A high voltage insulation testing device
By using locking casters and a length adjustment mechanism in the insulating rod testing device, combined with conductive and alignment components, the problem of electric field distortion caused by misalignment of the ends of multiple insulating rods was solved. This achieved end alignment of the insulating rods and uniform conductivity throughout the entire length, improving testing accuracy and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Filing Date
- 2025-06-03
- Publication Date
- 2026-07-14
Smart Images

Figure CN224500816U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-voltage insulation testing technology, specifically a high-voltage insulation testing device. Background Technology
[0002] Insulating rods are critical safety tools in power systems, typically made of epoxy resin or fiberglass, used in scenarios such as live-line work and equipment maintenance (e.g., operating high-voltage disconnect switches). Their core function is to block current from passing through personnel, preventing electric shock accidents. Insulating rods require periodic sectional withstand voltage tests to verify that their insulation strength meets standards.
[0003] As described in patent CN221667856U, existing insulating rod testing devices achieve length adjustment and segmented testing through structures such as adjustment frames, combination frames, and support frames, but still have the following shortcomings in use:
[0004] The bearing groove is only an open groove. When multiple insulating rods are placed side by side, the ends are prone to misalignment, which leads to distortion of the test electric field and a surge in the risk of partial discharge. Utility Model Content
[0005] The purpose of this invention is to provide a high-voltage insulation testing device to solve the problems mentioned in the background art.
[0006] The objective of this utility model can be achieved through the following technical solutions:
[0007] A high-voltage insulation testing device includes a base, on which locking casters are installed on the bottom surface near the four corners. A length adjustment mechanism is fixedly installed on the top surface of the base, and two sets of conductive components symmetrically distributed about the middle of the mounting plate are fixedly installed on the length adjustment mechanism.
[0008] The conductive component includes an alignment component for aligning the ends of the insulating rod.
[0009] One set of the conductive components is connected to an external transformer, and the other set of conductive components is connected to a grounding wire.
[0010] Furthermore, the length adjustment mechanism includes two mounting plates that are respectively fixedly installed at both ends of the top surface of the base, a bidirectional lead screw is rotatably installed between the two mounting plates, and two guide rods symmetrically arranged about the bidirectional lead screw are fixedly connected between the two mounting plates.
[0011] The bidirectional lead screw has two support seats symmetrically distributed about the middle position of the bidirectional lead screw, and the support seats are slidably connected to the two guide rods. A set of the conductive components is fixedly installed on the top surface of each support seat.
[0012] A motor is fixedly mounted on the outer side of the mounting plate. The end of the bidirectional lead screw near the motor rotates through the mounting plate at the corresponding position and is fixedly connected to the output shaft end of the motor.
[0013] A scale mark 2 is provided on the outer periphery of one of the guide rods.
[0014] Furthermore, a support block is fixedly installed at the middle position of the top surface of the base, which is perpendicular to the bidirectional lead screw;
[0015] The support block is rotatably connected to the bidirectional lead screw, and the support block is fixedly connected to the guide rod.
[0016] Furthermore, the conductive component includes two support rods that are vertically fixed at both ends of the top surface of the support base. A fixed conductive strip is fixedly installed between the top ends of the two support rods. A voltage-conducting strip is hinged to one end of the fixed conductive strip, and a locking hole is provided at the other end of the fixed conductive strip.
[0017] One end of the conductive strip is fixedly mounted with a protruding plate, and a bolt that mates with the locking hole is threaded through the side of the protruding plate near the bottom.
[0018] Multiple conductive foam protrusions are arranged in an array along the length direction on the bottom surface of the conductive strip and the top surface of the fixed conductive strip.
[0019] An electrode post is fixedly installed on the top surface of the conductive strip.
[0020] Furthermore, the alignment assembly includes a slide bar, and a slide bar that is perpendicular to the support rod and parallel to the bidirectional lead screw is fixedly connected to the periphery of the support rod near the top. A connecting plate is fixedly connected between the ends of the two slide bars away from the support rod, and a slide block is provided between the two slide bars. The two ends of the slide block are slidably connected to the slide bars at corresponding positions.
[0021] An alignment pressure plate is fixedly installed on the top surface of the slide block. A screw rod is rotatably connected to the middle position of the side of the slide block away from the support rod. A knob is fixedly installed after the screw rod is threaded through the connecting plate at the end away from the slide block.
[0022] A scale is set on the outer perimeter of a sliding rod.
[0023] The beneficial effects of this utility model are:
[0024] 1. By setting up an alignment component, this utility model can force the ends of multiple insulating rods to be aligned, eliminate electric field distortion caused by length deviation, and improve test accuracy.
[0025] 2. The conductive foam bumps can adapt to the surface curvature of the insulating rod, ensuring uniform conductivity throughout the entire section.
[0026] 3. In the length adjustment mechanism of this utility model, the bidirectional lead screw drives two sets of conductive components to move synchronously and symmetrically. Combined with multiple sets of conductive foam protrusions on the fixed conductive strip, it supports the one-time installation, alignment and testing of multiple insulating rods, thereby improving the testing efficiency. Attached Figure Description
[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0028] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;
[0029] Figure 2 yes Figure 1 Enlarged view of section A;
[0030] Figure 3 yes Figure 1 A three-dimensional diagram from another angle;
[0031] Figure 4 yes Figure 3 Enlarged view of section B;
[0032] The accompanying figure is labeled as follows:
[0033] 1-Base, 2-Mounting plate, 3-Locking caster wheel, 4-Guide rod, 5-Two-way lead screw, 6-Support block, 7-Motor, 8-Support rod, 9-Conductive component, 10-Slide rod, 11-Slide seat, 12-Alignment pressure plate, 13-Connecting plate, 14-Screw, 15-Knob, 16-Scale one, 17-Scale two, 18-Fixed conductive strip, 19-Conductive foam protrusion, 20-Conductive strip, 21-Electrode post, 22-Protrusion plate, 23-Bolt. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] Example:
[0036] Please see Figures 1-4In this embodiment of the utility model, a high-voltage insulation test device includes a base 1. Locking casters 3 are installed on the bottom surface of the base 1 near the four corners. A length adjustment mechanism is fixedly installed on the top surface of the base 1. Two sets of conductive components 9 are fixedly installed on the length adjustment mechanism about the middle position of the mounting plate 2.
[0037] The conductive component 9 includes an alignment component for aligning the ends of the insulating rod;
[0038] One set of conductive components 9 is connected to an external transformer, and another set of conductive components 9 is connected to a grounding wire.
[0039] The length adjustment mechanism includes two mounting plates 2 that are fixedly installed at both ends of the top surface of the base 1. A bidirectional lead screw 5 is rotatably installed between the two mounting plates 2, and two guide rods 4 that are symmetrically arranged about the bidirectional lead screw 5 are fixedly connected between the two mounting plates 2.
[0040] Two support seats are symmetrically distributed about the middle position of the bidirectional lead screw 5 and are installed through the thread on the bidirectional lead screw 5. The support seats are slidably connected to the two guide rods 4 through the thread. A set of conductive components 9 are fixedly installed on the top surface of the two support seats.
[0041] A motor 7 is fixedly mounted on the outer side of a mounting plate 2. The end of the bidirectional lead screw 5 near the motor 7 rotates through the mounting plate 2 at the corresponding position and is fixedly connected to the output shaft end of the motor 7.
[0042] A scale 17 is set on the outer periphery of a guide rod 4.
[0043] Among them, a support block 6 is fixedly installed at the middle position of the top surface of the base 1, which is perpendicular to the bidirectional lead screw 5;
[0044] The support block 6 is rotatably connected to the bidirectional lead screw 5, and the support block 6 is fixedly connected to the guide rod 4.
[0045] The conductive component 9 includes two support rods 8 that are vertically fixed at both ends of the top surface of the support base. A fixed conductive strip 18 is fixedly installed between the top ends of the two support rods 8. A conductive strip 20 is hinged to one end of the fixed conductive strip 18, and a locking hole is opened at the other end of the fixed conductive strip 18.
[0046] A protruding plate 22 is fixedly installed at one end of the voltage conductive strip 20. A bolt 23 for use with a locking hole is threaded through the side of the protruding plate 22 near the bottom.
[0047] Multiple conductive foam protrusions 19 are arranged in an array along their length direction on the bottom surface of the conductive strip 20 and the top surface of the fixed conductive strip 18.
[0048] An electrode post 21 is fixedly installed on the top surface of the voltage conductive strip 20.
[0049] The alignment assembly includes a slide rod 10. The periphery of the support rod 8 is fixedly connected to a slide rod 10 that is perpendicular to the support rod 8 and parallel to the bidirectional lead screw 5 near the top. A connecting plate 13 is fixedly connected between the ends of the two slide rods 10 away from the support rod 8. A slide seat 11 is provided between the two slide rods 10. The two ends of the slide seat 11 are slidably connected to the slide rods 10 at the corresponding positions.
[0050] An alignment pressure plate 12 is fixedly installed on the top surface of the slide block 11. A screw 14 is rotatably connected to the middle position of the side of the slide block 11 away from the support rod 8. A knob 15 is fixedly installed at the end of the screw 14 away from the slide block 11 after it is threaded through the connecting plate 13.
[0051] A scale 16 is provided on the outer periphery of a slide bar 10.
[0052] When using this utility model:
[0053] First, move the base 1 to the test area using the locking caster 3; then start the motor 7 to drive the bidirectional lead screw 5 to rotate, causing the two sets of support seats to move synchronously and symmetrically along the guide rod 4; during the process, observe the scale 17 on the guide rod 4 to precisely control the spacing between the two sets of conductive components 9, thereby adapting to the length of the insulating rod.
[0054] When installing the insulating rods, place multiple insulating rods parallel between the conductive foam protrusions 19 that fix the conductive strip 18; then rotate the screw 14 by the knob 15 to move the slide block 11 along the slide rod 10 to the end of the insulating rod, driving the alignment pressure plate 12 to press against the end face of all the insulating rods.
[0055] During testing, flip the conductive strip 20 to cover the insulating rod, so that the conductive foam protrusion 19 clamps the insulating rod from top to bottom; use bolts 23 to pass through the connecting plate 22 and lock it to the locking hole of the fixed conductive strip 18; connect the electrode post 21 of one set of conductive components 9 to the high-voltage transformer, and the other set of ground wires to start the segmented withstand voltage test.
[0056] In this invention, by setting up an alignment component, the ends of multiple insulating rods can be forced to be aligned, eliminating electric field distortion caused by length deviation and improving test accuracy.
[0057] In the length adjustment mechanism, the bidirectional lead screw 5 drives two sets of conductive components 9 to move synchronously and symmetrically. Combined with multiple sets of conductive foam protrusions 19 on the fixed conductive strip 18, it supports the simultaneous installation, alignment, and testing of multiple insulating rods, improving testing efficiency. The conductive foam protrusions 19 can adapt to the surface curvature of the insulating rod, ensuring uniform conductivity throughout the entire length.
[0058] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A high-voltage insulation testing device, comprising a base (1), wherein locking casters (3) are installed on the bottom surface of the base (1) near the four corners, characterized in that, The base (1) is fixedly installed with a length adjustment mechanism, and two sets of conductive components (9) are fixedly installed on the length adjustment mechanism with respect to the middle position of the mounting plate (2). The conductive component (9) includes an alignment component for aligning the ends of the insulating rod; One set of the conductive components (9) is connected to an external transformer, and another set of conductive components (9) is connected to a grounding wire.
2. The high-voltage insulation testing device according to claim 1, characterized in that, The length adjustment mechanism includes two mounting plates (2) that are fixedly installed at both ends of the top surface of the base (1). A bidirectional lead screw (5) is rotatably installed between the two mounting plates (2), and two guide rods (4) that are symmetrically arranged about the bidirectional lead screw (5) are fixedly connected between the two mounting plates (2). The bidirectional lead screw (5) is threaded with two support seats symmetrically distributed about the middle position of the bidirectional lead screw (5), and the support seats are slidably connected to the two guide rods (4). A set of conductive components (9) is fixedly installed on the top surface of the two support seats. A motor (7) is fixedly mounted on the outer side of the mounting plate (2). The end of the bidirectional lead screw (5) near the motor (7) rotates through the mounting plate (2) at the corresponding position and is fixedly connected to the output shaft end of the motor (7). A scale (17) is provided on the periphery of one of the guide rods (4).
3. The high-voltage insulation testing device according to claim 2, characterized in that, A support block (6) is fixedly installed at the middle position of the top surface of the base (1) and is perpendicular to the bidirectional lead screw (5). The support block (6) is rotatably connected to the bidirectional lead screw (5), and the support block (6) is fixedly connected to the guide rod (4).
4. The high-voltage insulation testing device according to claim 2, characterized in that, The conductive component (9) includes two support rods (8) that are vertically fixed at both ends of the top surface of the support base. A fixed conductive strip (18) is fixedly installed between the top ends of the two support rods (8). A voltage-conducting strip (20) is hinged to one end of the fixed conductive strip (18), and a locking hole is provided at the other end of the fixed conductive strip (18). One end of the conductive strip (20) is fixedly installed with a protruding plate (22), and a bolt (23) that mates with the locking hole is threaded through the side of the protruding plate (22) near the bottom. Multiple conductive foam protrusions (19) are arranged in an array along their length direction on the bottom surface of the conductive strip (20) and the top surface of the fixed conductive strip (18). An electrode post (21) is fixedly installed on the top surface of the voltage conductive strip (20).
5. A high-voltage insulation testing device according to claim 4, characterized in that, The alignment assembly includes a slide rod (10). The periphery of the support rod (8) is fixedly connected to a slide rod (10) that is perpendicular to the support rod (8) and parallel to the bidirectional lead screw (5) near the top. A connecting plate (13) is fixedly connected between the ends of the two slide rods (10) away from the support rod (8). A slide seat (11) is provided between the two slide rods (10). The two ends of the slide seat (11) are slidably connected to the slide rods (10) at the corresponding positions. An alignment pressure plate (12) is fixedly installed on the top surface of the slide (11). A screw (14) is rotatably connected to the middle position of the side of the slide (11) away from the support rod (8). A knob (15) is fixedly installed at the end of the screw (14) away from the slide (11) after it is threaded through the connecting plate (13). A scale (16) is provided on the outer periphery of a slide bar (10).