A winding tension feedback control system based on multi-sensor fusion

By monitoring the tension and displacement of lithium battery electrodes through a multi-sensor fusion system and combining it with visual inspection, the problems of error control and abnormal identification in the traditional lithium battery electrode winding process have been solved, achieving higher control accuracy and system reliability.

CN224501207UActive Publication Date: 2026-07-14HENAN HENGYI LITHIUM ENERGY TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN HENGYI LITHIUM ENERGY TECH CO LTD
Filing Date
2025-09-30
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In the traditional lithium battery electrode winding process, the tension control system relies on a single sensor, which is susceptible to electromagnetic interference and mechanical vibration, resulting in large detection errors and a high risk of single-point failure. It cannot distinguish between tension-related fluctuations and non-tension-related anomalies, leading to electrode wrinkles and quality problems.

Method used

A multi-sensor fusion system is adopted, including a tension monitoring module, a displacement monitoring module, and a visual monitoring module. Data fusion is used to improve monitoring accuracy and control precision, and to distinguish between tension-related fluctuations and non-tension-related anomalies.

Benefits of technology

This improves the tension control accuracy and system reliability during the lithium battery electrode winding process, reduces electrode wrinkles and positional misalignment, and ensures battery quality and lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to lithium cell winding technical field, and disclose a kind of winding tension feedback control system based on multi-sensor fusion, including tension monitoring module, displacement monitoring module, visual monitoring module, control module, drive module and alarm module, the tension monitoring module carries out data transmission with the control module by wired communication, the displacement monitoring module carries out data transmission with the control module by wired or wireless communication, the visual monitoring module carries out data transmission with the control module by wired communication, the control module carries out data transmission with the drive module by wired communication, the control module carries out data transmission with the alarm module by wired communication.
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