A pulsed transformer product testing device
By designing a pulse transformer testing device with a clamping rod and spring structure, the problem of reduced testing accuracy and performance caused by improper clamping was solved, achieving higher testing precision and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEFEI LEIKE ELECTRONIC TECH CO LTD
- Filing Date
- 2025-06-11
- Publication Date
- 2026-07-14
AI Technical Summary
In the existing technology, pulse transformers suffer from improper clamping or fixing during vibration and shock testing, which leads to reduced test accuracy and performance precision.
A pulse transformer product testing device was designed, which uses a clamping rod and spring structure for stable clamping, combined with a drive device and heat dissipation system to ensure testing accuracy and safety.
It improves the testing accuracy of pulse transformers, ensures stability and reliability during the testing process, reduces the effects of offset and temperature, and enhances the clamping effect.
Smart Images

Figure CN224500684U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of medical technology, specifically a pulse transformer product testing device. Background Technology
[0002] The testing of pulse transformer products mainly includes visual inspection, insulation resistance testing, winding resistance testing, short circuit testing, no-load testing, load testing, pulse response testing, temperature testing, withstand voltage testing, vibration and shock testing, etc. The testing principle is based on electromagnetic induction and circuit theory. Problems such as improper clamping or fixing may occur during the testing process.
[0003] Inspect the pulse transformer for damage, burning, deformation, or other obvious physical damage, which may be caused by overheating, overload, or improper operation. Use an insulation resistance tester to measure the insulation resistance of the pulse transformer to ensure that the insulation resistance value is high enough to guarantee the safety and reliability of the transformer.
[0004] In current technologies, vibration and shock tests are conducted on transformers to ensure their stability and reliability during transportation or use. However, problems such as improper clamping or fixing can occur during the testing process, leading to a decrease in the accuracy of the test and the precision of the transformer's performance. Therefore, a pulse transformer product testing device is proposed to address these issues. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a pulse transformer product testing device.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The pulse transformer product testing device of this utility model includes a workbench, a support rod fixedly connected to the top of the workbench; a support plate fixedly connected to the top of the support rod, and a driving device installed on the top of the support plate; a testing device fixedly connected to the end of the driving device; a processing testing table fixedly connected to the top of the workbench; a plurality of slots are provided inside the processing testing table; a clamping rod is slidably connected inside the slot; a first spring is fixedly connected to the side end of the clamping rod, and the other end of the first spring is fixedly connected to the inner side wall of the slot.
[0007] Preferably, the clamping rod has a guide groove inside; a protective plate is slidably connected inside the guide groove; a second spring is fixed to one end of the protective plate, and the other end of the second spring is fixed to the inner wall of the guide groove.
[0008] Preferably, the surface of the processing test bench is provided with heat dissipation holes, and there are several holes; a heat dissipation plate is fixedly connected to the bottom of the processing test bench.
[0009] Preferably, a motor is fixedly connected to the bottom of the workbench; a rotating rod is fixedly connected to the output end of the motor; and a heat dissipation fin is fixedly connected to the end of the rotating rod.
[0010] Preferably, the protective plate has friction pads at its ends, and there are several of them.
[0011] Preferably, the bottom of the workbench is fixedly connected to a support leg; and the bottom of the support leg is fixedly connected to a support pad.
[0012] The beneficial effects of this utility model are:
[0013] This utility model provides a pulse transformer product testing device. By placing the pulse transformer on the surface of the processing test table, and then squeezing the clamping rod, the clamping rod is squeezed open to both sides, thereby squeezing the first spring to generate elastic force. When the pulse transformer is placed, the elastic force generated by the first spring pushes the clamping rod to clamp the surface of the pulse transformer for clamping and fixing. Then, the drive device is opened to move the testing device to the bottom to test the pulse transformer, which effectively improves the testing accuracy of the pulse transformer.
[0014] This utility model provides a pulse transformer product testing device. When the clamping rod is squeezed and opens to both sides, the protective plate is squeezed, causing the protective plate to retract into the guide groove, squeezing the second spring to generate elastic force, and then pushing the protective plate to fit against the surface of the pulse transformer, thereby protecting the surface of the pulse transformer. Attached Figure Description
[0015] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.
[0016] In the attached diagram:
[0017] Figure 1 This is a perspective view of the present invention;
[0018] Figure 2 This is a cross-sectional view of the present invention;
[0019] Figure 3 This is a perspective view of the heat sink in this utility model;
[0020] Figure 4 yes Figure 2 Enlarged view of point A in the middle.
[0021] Legend:
[0022] 1. Workbench; 21. Support rod; 22. Support plate; 23. Drive device; 24. Testing device; 25. Machining test bench; 26. Slot; 27. Clamping rod; 28. First spring; 31. Guide groove; 32. Protective plate; 33. Friction pad; 34. Second spring; 35. Heat sink; 36. Heat dissipation hole; 41. Support leg; 42. Support pad; 51. Motor; 52. Rotating rod; 53. Heat dissipation blade. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] Specific implementation examples are given below.
[0025] Please see Figures 1-4 This utility model provides a pulse transformer product testing device, including a workbench 1, a support rod 21 fixedly connected to the top of the workbench 1; a support plate 22 fixedly connected to the top of the support rod 21, and a driving device 23 mounted on the top of the support plate 22; a testing device 24 fixedly connected to the end of the driving device 23; a processing and testing table 25 fixedly connected to the top of the workbench 1; a plurality of slots 26 are provided inside the processing and testing table 25; a clamping rod 27 is slidably connected inside the slots 26; a first spring 28 is fixedly connected to the side end of the clamping rod 27, and the other end of the first spring 28... The end is fixed to the inner wall of the slot 26. During operation, when the pulse transformer needs to be tested, the pulse transformer is placed on the surface of the processing test table 25, and then the clamping rod 27 is squeezed, causing the clamping rod 27 to be squeezed and opened to both sides, thereby squeezing the first spring 28 to generate elastic force. When the pulse transformer is placed, the elastic force generated by the first spring 28 pushes the clamping rod 27 to clamp the surface of the pulse transformer for clamping and fixing. Then, the drive device 23 is opened to drive the test device 24 to move to the bottom to test the pulse transformer, which effectively improves the test accuracy of the pulse transformer.
[0026] Furthermore, such as Figure 3As shown, the clamping rod 27 has a guide groove 31 inside; a protective plate 32 is slidably connected inside the guide groove 31; a second spring 34 is fixedly connected to one end of the protective plate 32, and the other end of the second spring 34 is fixedly connected to the inner side wall of the guide groove 31; during operation, when the clamping rod 27 is squeezed and opens to both sides, the protective plate 32 is squeezed, causing the protective plate 32 to retract into the guide groove 31, squeezing the second spring 34 to generate elastic force, and then pushing the protective plate 32 to fit against the surface of the pulse transformer, thereby protecting the surface of the pulse transformer.
[0027] Furthermore, such as Figure 3 As shown, the surface of the processing test bench 25 is provided with heat dissipation holes 36, and there are several holes; a heat dissipation plate 35 is fixed to the bottom of the processing test bench 25; during operation, the heat dissipation plate 35 installed at the bottom of the processing test bench 25 can dissipate heat from the pulse transformer, thereby reducing the risk of the pulse transformer's test accuracy being reduced due to high temperature during the test.
[0028] Furthermore, such as Figures 1-2 As shown, a motor 51 is fixedly connected to the bottom of the workbench 1; a rotating rod 52 is fixedly connected to the output end of the motor 51; and a heat dissipation blade 53 is fixedly connected to the end of the rotating rod 52. During operation, when the temperature of the pulse transformer is high, the motor 51 is turned on to drive the rotating rod 52 and the heat dissipation blade 53 to rotate, thereby blowing air upwards to dissipate heat from the heat dissipation plate 35. The air is also blown onto the surface of the pulse transformer through the heat dissipation holes 36 for rapid cooling.
[0029] Furthermore, such as Figures 1-2 As shown, the protective plate 32 has friction pads 33 at its ends, and there are several of them. During operation, by providing friction pads 33 at the ends of the protective plate 32, the friction between the protective plate 32 and the outer shell of the pulse transformer is increased, thereby reducing the problem of the pulse transformer shifting during the test.
[0030] Furthermore, such as Figures 1-2 As shown, a support leg 41 is fixedly connected to the bottom of the workbench 1; a support pad 42 is fixedly connected to the bottom of the support leg 41; during operation, by installing the support leg 41 and the support pad 42 at the bottom of the workbench 1, the support pad 42 contacts the ground, thereby providing support and stability to the workbench 1.
[0031] Working principle: When testing a pulse transformer, the transformer is placed on the surface of the processing test bench 25. The clamping rod 27 is then squeezed, causing it to open to both sides, compressing the first spring 28 and generating elastic force. Once the pulse transformer is in place, the elastic force of the first spring 28 pushes the clamping rod 27 to clamp the transformer surface for secure clamping. Then, the drive device 23 is activated, moving the testing device 24 to the bottom to perform the pulse transformer test, effectively improving the testing accuracy. When the clamping rod 27 is squeezed and opens to both sides, it compresses the protective plate 32, causing it to retract into the guide groove 31, compressing the second spring 34 and generating elastic force. This pushes the protective plate 32 to adhere to the surface of the pulse transformer, providing protection for its exterior. The following measures are taken: A heat sink 35 is installed at the bottom of the processing test bench 25 to dissipate heat from the pulse transformer, reducing the risk of decreased testing accuracy due to high temperature. When the pulse transformer temperature is high, the motor 51 is turned on to rotate the rotating rod 52 and the heat dissipation blades 53, blowing air upwards to cool the heat sink 35. Air is also blown through the heat dissipation holes 36 onto the surface of the pulse transformer for rapid cooling. Friction pads 33 are provided at the ends of the protective plate 32 to increase the friction between the protective plate 32 and the pulse transformer housing, reducing the risk of displacement during testing. Support legs 41 and support pads 42 are installed at the bottom of the workbench 1, with the support pads 42 contacting the ground to provide support and stability.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A pulse transformer product testing device, comprising a workbench (1), characterized in that: A support rod (21) is fixedly connected to the top of the workbench (1); a support plate (22) is fixedly connected to the top of the support rod (21); a drive device (23) is installed on the top of the support plate (22); a test device (24) is fixedly connected to the end of the drive device (23); a processing test table (25) is fixedly connected to the top of the workbench (1); a slot (26) is provided inside the processing test table (25), and several slots are provided; a clamping rod (27) is slidably connected inside the slot (26); a first spring (28) is fixedly connected to the side end of the clamping rod (27), and the other end of the first spring (28) is fixedly connected to the inner wall of the slot (26).
2. The pulse transformer product testing device as described in claim 1, characterized in that: The clamping rod (27) has a guide groove (31) inside; a protective plate (32) is slidably connected inside the guide groove (31); a second spring (34) is fixed to the end of the protective plate (32), and the other end of the second spring (34) is fixed to the inner wall of the guide groove (31).
3. The pulse transformer product testing device as described in claim 2, characterized in that: The surface of the processing test bench (25) is provided with heat dissipation holes (36), and there are several holes; a heat dissipation plate (35) is fixed to the bottom of the processing test bench (25).
4. The pulse transformer product testing device as described in claim 1, characterized in that: A motor (51) is fixedly connected to the bottom of the workbench (1); a rotating rod (52) is fixedly connected to the output end of the motor (51); and a heat dissipation blade (53) is fixedly connected to the end of the rotating rod (52).
5. The pulse transformer product testing device as described in claim 2, characterized in that: The protective plate (32) has friction pads (33) at its ends, and there are several of them.
6. The pulse transformer product testing device as described in claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a support leg (41); the bottom of the support leg (41) is fixedly connected to a support pad (42).