials. This operation mode is not only cumbersome and greatly reduces production efficiency, but also has extremely poor versatility. Furthermore, it often leads to material picking failure due to insufficient suction, affecting the stability of subsequent inspection and attachment work, and also causing production interruptions and material waste, increasing production costs.

[0004] Therefore, we propose a five-in-one multi-angle auxiliary material attachment detection device to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a five-in-one multi-angle auxiliary material attachment detection device to solve the problems mentioned in the background art, such as the inability of existing devices to flexibly adjust the angle of the attachment suction head when faced with auxiliary materials of different shapes and with varying attachment surfaces, and the insufficient adsorption force leading to material picking failure and affecting detection efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a five-in-one multi-angle auxiliary material attachment detection device, comprising a detection platform, a bracket fixed on the detection platform, a display screen and a control box mounted on the bracket, a first lead screw slide table mounted on the detection platform, a second lead screw slide table slidably connected to the first lead screw slide table, a slide seat slidably connected to the second lead screw slide table, a frustum mounting base rotatably connected to the slide seat, and a rotating component mounted on the frustum mounting base;

[0007] A material attaching frame is fixed to the side wall of the truncated cone mounting base. A CCD camera detector is mounted on the material attaching frame. An attaching assembly is provided on the material attaching frame. The attaching assembly includes a truncated cone frame fixedly connected to the side wall of the material attaching frame. Support blocks are symmetrically fixed on the truncated cone frame. A mounting frame is fixed to the bottom surface of the support blocks. A rotating shaft is rotatably connected to the mounting frame. A sleeve is fixedly sleeved on the outer ring of the rotating shaft. An attaching suction head is fixed to the bottom of the sleeve.

[0008] Preferably, the rotating assembly includes a gear one fixedly connected to the frustum mounting base, a support plate fixed to the two side walls of the lead screw slide, a toothed plate fixed to the support plate, and the toothed plate meshing with the gear one.

[0009] Preferably, there are two support blocks, one of which is fixedly connected to a motor on its side wall, and the output end of the motor is fixedly connected to a bidirectional screw, which is rotatably connected to the two support blocks.

[0010] Preferably, two sliders are symmetrically threaded on the bidirectional screw, and telescopic rods are fixedly connected between the two sliders and the two support blocks. A rack is fixedly connected to the bottom surface of the two sliders.

[0011] Preferably, a second gear is fixedly sleeved on the outer ring of the rotating shaft, the second gear meshes with the rack, and a porous vacuum suction cup is connected and installed on the bottom surface of the attachment suction head.

[0012] Preferably, a support frame is fixed to the side wall of the testing station, a tray is placed on the support frame, and multiple auxiliary parts are placed on the tray.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This testing device can flexibly handle auxiliary parts with varying shapes and attachment surfaces, enabling multi-angle testing and attachment. When the attachment requirements of the auxiliary parts change, a motor-driven bidirectional screw drives the slider, rack, and gear components to adjust the angle of the attachment nozzle, meeting different attachment and testing requirements and improving adaptability to diverse auxiliary materials. The attachment nozzle adopts the existing Mylar attachment nozzle design, with a multi-hole vacuum suction cup at the bottom generating strong adsorption force through the distribution of multiple suction holes. Even thin auxiliary materials can be stably picked up, solving the problem of material failure caused by insufficient suction in traditional nozzles. This provides a stable material base for subsequent testing and attachment, reducing production interruptions and material waste caused by unstable material picking, and lowering production costs. The attachment nozzle can accurately attach the auxiliary materials to the target position, improving attachment quality, reducing defective products caused by attachment deviations, reducing the workload of manual repair, lightening the burden of testing work from the source, and improving product quality.

[0015] 2. The CCD camera inspection device of this inspection unit uses dual CCDs for imaging, and is equipped with a coaxial light source for illumination. Combined with the design of the 45° bevel on the side of the attachment head to absorb reflected light beams, it avoids the problem of blurred edge imaging caused by reflection in traditional flat attachment heads. At the same time, the four sides of the attachment head are smaller than the four sides of the material, so that when shooting vertically, the dual CCDs can clearly capture the edges of thin materials, providing accurate image basis for subsequent precise attachment and inspection, and ensuring the reliability of the inspection results.

[0016] 3. This testing device, through the coordinated operation of lead screw slide one and lead screw slide two, ensures that the relevant testing and attachment components on the truncated cone mounting base are accurately aligned with the auxiliary parts on the tray. This provides a precise initial position guarantee for subsequent material handling, attachment, and testing operations, reducing errors in subsequent processes caused by positioning deviations and improving the overall accuracy of the testing operation. Furthermore, it eliminates the need for complex manual operation, can quickly adapt to the material handling angle requirements of different auxiliary parts, improves adaptability to diverse operating scenarios, and makes the testing work more efficient and convenient. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the lead screw slide table 1, lead screw slide table 2, and rotating assembly of this utility model. Figure 1 ;

[0019] Figure 3 This is a schematic diagram of the structure of the lead screw slide table 1, lead screw slide table 2, and rotating assembly of this utility model. Figure 2 ;

[0020] Figure 4 This is a schematic diagram of the attachment component structure of this utility model. Figure 1 ;

[0021] Figure 5 This is a schematic diagram of the attachment component structure of this utility model. Figure 2 .

[0022] In the diagram: 1. Testing table; 101. Bracket; 2. Display screen; 3. Control box; 4. Lead screw slide table one; 5. Lead screw slide table two; 6. Slide seat; 7. Frustum mounting base; 8. Rotating assembly; 81. Gear one; 82. Support plate; 83. Gear plate; 9. Auxiliary material attaching frame; 10. CCD camera inspection instrument; 11. Attaching assembly; 111. Frustum frame; 112. Support block; 113. Motor; 114. Bidirectional screw; 115. Slider; 151. Telescopic rod; 116. Rack; 117. Mounting frame; 118. Rotating shaft; 119. Gear two; 191. Sleeve; 192. Attaching suction head; 193. Multi-hole vacuum suction cup; 12. Support frame; 13. Tray; 14. Auxiliary material parts. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1: Please refer to Figure 1 - Figure 5 A five-in-one multi-angle auxiliary material attachment detection device includes a detection platform 1, a bracket 101 fixed on the detection platform 1, a display screen 2 and a control box 3 mounted on the bracket 101, a lead screw slide 4 mounted on the detection platform 1, a lead screw slide 5 slidably connected to the lead screw slide 4, a slide seat 6 slidably connected to the lead screw slide 5, a frustum mounting seat 7 rotatably connected to the slide seat 6, an auxiliary material attachment frame 9 fixed to the side wall of the frustum mounting seat 7, and a CCD camera detector 10 mounted on the auxiliary material attachment frame 9. The CCD camera detector 10 uses dual CCD imaging, upper and lower, combined with coaxial light source illumination. It utilizes the principle of absorbing reflected light beams on the 45° inclined surface of the attachment suction head 192 to avoid the edge imaging blurring problem caused by reflection in traditional flat suction heads, ensuring that the edges of thin auxiliary materials are clearly distinguishable.

[0025] The auxiliary material attaching frame 9 is equipped with an attaching component 11. The attaching component 11 includes a frustum frame 111 fixedly connected to the side wall of the auxiliary material attaching frame 9. Support blocks 112 are symmetrically fixed on the frustum frame 111. A mounting frame 117 is fixed on the bottom surface of the support blocks 112. A rotating shaft 118 is rotatably connected to the mounting frame 117. A sleeve 191 is fixedly sleeved on the outer ring of the rotating shaft 118. An attaching suction head 192 is fixed at the bottom of the sleeve 191. The existing Mylar attaching suction head 192 design is adopted. Unlike the traditional circular vacuum suction cup, its side is 45° inclined, the bottom is a square structure and a vacuum suction hole is added. The four sides of the suction head are smaller than the four sides of the auxiliary material, ensuring that the CCD can clearly capture the edge of the auxiliary material when shooting vertically.

[0026] Two support blocks 112 are provided. A motor 113 is fixedly connected to the side wall of one of the support blocks 112. A bidirectional screw 114 is fixedly connected to the output end of the motor 113. The bidirectional screw 114 is rotatably connected to the two support blocks 112. Two sliders 115 are symmetrically threaded on the bidirectional screw 114. Telescopic rods 151 are fixedly connected between the two sliders 115 and the two support blocks 112. A rack 116 is fixedly connected to the bottom surface of the two sliders 115. A gear 119 is fixedly sleeved on the outer ring of the rotating shaft 118. The gear 119 meshes with the rack 116. A multi-hole vacuum suction cup 193 is connected and installed on the bottom surface of the attachment head 192. The vacuum suction cup is integrated with the bottom of the attachment head 192. The multi-hole distribution improves the adsorption force for thin materials and solves the problem of material failure caused by insufficient suction force in traditional suction heads.

[0027] In this embodiment: After the device is started, the control system relies on a preset program to drive the lead screw slide 4 and lead screw slide 5 to work together. Lead screw slide 4 is responsible for lateral position adjustment, and lead screw slide 5 is responsible for longitudinal position change. The two work together precisely to drive the slide 6 and the truncated cone mounting base 7 rotatably connected to it to move until they reach the appropriate working position, so as to prepare for the subsequent auxiliary material attachment and testing work.

[0028] When the shape of the auxiliary part 14 is different or the attachment surface is different, the angle of the attachment suction head 192 needs to be adjusted to adapt to different attachment requirements. At this time, the motor 113 is turned on, and the output end of the motor 113 drives the bidirectional screw 114 to rotate. Since the bidirectional screw 114 is rotatably connected to the two support blocks 112, and the two sliders 115 are symmetrically threaded on the bidirectional screw 114, under the action of the rotation of the bidirectional screw 114, the two sliders 115 move in opposite directions along the bidirectional screw 114. At the same time, the telescopic rod 151 between the slider 115 and the support block 112 extends and retracts accordingly to ensure the stability of the movement of the slider 115.

[0029] When the two sliders 115 move, the rack 116 fixedly connected to their bottom surfaces moves synchronously. Because the rack 116 meshes with the gear 119 fixedly sleeved on the outer ring of the rotating shaft 118, the movement of the rack 116 drives the gear 119 to rotate, which in turn causes the rotating shaft 118 to rotate on the mounting bracket 117. When the rotating shaft 118 rotates, the sleeve 191 fixedly sleeved on its outer ring rotates accordingly, and the attachment suction head 192 fixed at the bottom of the sleeve 191 can be adjusted in angle to meet the requirements of attachment and inspection at different angles.

[0030] During the material picking stage, the adjusted attachment head 192 moves to the material location. The attachment head 192 adopts the existing Mylar attachment head 192 design. The multi-hole vacuum suction cup 193 at the bottom is activated, generating a strong adsorption force through the distribution of multiple suction holes, firmly adsorbing the thin material. This solves the problem of material picking failure caused by insufficient suction force in traditional heads. Even thin materials can be stably picked up, providing a stable material guarantee for subsequent testing and attachment.

[0031] After material is picked up, the CCD camera inspection instrument 10, the core component of the inspection device, begins to operate. This inspection instrument uses dual CCDs (upper and lower) for imaging, along with a coaxial light source for illumination. Because the side of the attachment nozzle 192 is at a 45° angle, it can absorb reflected light beams, avoiding the edge imaging blurring problem caused by reflections in traditional flat nozzles. At the same time, the four sides of the nozzle are smaller than the four sides of the material, allowing the upper and lower CCDs to clearly capture the edges of the thin material during vertical imaging, providing accurate image data for subsequent precise attachment.

[0032] During the attachment preparation stage, if further fine-tuning of the attachment tip 192 is required, the motor 113 drives the bidirectional screw 114 to rotate again. Through the linkage of the slider 115, rack 116, and gear 119, the posture of the attachment tip 192 is precisely adjusted to ensure that it can avoid interference structures around the attachment position, laying the foundation for the accuracy of detection and attachment.

[0033] Subsequently, driven precisely by lead screw slides 4 and 5, the truncated cone mounting base 7 moves the auxiliary material attaching frame 9, transferring the attaching suction head 192, which holds the auxiliary material, to the attaching position. During the movement, the CCD camera detector 10 continuously captures and detects the edge of the auxiliary material and the attaching position. Based on the detected image information, the control system adjusts the position of each component in real time to ensure attaching accuracy.

[0034] Finally, the attachment nozzle 192 releases vacuum at the appropriate position, precisely attaching the excipient to the target location, completing one excipient attachment operation. Afterward, the device repeats the above process for the next excipient loading, testing, and attachment operation.

[0035] Example 2: This example is an improvement upon Example 1. For details, please refer to [link / reference]. Figure 1 - Figure 3 A five-in-one multi-angle auxiliary material attachment detection device includes a detection table 1, a support frame 12 fixed to the side wall of the detection table 1, a tray 13 placed on the support frame 12, and multiple auxiliary material parts 14 placed on the tray 13.

[0036] A lead screw slide 4 is installed on the testing table 1. The lead screw slide 4 is positioned at a specific location on the testing table 1, providing a basic track for the lateral movement of the entire device. It adopts a high-precision ball screw structure, driven by a servo motor 113, enabling smooth and precise movement of the slide. A second lead screw slide 5 is slidably connected to the lead screw slide 4. The second lead screw slide 5 is slidably connected to the lead screw slide 4 and can move laterally under the drive of the lead screw slide 4. It can also move longitudinally itself. Its structure is similar to the lead screw slide 4, and it also possesses high-precision movement performance. A slide base 6 is slidably connected to the second lead screw slide 5. A frustum mounting base 7 is rotatably connected to the slide base 6. A rotating assembly 8 is installed on the frustum mounting base 7. The rotating assembly 8 includes a gear 81 fixedly connected to the frustum mounting base 7. A support plate 82 is fixed to the side wall of the second lead screw slide 5, and a toothed plate 83 is fixed to the support plate 82. The toothed plate 83 meshes with the gear 81.

[0037] In this embodiment: After the device is started, the control system drives the lead screw slide 4 and lead screw slide 5 to work together according to the preset program instructions, so that the slide 6 drives the truncated cone mounting base 7 to move precisely above the tray 13. During the movement, the lead screw slide 4 is responsible for adjusting the lateral position, while the lead screw slide 5 is responsible for controlling the longitudinal position. Through precise cooperation, the two ensure that the relevant components on the truncated cone mounting base 7 can be accurately aligned with the auxiliary material parts 14 on the tray 13.

[0038] When the device moves to the appropriate position, it enters the attachment and feeding stage of the auxiliary component 14. When the second lead screw slide 5 is activated, the slide block 6 and the truncated cone mounting base 7, which are slidably connected to it, will slide synchronously. As the truncated cone mounting base 7 slides, the gear 81 on its outer ring also slides. When the gear 81 slides to contact the toothed plate 83, the gear 81 will rotate under the action of tooth meshing. The truncated cone mounting base 7, which is fixedly connected to the gear 81, will also rotate synchronously, thereby causing the attachment components 11 (such as the attachment suction head 192, the multi-hole vacuum suction cup 193, etc.) fixed to the truncated cone mounting base 7 to rotate together. Subsequently, the attachment suction head 192 is driven by the relevant drive mechanism to descend to the auxiliary component 14 on the tray 13. The multi-hole vacuum suction cup 193 is immediately activated, generating a strong vacuum suction force to firmly adsorb the auxiliary component 14 onto the attachment suction head 192. Thanks to the special design of the attachment head 192, the device can effectively adsorb auxiliary parts 14 of various sizes, including thin and small auxiliary parts, and successfully solves the problem of unstable material picking by traditional suction heads.

[0039] In addition, the attachment suction head 192 is symmetrically arranged. This design makes the force on the auxiliary parts 14 more stable during the attachment and adsorption process, which further enhances the stability of material picking. After the attachment and detection of one auxiliary part 14 is completed, the device will cycle through the above process, grab other auxiliary parts 14 on the tray 13 in sequence, and perform attachment and detection operations until all auxiliary parts 14 are processed.

[0040] Through the precise coordination and collaborative work of each component, this five-in-one multi-angle auxiliary material attachment and detection device achieves efficient and accurate attachment and detection of auxiliary material parts 14, improving production efficiency and product quality, and reducing manual intervention and the generation of defective products.

[0041] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0042] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A five-in-one multi-angle auxiliary material attachment detection device, comprising a detection table (1), characterized in that: The testing platform (1) is fixed with a bracket (101), and a display screen (2) and a control box (3) are installed on the bracket (101). A lead screw slide table one (4) is installed on the testing platform (1). A lead screw slide table two (5) is slidably connected to the lead screw slide table one (4). A slide seat (6) is slidably connected to the lead screw slide table two (5). A frustum mounting seat (7) is rotatably connected to the slide seat (6). A rotating component (8) is installed on the frustum mounting seat (7). The frustum mounting base (7) has an auxiliary material attaching frame (9) fixed to its side wall. A CCD camera detector (10) is mounted on the auxiliary material attaching frame (9). An attaching assembly (11) is provided on the auxiliary material attaching frame (9). The attaching assembly (11) includes a frustum frame (111) fixedly connected to the side wall of the auxiliary material attaching frame (9). Support blocks (112) are symmetrically fixed on the frustum frame (111). A mounting frame (117) is fixed on the bottom surface of the support block (112). A rotating shaft (118) is rotatably connected to the mounting frame (117). A sleeve (191) is fixedly sleeved on the outer ring of the rotating shaft (118). An attaching suction head (192) is fixed at the bottom of the sleeve (191).

2. The five-in-one multi-angle auxiliary material attachment detection device according to claim 1, characterized in that: The rotating assembly (8) includes a gear one (81) fixedly connected to the frustum mounting base (7), a support plate (82) fixed to the side wall of the screw slide two (5), a toothed plate (83) fixed on the support plate (82), and the toothed plate (83) meshing with the gear one (81).

3. The five-in-one multi-angle auxiliary material attachment detection device according to claim 1, characterized in that: Two support blocks (112) are provided. A motor (113) is fixedly connected to the side wall of one of the support blocks (112). A bidirectional screw (114) is fixedly connected to the output end of the motor (113). The bidirectional screw (114) is rotatably connected to the two support blocks (112).

4. The five-in-one multi-angle auxiliary material attachment detection device according to claim 3, characterized in that: Two sliders (115) are symmetrically threaded on the bidirectional screw (114). Telescopic rods (151) are fixedly connected between the two sliders (115) and the two support blocks (112). A rack (116) is fixedly connected to the bottom surface of the two sliders (115).

5. The five-in-one multi-angle auxiliary material attachment detection device according to claim 4, characterized in that: The outer ring of the rotating shaft (118) is fixedly sleeved with a gear two (119), the gear two (119) meshes with the rack (116), and the bottom surface of the attachment suction head (192) is connected to and installed with a porous vacuum suction cup (193).

6. The five-in-one multi-angle auxiliary material attachment detection device according to claim 1, characterized in that: The side wall of the testing station (1) is fixed with a support frame (12), a tray (13) is placed on the support frame (12), and multiple auxiliary parts (14) are placed on the tray (13).

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