A high current connection mechanism
By designing a high-current connection mechanism, the problem of insufficient current carrying capacity when directly connecting the contact terminals and output terminals is solved by utilizing spring contacts and a slide rail structure. This enables stable high-current connection and rapid insertion/removal in electronic product testing, thereby improving testing results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU CEMS TECH CO LTD
- Filing Date
- 2025-07-29
- Publication Date
- 2026-07-14
AI Technical Summary
The current-carrying capacity of the existing technology, which directly connects the contact terminals and the output terminals, is insufficient and cannot carry large currents, affecting the use of electronic products in testing.
Design a high-current connection mechanism, including a base, connection terminals and a connection seat. The connection seat is provided with several parallel spring contacts. Quick connection and separation are achieved through a slide rail and slider structure, thereby improving current carrying capacity and connection stability.
It achieves connection stability and rapid plugging/unplugging under high current in electronic product testing, meets the usage requirements of specific interfaces, and improves testing results and reliability.
Smart Images

Figure CN224500716U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic product testing technology, specifically to a high-current connection mechanism. Background Technology
[0002] During electronic product testing, it is necessary to electrically connect the two contact terminals of the electronic product to the two output terminals of the test module. Currently, the method used in the market is to directly connect the contact terminals to the output terminals. However, for certain interfaces in electronic product testing, sometimes a current exceeding 1000A is required. The direct connection method between the contact terminals and the output terminals has insufficient current carrying capacity and cannot withstand such high currents, affecting the testing process. Utility Model Content
[0003] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a high-current connection mechanism to solve the problem of insufficient current carrying capacity in the prior art where the contact terminals are directly connected to the output terminals.
[0004] To achieve the above and other related objectives, this utility model provides a high-current connection mechanism, including two output terminals from a test module and a product under test, wherein the product under test is provided with two contact terminals;
[0005] The high-current connection mechanism also includes:
[0006] The base has a rectangular groove.
[0007] The first connection terminal is inserted into the base; the upper end of the first connection terminal is connected to one of the output terminals.
[0008] A first connecting seat is disposed at the lower end of the base and is electrically connected to a first connecting terminal;
[0009] The second connection terminal is movably fitted in a rectangular slot, and the upper end of the second connection terminal is connected to another output terminal.
[0010] The second connector is electrically connected to the lower end of the second connector terminal.
[0011] The first and second connecting seats are provided with several parallel spring contacts on the same side. The first and second connecting seats are electrically connected to two contact terminals through several spring contacts.
[0012] In one embodiment of the present invention, the lower end of the base is provided with two slide rails, each slide rail having a movable slider, and a T-shaped plate is connected to the lower end of the two sliders, with a second connecting seat mounted on the T-shaped plate.
[0013] In one embodiment of this utility model, the rectangular groove is disposed between two slide rails; the upper end of the T-shaped plate is provided with a groove in the area corresponding to the rectangular groove.
[0014] In one embodiment of the present invention, the second connecting terminal is configured as an L-shaped structure, with the lower end of the L-shaped second connecting terminal passing through the groove and bypassing the lower end of the T-shaped plate to be electrically connected to the second connecting seat.
[0015] In one embodiment of the present invention, the lower end of the base near the first connecting seat is provided with a first positioning post, and the product under test is provided with a second positioning post on the side of the contact terminal. The first positioning post and the second positioning post abut against each other after the test module and the product under test are connected in place.
[0016] In one embodiment of the present invention, a positioning block is provided at the lower end of the base away from the second connecting seat, and a locking bolt is fitted on the positioning block; a groove is provided on the body of the T-shaped plate away from the second connecting seat, and the locking bolt can be detachably passed through the groove to lock the T-shaped plate on the positioning block.
[0017] In one embodiment of the present invention, the upper end of the contact terminal is provided with a bent portion, and the bent portions of the two contact terminals are arranged opposite to each other.
[0018] As described above, the high-current connection mechanism of this utility model has the following beneficial effects:
[0019] 1. This utility model, by setting two connection terminals and two connection seats, and the several parallel spring contacts set on the connection seats, can form a large-area contact between the output terminal and the contact terminal, thereby improving the stability of the connection between the test module and the product under test; and the large-area connection formed by several spring contacts can effectively improve the current carrying capacity, meeting the requirements of high current for specific interfaces during electronic product testing.
[0020] 2. This utility model sets the second connecting seat on a T-shaped plate. The T-shaped plate can move closer to or further away from the first connecting seat through a sliding rail and slider. When the two contact terminals of the product under test are inserted into the first connecting seat, several spring contacts on the first connecting seat reliably contact one of the contact terminals. At this time, the T-shaped plate is driven to move closer to the first connecting seat along the sliding rail until it presses against the side end of the other contact terminal, realizing the rapid connection between the product under test and the test module. Several spring contacts on the second connecting seat reliably contact the other contact terminal, improving the testing effect of electronic products. After the test is completed, the T-shaped plate is driven to move the second connecting seat away from the first connecting seat to pull out the contact terminal, realizing the rapid separation between the product under test and the test module. Attached Figure Description
[0021] Figure 1 The diagram shown is a schematic representation of the overall structure of this utility model.
[0022] Figure 2 The diagram shown is a structural schematic of the present invention with the product to be tested removed.
[0023] Figure 3 Displayed as Figure 2 A structural diagram from another perspective.
[0024] Figure 4 The diagram shows a structure that uses locking bolts to lock the T-shaped plate.
[0025] Figure 5 The diagram shown is an enlarged structural schematic of the product under test in this utility model.
[0026] Component designation explanation
[0027] 1. Locking bolt; 2. Product under test; 3. Output terminal; 4. Contact terminal; 5. Base; 51. Rectangular groove; 6. First connecting terminal; 7. First connecting seat; 8. Second connecting terminal; 9. Second connecting seat; 10. Spring contact; 11. Slide rail; 12. Slider; 13. First positioning post; 14. Second positioning post; 15. Positioning block; 16. T-shaped plate; 161. Groove; 162. Slot. Detailed Implementation
[0028] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.
[0029] Please see Figures 1 to 5 It should be understood that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the disclosed technical content. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.
[0030] Please see Figure 1 , Figure 5 This utility model provides a high current connection mechanism, including two output terminals 3 connected from the test module and a product under test 2. The product under test 2 is provided with two contact terminals 4. The upper end of the contact terminal 4 is provided with a bent portion 41, and the bent portions 41 of the two contact terminals 4 are arranged opposite to each other.
[0031] Please see Figures 2-4 The high-current connection mechanism further includes a base 5, a first connecting terminal 6, a first connecting seat 7, a second connecting terminal 8, and a second connecting seat 9. The base 5 is provided with a rectangular groove 51. The first connecting terminal 6 passes through the base 5. The upper end of the first connecting terminal 6 is connected to one of the output terminals 3. The first connecting seat 7 is located at the lower end of the base 5 and is electrically connected to the first connecting terminal 6. The second connecting terminal 8 is movably fitted in the rectangular groove 51, and the upper end of the second connecting terminal 8 is connected to the other output terminal 3. The second connecting seat 9 is electrically connected to the lower end of the second connecting terminal 8. The first connecting seat 7 and the second connecting seat 9 are provided with a plurality of parallel spring contacts 10 on the same side. Referring to the attached drawings, the same side of the first connecting seat 7 and the second connecting seat 9 is the side closer to the product under test 2. The first connecting seat 7 and the second connecting seat 9 are electrically connected to the two contact terminals 4 through a plurality of spring contacts 10. This utility model, by setting two connection terminals and two connection seats, and the several parallel spring contacts 10 set on the connection seats, can form a large-area contact between the output terminal 3 and the contact terminal 4, thereby improving the stability of the connection between the test module 1 and the product under test 2; and the large-area connection formed by several spring contacts 10 can effectively improve the current carrying capacity and meet the use requirements of high current for specific interfaces during electronic product testing.
[0032] The lower end of the base 5 is provided with two slide rails 11, and a slider 12 is slidably engaged on each slide rail 11. A T-shaped plate 16 is connected to the lower end of the two sliders 12, and the second connecting seat 9 is mounted on the T-shaped plate 16. The rectangular groove 51 is provided between the two slide rails 11, and the area corresponding to the rectangular groove 51 on the upper end of the T-shaped plate 16 is provided with a groove 161. The second connecting terminal 8 is set with an L-shaped structure. The lower end of the L-shaped second connecting terminal 8 passes through the groove 161 and bypasses the lower end of the T-shaped plate to be electrically connected to the second connecting seat 9. This invention features a second connecting seat 9 mounted on a T-shaped plate 16. The T-shaped plate 16, via a sliding rail 11 and a slider 12, can move closer to or further away from the first connecting seat 7. When the two contact terminals 4 of the product under test are inserted into the first connecting seat 7, several spring contacts 10 on the first connecting seat 7 reliably contact one of the contact terminals 4. At this time, the T-shaped plate 16 is driven manually or by a cylinder to move along the sliding rail 11 towards the first connecting seat 7 until it presses against the side end of the other contact terminal 4. The bent portion 41 of the other contact terminal can then press against the upper end of the second connecting seat 9, preventing the contact terminal 4 from detaching from the first connecting seat 7 and the second connecting seat 9. The several spring contacts 10 on the second connecting seat 9 reliably contact the other contact terminal 4, improving the testing effect of electronic products. After the test is completed, the T-shaped plate 16 is driven manually or by a cylinder to move the second connecting seat 9 away from the first connecting seat 7, allowing the contact terminal 4 to be removed. This invention enables rapid connection and separation of the product under test 2 and the test module 1, making it convenient to use.
[0033] The base 5 has a first positioning post 13 near the lower end of the first connecting seat 7. The product under test 2 is provided with a second positioning post 14 on the side of the contact terminal 4. The first positioning post 13 and the second positioning post 14 abut against each other after the test module 1 and the product under test 2 are connected in place, so as to avoid the electrical connection effect being affected by improper insertion and the terminal being damaged by excessive insertion. The lower end of the base 5 away from the second connecting seat 9 is provided with a positioning block 15, and a locking bolt 1 is fitted on the positioning block 15. The T-shaped plate 16 is provided with a slot 162 on the plate body away from the second connecting seat 9. After the test module 1 and the product under test 2 are electrically connected, the locking bolt 1 can be detachably passed through the slot 162 to lock the T-shaped plate 16 on the positioning block 15, so as to ensure the reliability of the connection between the test module 1 and the product under test 2 during the test.
[0034] In summary, this invention, through the combination of connecting terminals and connecting seats, allows for a large-area contact between the output terminal 3 and the contact terminal 4 by several parallelly arranged spring contacts 10 on the connecting seat, thereby improving the current-carrying capacity and the stability of the electrical connection. The slide rail 11, slider 12, and T-shaped plate 16 enable the second connecting seat 9 to quickly approach and separate from the first connecting seat 7, facilitating rapid insertion and removal of the product under test 2 from the test module 1. Therefore, this invention effectively overcomes the various shortcomings of the prior art and possesses high industrial applicability.
[0035] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A high-current connection mechanism, comprising two output terminals from a test module and a product under test, wherein the product under test is provided with two contact terminals; Its features are, The high-current connection mechanism also includes: The base has a rectangular groove. The first connection terminal is inserted into the base; the upper end of the first connection terminal is connected to one of the output terminals. A first connecting seat is disposed at the lower end of the base and is electrically connected to a first connecting terminal; The second connection terminal is movably fitted in a rectangular slot, and the upper end of the second connection terminal is connected to another output terminal. The second connector is electrically connected to the lower end of the second connector terminal. The first and second connecting seats are provided with several parallel spring contacts on the same side. The first and second connecting seats are electrically connected to two contact terminals through several spring contacts.
2. The high-current connection mechanism according to claim 1, characterized in that: The lower end of the base is provided with two slide rails, and a slider is movably fitted on each slide rail. A T-shaped plate is connected to the lower end of the two sliders, and a second connecting seat is mounted on the T-shaped plate.
3. The high-current connection mechanism according to claim 2, characterized in that: The rectangular groove is located between the two slide rails; the upper part of the T-shaped plate has a groove corresponding to the rectangular groove.
4. The high-current connection mechanism according to claim 3, characterized in that: The second connecting terminal is configured as an L-shaped structure. The lower end of the L-shaped second connecting terminal passes through the groove and wraps around the lower end of the T-shaped plate to be electrically connected to the second connecting base.
5. The high-current connection mechanism according to claim 1, characterized in that: The base has a first positioning post at the lower end near the first connecting seat, and the product under test has a second positioning post on the side of the contact terminal. The first positioning post and the second positioning post abut against each other after the test module and the product under test are connected in place.
6. The high-current connection mechanism according to claim 2, characterized in that: The base has a positioning block at its lower end away from the second connecting seat, and a locking bolt is fitted on the positioning block; the T-shaped plate has a slot on its body away from the second connecting seat, and the locking bolt can be detachably passed through the slot to lock the T-shaped plate onto the positioning block.
7. The high-current connection mechanism according to claim 1, characterized in that: The upper end of the contact terminal is provided with a bent portion, and the bent portions of the two contact terminals are arranged opposite to each other.