A connecting fitting for an assembled suspension insulator

By using a quick-connect structure and multi-hole flange connection, the problems of long installation time and resource waste of suspension insulators at high altitudes are solved, enabling rapid installation and flexible adjustment of insulators, thus improving installation efficiency and resource utilization.

CN224501578UActive Publication Date: 2026-07-14HANDAN ZHIZENG FASTENER MANUFACTURING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANDAN ZHIZENG FASTENER MANUFACTURING CO LTD
Filing Date
2025-08-20
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

The existing suspension insulator installation involves high-altitude work and uses screws for fixing, which results in long installation time, increases the difficulty of high-altitude work for workers, and requires plates of different widths to be equipped with insulators of different shapes, leading to waste of resources.

Method used

It adopts a quick-connect structure, using a pressing plate and telescopic spring rod to achieve rapid installation of insulators, and adjusts the distance between insulators through flange connections with multiple fixing holes to accommodate insulators of different sizes.

Benefits of technology

This enables rapid installation of insulators, reduces high-altitude work time, improves installation convenience, and reduces waste of equipment resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to power fitting technical field, the utility model provides a kind of connecting fitting of suspension type insulator assembly, including insulator one, the insulator one top end is fixedly installed with installation pedestal one, the insulator one bottom end is fixedly installed with installation pedestal two, and the insulator side end is fixedly installed with insulator two;Device plate, the device plate is fixedly installed on installation pedestal one upper end, first installation hole is fixedly opened in the device plate upper end outside, the device plate upper end is fixedly installed with shell, the technical problem of the existing suspension type insulator installation is high-altitude operation, fixed installation using screw, when high-altitude repair to insulator, original insulator installation time is longer, leading to the increase of worker high-altitude operation difficulty, when installing to insulator, insulator shape is different, shape different insulator installation distance is different, and different width plate is needed to be equipped during installation, leading to resource waste.
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Description

Technical Field

[0001] This utility model relates to the field of power fittings technology, specifically to a connecting fitting for assembling suspension insulators. Background Technology

[0002] Suspension insulators are generally constructed by gluing insulating components (such as porcelain or glass components) and metal fittings (such as steel feet, iron caps, and flanges) together with adhesive or mechanically clamping them together. Insulators are widely used in power systems and are generally external insulators, operating under atmospheric conditions. Overhead transmission lines, busbars in power plants and substations, and the external energized conductors of various electrical equipment must be supported by insulators to insulate them from the ground (or grounded objects) or other conductors with a potential difference.

[0003] The existing suspension insulator installation is a high-altitude operation, using screws for fixing. When performing emergency repairs on insulators at height, the installation time of the original insulators is relatively long, which increases the difficulty for workers to work at height. When installing insulators, different shapes of insulators require different installation distances, and different width plates are needed during installation, resulting in waste of resources. Utility Model Content

[0004] To overcome the above-mentioned defects, this utility model provides a connecting hardware for assembling suspension insulators, which solves the technical problems of existing suspension insulator installation being a high-altitude operation, using screws for fixing, and the long installation time of the original insulators during high-altitude emergency repairs, which increases the difficulty of high-altitude operations for workers. In addition, the different shapes of insulators and the different installation distances between insulators require the use of plates of different widths during installation, resulting in resource waste.

[0005] According to one aspect, at least one embodiment of the present invention provides a connecting fitting for a suspension insulator assembly, comprising: an insulator one, an mounting base one fixedly mounted on the top end of the insulator one, a mounting base two fixedly mounted on the bottom end of the insulator one, and an insulator two fixedly mounted on the side end of the insulator one;

[0006] The device plate is fixedly installed on the upper end of the mounting base. A first mounting hole is fixedly opened on the outer side of the upper end of the device plate. A housing is fixedly installed on the upper end of the device plate, and sliding grooves are fixedly opened on both sides inside the housing. A moving groove is fixedly opened on the front of the upper end of the housing. A fixing rod is fixedly connected inside the housing.

[0007] For example, in a connection fitting for a suspension insulator assembly provided in at least one embodiment of the present invention, a telescopic spring rod is fixedly installed at the lower end of the fixed rod, sliding blocks are fixedly installed on both sides of the upper end of the fixed rod, and a pressing plate is fixedly installed at the front end of the fixed rod.

[0008] For example, in at least one embodiment of this utility model, a connecting fitting for assembling a suspension insulator further includes: a fixing groove fixedly connected to the top of the fixing rod, and a connecting plate installed on the upper end of the fixing groove; a second mounting hole fixedly opened on the upper end of the connecting plate; a connecting plate fixedly installed on the top surface of the connecting plate, and a third mounting hole fixedly opened on the upper end of the connecting plate; a rotating plate fixedly installed on the top surface of the connecting plate, and a support plate installed inside the rotating plate; a connecting rod inserted through the upper end of the support plate; a fixing hole one fixedly opened on the upper end of the support plate; a bracket fixedly connected to the outside of the support plate, and a fixing hole two fixedly opened inside the bracket, having the same structure as the mounting base two; a fixed connection is formed between the bottom surface of the device plate and the top surface of the mounting base one; and the number of the first mounting holes is four.

[0009] For example, in a connection fitting for assembling a suspension insulator provided in at least one embodiment of the present invention, the first mounting base and the second mounting base have the same structure, the bottom surface of the device plate and the top surface of the first mounting base are fixedly connected, and the number of the first mounting holes is four.

[0010] For example, in a connection fitting for a suspension insulator assembly provided in at least one embodiment of the present invention, the sliding block is symmetrically installed on the left and right sides of the fixed rod with the fixed rod as the central base, the pressing plate and the moving groove on the outer shell are interlocked, and the pressing plate is a triangular structure.

[0011] For example, in a connection fitting for assembling a suspension insulator provided in at least one embodiment of the present invention, the fitting further includes: grooves fixedly opened on both sides inside the fixing groove; the second mounting hole on the connecting plate and the third mounting hole on the connecting plate being aligned and connected; and the support plate being rotatably connected to the rotating plate through a connecting rod.

[0012] For example, in at least one embodiment of the present invention, a connection fitting for assembling a suspension insulator further includes: the support plate is L-shaped and four fixing holes are evenly provided on the support plate; the bracket is triangular; the fixing holes are aligned and connected with each other, and the fixing holes form a flange connection.

[0013] The beneficial effects of the embodiments of this utility model are as follows:

[0014] In this invention, the original screw installation is replaced with a quick-connect installation. A pressing plate moves the fixing rod downwards via a telescopic spring rod, increasing the length of the fixing rod to interlock with the fixing slot, allowing for rapid insulator installation. This quick-connect structure enables workers to quickly install and replace insulators with one hand, increasing overall installation convenience and reducing work time. Furthermore, the device includes multiple fixing holes (two types) on the bracket and multiple fixing holes (one type) on the top support plate of the insulator. Different sized insulators are installed via flange connections between fixing holes (one and two types). The installation distance between insulators can be adjusted by adjusting the installation distance between the holes, reducing waste of equipment resources. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0016] Figure 1 This is a schematic diagram of the connection hardware for assembling a suspension insulator in one embodiment of the present invention;

[0017] Figure 2 This is a schematic diagram of the insulator structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the fixing rod structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the connecting plate structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the support plate structure of this utility model.

[0021] In the diagram: 1. Insulator 1; 2. Mounting base 1; 3. Mounting base 2; 4. Insulator 2; 5. Device plate; 6. First mounting hole; 7. Outer shell; 8. Sliding groove; 9. Moving groove; 10. Fixing rod; 11. Telescopic spring rod; 12. Sliding block; 13. Pressing plate; 14. Fixing groove; 15. Connecting plate; 16. Second mounting hole; 17. Connecting plate; 18. Third mounting hole; 19. Rotating plate; 20. Support plate; 21. Connecting rod; 22. Fixing hole 1; 23. Bracket; 24. Fixing hole 2. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0023] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0024] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0026] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0028] like Figures 1-3As shown, it illustrates a connection fitting for a suspension insulator assembly in one embodiment of the present invention, including: an insulator 1, an mounting base 2 fixedly installed at the top of the insulator 1, a mounting base 3 fixedly installed at the bottom of the insulator 1, and an insulator 4 fixedly installed at the side of the insulator 1.

[0029] Device plate 5 is fixedly installed on the upper end of mounting base 2. A first mounting hole 6 is fixedly opened on the outer side of the upper end of device plate 5. A housing 7 is fixedly installed on the upper end of device plate 5. Sliding grooves 8 are fixedly opened on both sides inside the housing 7. A moving groove 9 is fixedly opened on the front of the upper end of housing 7. A fixing rod 10 is fixedly connected inside the housing 7.

[0030] For example, such as Figure 3 As shown, a telescopic spring rod 11 is fixedly installed at the lower end of the fixed rod 10, sliding blocks 12 are fixedly installed on both sides of the upper end of the fixed rod 10, and a pressing plate 13 is fixedly installed at the front end of the fixed rod 10.

[0031] For example, such as Figure 2 As shown, mounting base 12 and mounting base 23 have the same structure. The bottom surface of device plate 5 and the top surface of mounting base 12 are fixedly connected. The number of first mounting holes 6 is four.

[0032] For example, such as Figure 3 As shown, the sliding groove 8 is symmetrically installed on the left and right sides of the housing 7 with the interior of the housing 7 as the center base. The sliding groove 8 and the sliding block 12 form a sliding connection. The fixed rod 10 moves up and down through the telescopic spring rod 11.

[0033] For example, such as Figure 3 As shown, the sliding block 12 is symmetrically installed on the left and right sides of the fixed rod 10 with the fixed rod 10 as the central base. The pressing plate 13 and the moving groove 9 on the outer shell 7 are interlocked. The pressing plate 13 has a triangular structure.

[0034] In some examples, the device plate 5 is installed on the mounting bases (mounting base 1 2, mounting base 2 3) at both ends of the insulator 1. The upper end of the device plate 5 has evenly spaced first mounting holes 6. Bolts are used to fasten the device plate 5 to the mounting bases by passing through the first mounting holes 6. A housing 7 is installed on the upper end of the fixed device plate 5. Sliding grooves 8 are formed on both sides of the inside of the housing 7, and a moving groove 9 is formed at the front end of the housing 7. A pressing plate 13 is fixed to the front end of the fixing rod 10, and sliding blocks 12 are fixed to both sides of the fixing rod 10. A telescopic spring rod 11 is added to the lower end of the fixing rod 10. The sliding blocks 12 on both sides of the fixing rod 10 are embedded into the sliding grooves 8 inside the housing 7 to form a sliding connection. Simultaneously, the front end of the fixing rod 10... The pressing plate 13 passes through the moving groove 9 at the front end of the outer casing 7. When insulator 1 needs to be installed, the worker aligns the top of the fixing rod 10 with the fixing groove 14 at the target position, and then presses down the pressing plate 13 at the front end of the fixing rod 10. The pressing plate 13 moves down along the moving groove 9, and the fixing rod 10 slides down under the guidance of the sliding groove 8 through the sliding blocks 12 on both sides. The telescopic spring rod 11 is compressed. When the top of the fixing rod 10 contacts the bottom of the fixing groove 14, the worker releases the pressing plate 13. The compressed telescopic spring rod 11 releases its elasticity and pushes the fixing rod 10 upward until its top springs in and is inserted into the fixing groove 14, completing the insertion connection with the fixing groove 14, thereby fixing the insulator 1.

[0035] like Figures 4-5 As shown, this invention illustrates a connecting fitting for assembling a suspension insulator according to another embodiment of the present invention, comprising: a fixing groove 14 fixedly connected to the top of a fixing rod 10, and a connecting plate 15 installed on the upper end of the fixing groove 14; a second mounting hole 16 fixedly opened on the upper end of the connecting plate 15; a connecting plate 17 fixedly installed on the top surface of the connecting plate 15, and a third mounting hole 18 fixedly opened on the upper end of the connecting plate 17; a rotating plate 19 fixedly installed on the top surface of the connecting plate 17, and a support plate 20 installed inside the rotating plate 19; a connecting rod 21 inserted through the upper end of the support plate 20; a first fixing hole 22 fixedly opened on the upper end of the support plate 20; a bracket 23 fixedly connected to the outer side of the support plate 20, and a second fixing hole 24 fixedly opened inside the bracket 23.

[0036] For example, such as Figure 4 As shown, grooves are fixedly opened on both sides inside the fixing groove 14, the second mounting hole 16 on the connecting plate 15 and the third mounting hole 18 on the connecting plate 17 are aligned and connected, and the support plate 20 is rotatably connected to the rotating plate 19 through the connecting rod 21.

[0037] For example, such as Figure 5 As shown, the support plate 20 is L-shaped and has four fixing holes 22 evenly distributed on it. The bracket 23 is triangular in shape. The fixing holes 22 and 24 are aligned and connected, and the fixing holes 22 and 24 form a flange connection.

[0038] In some examples, after the insulator is installed in place, a connecting plate 15 is fixed on its fixing groove 14. The connecting plate 15 has a second mounting hole 16, and the connecting plate 17 has a third mounting hole 18. Bolts are used to connect the connecting plate 15 and the connecting plate 17 through the second mounting hole 16 and the third mounting hole 18, thus securing the connecting plate 15 and the connecting plate 17. A rotating plate 19 is fixedly installed on the connecting plate 17. A support plate 20 is hinged to the rotating plate 19 via a connecting rod 21, allowing the support plate 20 to rotate relative to the rotating plate 19. The support plate 20 is L-shaped. The upper end of the long arm, i.e. the long side of the L-shape, is evenly provided with multiple fixing holes 1 22, and the bracket 23 is provided with multiple fixing holes 24. The long arm of the support plate 20 is aligned with the bracket 23, and the two are fastened together by bolts passing through the selected fixing holes 1 22 and fixing holes 24. When it is necessary to install insulators of different shapes or sizes, the relative position height or angle between the two can be adjusted by matching and connecting different fixing holes 1 22 on the long arm of the support plate 20 with different fixing holes 24 on the bracket 23, so as to achieve installation adaptation.

[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A connecting fitting for assembling a suspension insulator, characterized in that, include: Insulator 1 (1), with mounting base 1 (2) fixedly installed at the top of insulator 1 (1), mounting base 2 (3) fixedly installed at the bottom of insulator 1 (1), and insulator 2 (4) fixedly installed at the side of insulator 1 (1); Device plate (5), the device plate (5) is fixedly installed on the upper end of the mounting base (2), the upper outer side of the device plate (5) is fixedly provided with a first mounting hole (6), the upper end of the device plate (5) is fixedly installed with a shell (7), and the two sides inside the shell (7) are fixedly provided with sliding grooves (8), the upper front of the shell (7) is fixedly provided with a moving groove (9), and the shell (7) is fixedly connected with a fixing rod (10).

2. The connecting fitting for a suspension insulator assembly according to claim 1, characterized in that, A telescopic spring rod (11) is fixedly installed at the lower end of the fixed rod (10), and sliding blocks (12) are fixedly installed on both sides of the upper end of the fixed rod (10). A pressing plate (13) is fixedly installed at the front end of the fixed rod (10).

3. The connecting fitting for a suspension insulator assembly according to claim 1, characterized in that, The top end of the fixed rod (10) is fixedly connected to a fixed groove (14), and a connecting plate (15) is installed on the upper end of the fixed groove (14). A second mounting hole (16) is fixedly opened on the upper end of the connecting plate (15). A connecting plate (17) is fixedly installed on the top surface of the connecting plate (15), and a third mounting hole (18) is fixedly opened on the upper end of the connecting plate (17). A rotating plate (19) is fixed on the top surface of the connecting plate (17), and a support plate (20) is installed inside the rotating plate (19). A connecting rod (21) is inserted through the upper end of the support plate (20). A first fixing hole (22) is fixedly opened on the upper end of the support plate (20). A bracket (23) is fixedly connected to the outside of the support plate (20), and a second fixing hole (24) is fixedly opened inside the bracket (23).

4. The connecting fitting for a suspension insulator assembly according to claim 1, characterized in that, The mounting base one (2) has the same structure as the mounting base two (3). The bottom surface of the device plate (5) and the top surface of the mounting base one (2) are fixedly connected. The number of the first mounting holes (6) is four.

5. The connecting fitting for a suspension insulator assembly according to claim 1, characterized in that, The sliding groove (8) is symmetrically installed on the left and right sides of the outer shell (7) with the inner part of the outer shell (7) as the center base. The sliding groove (8) and the sliding block (12) form a sliding connection. The fixed rod (10) moves up and down through the telescopic spring rod (11).

6. The connecting fitting for a suspension insulator assembly according to claim 2, characterized in that, The sliding block (12) is symmetrically installed on the left and right sides of the fixed rod (10) with the fixed rod (10) as the center base. The pressing plate (13) and the moving groove (9) on the outer shell (7) are interlocked. The pressing plate (13) has a triangular structure.

7. The connecting fitting for a suspension insulator assembly according to claim 3, characterized in that, The fixed groove (14) has grooves fixedly opened on both sides inside. The second mounting hole (16) on the connecting plate (15) and the third mounting hole (18) on the connecting plate (17) are aligned and connected. The support plate (20) is rotatably connected to the rotating plate (19) through the connecting rod (21).

8. The connecting fitting for a suspension insulator assembly according to claim 3, characterized in that, The support plate (20) is L-shaped and has four fixing holes (22) evenly distributed on it. The bracket (23) is triangular in shape. The fixing holes (22) and (24) are aligned and connected, and the fixing holes (22) and (24) form a flange connection.