Battery ovc detection device
By designing an OVC testing device suitable for batteries of different sizes, the problem of replacing the testing device due to changes in battery model in the existing technology has been solved, and efficient battery testing has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU YIIKE AUTOMATION EQUIP CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-07-14
AI Technical Summary
Existing OCV testing equipment can only test batteries with fixed signals, which means that different sizes of testing equipment need to be used when the battery model is different, resulting in low production efficiency.
A battery OVC testing device was designed, including a carrier and a testing component. The carrier forms installation spaces of different sizes through a limiting plate and fixing holes. The probes of the testing component are adjusted in position through a mounting block and a push plate to adapt to batteries of different sizes, thereby realizing the testing of batteries of different models.
It enables universal testing of batteries of different sizes, improves production efficiency, and enhances the applicability of the device.
Smart Images

Figure CN224500884U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of batteries, and in particular to a battery OVC testing device. Background Technology
[0002] OCV testing is a crucial step in battery manufacturing, measuring the open-circuit voltage, AC internal resistance, and casing voltage of individual cells. It enables cell sorting. OCV, short for open circuit voltage, is measured by pressing probes connected to a voltage and internal resistance meter onto the positive and negative tabs of the pouch cell.
[0003] Current OCV testing equipment can only test batteries with fixed signals. When the battery model is different, the battery size is different, and a separate OCV testing equipment with the corresponding size is required, resulting in low production efficiency. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, one of the objectives of this utility model is to provide a battery OVC detection device that is applicable to batteries of different sizes and has strong versatility.
[0005] One of the objectives of this utility model is achieved through the following technical solution:
[0006] A battery OVC testing device includes a carrier and a testing assembly. The carrier includes a main body, a base plate, and a limiting plate. The base plate has a first fixing hole and a second fixing hole. The limiting plate is fixed to the first fixing hole or the second fixing hole so that the limiting plate and the base plate form installation spaces of different sizes to install batteries of different models. The testing assembly includes a testing drive component, a push plate, a mounting block, and a probe. The probe is fixed to the mounting block. The push plate is driven by the testing drive component. The mounting block is installed at different positions on the push plate to accommodate batteries of different sizes.
[0007] Furthermore, the limiting plate is L-shaped, and there are two limiting plates, which are fixed to the end of the base plate that forms the installation space.
[0008] Furthermore, the carrier also includes a receiving component, which is spaced apart from the main body and located between the main body and the probe.
[0009] Furthermore, the receiving assembly includes a receiving plate and a baffle fixed to the receiving plate, the receiving plate and the base plate are located on the same horizontal plane, and the receiving assembly is L-shaped.
[0010] Furthermore, the push plate is provided with multiple locking holes, and the mounting block locks with different locking holes to adjust the mounting position of the probe.
[0011] Furthermore, the push plate is provided with a sliding groove, and the mounting block is partially located in the sliding groove and can move along the sliding groove to lock the mounting block with different locking holes.
[0012] Furthermore, the locking hole is provided along the extension direction of the slide groove.
[0013] Furthermore, the locking holes are arranged in two rows, with the two rows of locking holes located on the upper and lower sides of the slide groove, respectively.
[0014] Furthermore, the push plate is also provided with a groove, and the sliding groove and the locking hole are both located in the groove.
[0015] Furthermore, the mounting block is T-shaped.
[0016] Compared to existing technologies, the battery OVC testing device of this utility model includes a carrier and a testing component. The carrier includes a main body, which includes a base plate and a limiting plate. The base plate is provided with a first fixing hole and a second fixing hole. The limiting plate is fixed to the first fixing hole or the second fixing hole so that the limiting plate and the base plate form installation spaces of different sizes to install batteries of different models. The testing component includes a testing drive component, a push plate, a mounting block, and a probe. The probe is fixed to the mounting block. The push plate is connected to the testing drive component. The mounting block is installed at different positions on the push plate to accommodate batteries of different sizes. Through the above design, the carrier can position batteries of different sizes, and the probe can adjust its installation position to correspond to the detection position of batteries of different sizes. Attached Figure Description
[0017] Figure 1 This is a perspective view of the battery OVC detection device of this utility model;
[0018] Figure 2 for Figure 1 A partial three-dimensional view of the battery OVC detection device;
[0019] Figure 3 for Figure 2 A perspective view of the carrier of the battery OVC testing device;
[0020] Figure 4 for Figure 2 A three-dimensional view of the test components of the battery OVC testing device;
[0021] Figure 5 for Figure 4 Another 3D view of the test components;
[0022] Figure 6 for Figure 2A three-dimensional view of the battery OVC detection device in use;
[0023] Figure 7 for Figure 2 Another three-dimensional view of the battery OVC detection device in use.
[0024] In the diagram: 10, machine tool; 20, bracket; 30, alarm; 40, carrier; 41, main body; 410, base plate; 4101, first fixing hole; 4102, second fixing hole; 411, limiting plate; 42, receiving assembly; 420, receiving plate; 421, baffle; 50, test assembly; 51, test drive component; 52, push plate; 520, groove; 521, slide groove; 522, locking hole; 53, mounting block; 530, locking groove; 54, probe; 60, scanning assembly; 61, mounting bracket; 610, vertical rod; 611, first sleeve; 612, first horizontal rod; 613, second sleeve; 614, second horizontal rod; 615, third sleeve; 62, barcode scanner; 200, battery. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] It should be noted that when a component is said to be "fixed to" another component, it can be directly on the other component or it can be fixed through another intermediate component. When a component is said to be "connected to" another component, it can be directly connected to the other component or it may be fixed through another intermediate component. When a component is said to be "set on" another component, it can be set directly on the other component or it may be set through another intermediate component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0028] Please see Figures 1 to 2The battery OVC testing device is used to test the open circuit voltage, AC internal resistance, and casing voltage of battery 200. Since different battery models, sizes, and testing locations exist, the battery OVC testing device of this application can perform OVC testing on different models of battery 200.
[0029] The battery OVC testing device includes a machine tool 10, a support 20, an alarm 30, a carrier 40, a testing component 50, and a scanning component 60.
[0030] Machine tool 10 is used to fix bracket 20, carrier 40 and test assembly 50.
[0031] The bracket 20 is fixed to the machine tool 10 and perpendicular to the machine tool 10. A display and an alarm 30 are mounted on the bracket 20. The display shows the information of the battery 200 and the test results. When the test results of the battery 200 are unqualified, the alarm 30 will sound an alarm.
[0032] Please continue reading. Figure 3 The carrier 40 includes a main body 41 and a receiving component 42, which are spaced apart. The main body 41 and the receiving component 42 are used to receive the battery 200 and limit the battery 200.
[0033] The main body 41 includes a base plate 410 and a limiting plate 411, with the base plate 410 fixed to the machine tool 10. The base plate 410 has a first fixing hole 4101 and a second fixing hole 4102, extending from the push plate 42 to the main body 41. There are multiple first fixing holes 4101. When the limiting plate 411 is fixed to the first fixing hole 4101, the limiting plate 411 and the base plate 410 form a rectangular mounting area, with an opening on the side facing the push plate 52. When the limiting plate 411 is fixed to the second fixing hole 4102, the limiting plate 411 and the base plate 410 also form a rectangular mounting area, increasing the area to accommodate a battery 200 of another size. Specifically, the limiting plate 411 is L-shaped, and there are two limiting plates 411 located at the corners of the rectangular mounting area.
[0034] The receiving assembly 42 includes a receiving plate 420 and a baffle 421. The receiving plate 420 is fixed to the machine tool 10, and the baffle 421 extends from the end of the receiving plate 420. The receiving assembly 42 is generally L-shaped and is used to receive the other end of the battery 200 and position the side of the battery 200. The receiving assembly 42 is spaced apart from the main body 41 to reduce the weight and material usage of the carrier 40.
[0035] Please continue reading. Figure 4 as well as Figure 5The test assembly 50 includes a test drive unit 51, a push plate 52, a mounting block 53, and a probe 54. The push plate 52 is drivenly connected to the test drive unit 51, and the test drive unit 51 pushes the push plate 52 to move closer to or away from the battery 200. The probe 54 is mounted on the push plate 52 via the mounting block 53.
[0036] The test drive component 51 can be either a linear module or a cylinder.
[0037] The push plate 52 is fixed to the output end of the test drive unit 51. The push plate 52 has a groove 520, and a sliding groove 521 is provided in the middle of the groove 520. The extending direction of the sliding groove 521 is the same as the extending direction of the groove 520. Multiple locking holes 522 are provided on the bottom wall of the groove 520, and these locking holes 522 are arranged along the extending direction of the groove 520. The mounting block 53 is locked with different locking holes 522, allowing the mounting block 53 to be installed at different positions on the push plate 52, so that the probe 54 corresponds to batteries 200 of different sizes. The multiple locking holes 522 are distributed on two straight lines and located on the upper and lower sides of the sliding groove 521.
[0038] The mounting block 53 is T-shaped, with its protruding portion located in the slide groove 521 and able to move along it. The entire mounting block 53 is located in the groove 520. Locking grooves 530 are provided at both the upper and lower ends of the mounting block 53. Bolts pass through the locking grooves 530 and engage with the locking holes 522 to secure the mounting block 53.
[0039] Please continue reading. Figure 2 The scanning component 60 includes a mounting bracket 61 and a barcode scanner 62 fixed to the mounting bracket 61. The barcode scanner 62 scans the QR code on the battery 200 on the carrier 40 to obtain information about the battery 200.
[0040] Mounting bracket 61 includes a vertical rod 610, a first sleeve 611, a first horizontal rod 612, a second sleeve 613, a second horizontal rod 614, and a third sleeve 615. The vertical rod 610 is fixed to the machine tool 10 and perpendicular to it. The first sleeve 611 is slidably mounted on the vertical rod 610 and can be fixed at any position. One end of the first horizontal rod 612 is fixed to the first sleeve 611, and the second sleeve 613 is fitted onto the first horizontal rod 612 and can move along it. The end of the second horizontal rod 614 is fixed to the second sleeve 613, the third sleeve 615 is fitted onto the second horizontal rod 614, and the barcode scanner 62 is fixed to the third sleeve 615.
[0041] Please continue reading. Figure 6 as well as Figure 7When using the battery OVC testing device, according to the model and corresponding size of the battery 200, the limiting plate 411 is fixed to the first fixing hole 4101 or the second fixing hole 4102. The mounting block 53 is installed in the corresponding locking hole 522, and the position of the barcode scanner 62 is adjusted. Then, the battery 200 is placed on the carrier 40. At this time, the limiting plate 411 limits the battery 200, and the test drive component 51 drives the push plate 52 to move forward, inserting the probe 54 into the test hole of the battery 200 to perform OVC testing. At the same time, the barcode scanner 62 scans the battery 200 to obtain the information of the battery 200 and records the corresponding OVC test result of the battery 200. When the OVC test fails, the alarm 30 sounds.
[0042] The carrier 40 of the battery OVC testing device of this application can position batteries 200 of different sizes, and the probe 54 can be adjusted to correspond to the testing position of batteries 200 of different sizes. The battery OVC testing device has strong versatility.
[0043] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the utility model patent. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the concept of this utility model. These are all equivalent modifications and improvements made to the above embodiments based on the essential technology of this utility model, and all of these fall within the protection scope of this utility model.
Claims
1. A battery OVC testing device, comprising a carrier and testing components, characterized in that: The carrier includes a main body, which includes a base plate and a limiting plate. The base plate has a first fixing hole and a second fixing hole. The limiting plate is fixed to the first fixing hole or the second fixing hole so that the limiting plate and the base plate form installation spaces of different sizes to install batteries of different models. The test assembly includes a test drive component, a push plate, a mounting block, and a probe. The probe is fixed to the mounting block. The push plate is driven by the test drive component. The mounting block is installed at different positions on the push plate to accommodate batteries of different sizes.
2. The battery OVC detection device according to claim 1, characterized in that: The limiting plate is L-shaped, and there are two limiting plates. The two limiting plates are fixed to the end of the base plate that forms the installation space.
3. The battery OVC detection device according to claim 1, characterized in that: The carrier also includes a receiving component, which is spaced apart from the main body and located between the main body and the probe.
4. The battery OVC detection device according to claim 3, characterized in that: The receiving assembly includes a receiving plate and a baffle fixed to the receiving plate. The receiving plate and the base plate are located on the same horizontal plane, and the receiving assembly is L-shaped.
5. The battery OVC detection device according to claim 1, characterized in that: The push plate is provided with multiple locking holes, and the mounting block locks with different locking holes to adjust the mounting position of the probe.
6. The battery OVC detection device according to claim 5, characterized in that: The push plate is provided with a sliding groove, and the mounting block is partially located in the sliding groove and can move along the sliding groove to lock the mounting block with different locking holes.
7. The battery OVC detection device according to claim 6, characterized in that: The locking hole is provided along the extension direction of the slide groove.
8. The battery OVC detection device according to claim 6, characterized in that: The locking holes are arranged in two rows, with the two rows of locking holes located on the upper and lower sides of the slide groove, respectively.
9. The battery OVC detection device according to claim 6, characterized in that: The push plate is also provided with a groove, and the sliding groove and the locking hole are both located in the groove.
10. The battery OVC detection device according to claim 6, characterized in that: The mounting block is T-shaped.