A winding tension feedback control system based on multi-sensor fusion
By monitoring the tension and displacement of lithium battery electrodes through a multi-sensor fusion system and combining it with visual inspection, the problems of error control and abnormal identification in the traditional lithium battery electrode winding process have been solved, achieving higher control accuracy and system reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN HENGYI LITHIUM ENERGY TECH CO LTD
- Filing Date
- 2025-09-30
- Publication Date
- 2026-07-14
AI Technical Summary
In the traditional lithium battery electrode winding process, the tension control system relies on a single sensor, which is susceptible to electromagnetic interference and mechanical vibration, resulting in large detection errors and a high risk of single-point failure. It cannot distinguish between tension-related fluctuations and non-tension-related anomalies, leading to electrode wrinkles and quality problems.
A multi-sensor fusion system is adopted, including a tension monitoring module, a displacement monitoring module, and a visual monitoring module. Data fusion is used to improve monitoring accuracy and control precision, and to distinguish between tension-related fluctuations and non-tension-related anomalies.
This improves the tension control accuracy and system reliability during the lithium battery electrode winding process, reduces electrode wrinkles and positional misalignment, and ensures battery quality and lifespan.
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Figure CN224501207U_ABST