Insulator core rod coating device

Abstract

The utility model discloses an insulator core rod gluing device, including spraying box, the inside bottom of spraying box is rotatably connected with carousel no.

Description

Technical Field

[0001] This utility model relates to the field of insulator core rod processing technology, and in particular to an insulator core rod adhesive coating device. Background Technology

[0002] The insulator core rod is the core component of transmission line insulators, typically made of epoxy resin-impregnated glass fiber, providing mechanical strength and primary electrical insulation. The adhesive coating (such as silicone rubber or epoxy) serves three key functions: first, it seals the tiny pores on the core rod surface, preventing moisture intrusion that could lead to hydrolytic fracture; second, it bonds the core rod to the metal fittings at both ends (flanges, ball joints), ensuring effective transmission of mechanical loads; and third, the elastic adhesive layer buffers the stress caused by the difference in thermal expansion between the metal and composite materials, improving interfacial stress distribution and enhancing overall weather resistance.

[0003] The existing insulator core rod coating process has two main defects: First, the coating uniformity is poor. Traditional fixed spraying or manual operation makes it difficult to ensure that the thickness of the adhesive layer around the core rod is consistent in both direction, often resulting in local accumulation or missed coating, due to the lack of stable rotation drive and precise nozzle layout. Second, there is serious waste of adhesive and a high risk of pollution. Excess adhesive that drips or splashes cannot be effectively recycled, and the open working environment leads to the direct release of volatile organic compounds, as it lacks an integrated closed circulation system and exhaust gas treatment interface. These defects stem from the low degree of equipment automation and the lack of environmental protection design, which restricts product quality and production cost control. Utility Model Content

[0004] The purpose of this invention is to provide an insulator core rod coating device to solve the problems of poor coating uniformity, serious waste of adhesive, and high risk of pollution in the existing insulator core rod coating technology.

[0005] To achieve the above objectives, an insulator core rod gluing device is provided, comprising a spray box, a turntable two rotatably connected to the bottom inner side of the spray box, a bracket fixedly connected to the upper middle part of the spray box, a cylinder fixedly connected to the top of the bracket, an extension end of the cylinder passing through the bracket and fixedly connected to a drive box downwards, a motor fixedly connected inside the drive box, and the output end of the motor passing through the spray box and connected to the turntable one inwards;

[0006] An arc-shaped frame is fixedly connected to one end of the inner side of the spray box, and a collection box is correspondingly provided at the bottom of the spray box. Several through holes are opened through the bottom of the spray box.

[0007] According to the aforementioned insulator core rod gluing device, the bracket has a sliding groove at both ends, and a sliding rod is fixedly connected inside the sliding groove.

[0008] According to the aforementioned insulator core rod gluing device, a slider is slidably connected to the slide rod, and both ends of the drive box are fixedly connected to the slider.

[0009] According to the aforementioned insulator core rod gluing device, a liquid storage tank is provided at one end of the outer side of the collection box, and a conveying pipe is provided through the top of the liquid storage tank.

[0010] According to the aforementioned insulator core rod gluing device, the other end of the conveying pipe is installed inside the arc-shaped frame, the inner end of the arc-shaped frame is provided with a plurality of nozzles, and the middle of the conveying pipe is provided with a conveying pump.

[0011] According to the aforementioned insulator core rod gluing device, a return pipe is provided through one end of the collection box near the liquid storage tank, and the other end of the return pipe is provided through one end above the liquid storage tank. A return pump is provided in the middle of the return pipe.

[0012] According to the aforementioned insulator core rod gluing device, mounting plates are fixedly connected to both ends of the inner side of the collection box, and a filter screen is installed inside the mounting plate. A connecting frame is fixedly connected to the upper end of the mounting plate, and a plug rod is slidably connected inside the connecting frame. A box door is provided on the outer side of the collection box.

[0013] According to the aforementioned insulator core rod gluing device, a slider two is fixedly connected to the lower end of the insertion rod, a sliding groove two is opened at the inner end of the connecting frame, a spring is sleeved on the insertion rod, one end of the spring is fixedly connected to the top of the inner side of the connecting frame, and the other end is fixedly connected to the slider two, the slider two is slidably connected inside the sliding groove two, and the filter screen and the mounting plate are both provided with limiting grooves that are compatible with the slider two.

[0014] The above-mentioned solution has the following beneficial effects:

[0015] 1. This patent uses an adjustable-height clamping turntable to drive the mandrel to rotate stably, and in conjunction with a fixed spray nozzle, achieves automated and uniform coverage of the adhesive on the mandrel surface. The rotary coating method overcomes the problem of uneven coverage in traditional fixed spraying, significantly improves the uniformity and consistency of the adhesive layer, ensures the final protective performance of the insulator, and improves efficiency through automated operation.

[0016] 2. This patented design features a highly efficient bottom collection component and filter screen, which effectively recovers excess adhesive that drips and splashes during the spraying process. The filtered clean adhesive is automatically pumped back to the storage tank for recycling, significantly reducing material consumption and coating costs. The quick-release filter screen design greatly simplifies the maintenance and cleaning process, ensuring the long-term efficient operation of the recovery system and reducing waste and the burden of waste adhesive disposal.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a schematic diagram of the overall structure of an insulator core rod gluing device according to the present invention;

[0020] Figure 2 This is a schematic diagram of the inside of the collection box of the adhesive coating device for insulator core rods according to this utility model;

[0021] Figure 3 This utility model relates to an insulator core rod gluing device. Figure 2 A schematic diagram of the structure of A in the middle;

[0022] Figure 4 This is a schematic diagram of the spraying component of an insulator core rod coating device according to the present invention.

[0023] Legend:

[0024] 1. Spraying box; 2. Turntable 1; 3. Slider 1; 4. Slide 1; 5. Cylinder; 6. Bracket; 7. Drive box; 8. Slide rod; 9. Delivery pipe; 10. Delivery pump; 11. Return pump; 12. Return pipe; 13. Storage tank; 14. Through hole; 15. Arc frame; 16. Box door; 17. Turntable 2; 18. Collection box; 19. Filter screen; 20. Mounting plate; 21. Insert rod; 22. Spring; 23. Connecting frame; 24. Slide 2; 25. Slider 2; 26. Spray head. Detailed Implementation

[0025] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0026] Reference Figure 1-4This utility model discloses an insulator core rod gluing device, comprising a spray box 1, a turntable 17 rotatably connected to the bottom inner side of the spray box 1, a bracket 6 fixedly connected to the upper middle part of the spray box 1, a cylinder 5 fixedly connected to the top of the bracket 6, and a drive box 7 fixedly connected to the extended end of the cylinder 5 through the bracket 6. A motor is fixedly connected inside the drive box 7, and the output end of the motor passes through the spray box 1 and is connected to the turntable 2. The turntable 2 and the turntable 17 correspond to the two ends of the core rod. Under the action of cylinder 5, the height of turntable 2 can be adjusted, which facilitates the adjustment and fixation of the mandrel. In order to improve the fixation effect of the mandrel, anti-slip pads are provided at the contact ends of the two turntables, which can greatly improve the stability of the mandrel during rotation and spraying. A high-elasticity sealing strip is designed on the edge of the door of the spray box 1, and a standard interface is reserved in the non-functional area on the rear side of the spray box 1 to allow users to connect external exhaust pipes and exhaust gas treatment devices (such as activated carbon adsorption towers) as needed in the future to remove and treat the VOCs generated during the spraying process.

[0027] An arc-shaped frame 15 is fixedly connected to one end of the inner side of the spray box 1. A collection box 18 is correspondingly provided at the bottom of the spray box 1. Several through holes 14 are opened through the bottom of the spray box 1. The sprayed glue can be collected in the collection box 18 by setting the through holes 14. Slide grooves 4 are opened at both ends of the bracket 6. Slide rods 8 are fixedly connected inside the slide grooves 4. Slider 3 is slidably connected on the slide rods 8. The two ends of the drive box 7 are fixedly connected to the slider 3. By setting the slide rods 8 and slider 3, the lifting stability of the drive component can be greatly improved. An adjustable pressure valve and a pressure sensor are integrated in the air circuit system of the cylinder 5. The control system presets or automatically adjusts the appropriate clamping pressure according to the diameter of the mandrel and sets an upper limit value to prevent damage to the mandrel.

[0028] A liquid storage tank 13 is installed at one outer end of the collection tank 18. A delivery pipe 9 is installed through the top of the liquid storage tank 13. The other end of the delivery pipe 9 is installed inside the arc-shaped frame 15. Several nozzles 26 are installed at the inner end of the arc-shaped frame 15. A delivery pump 10 is installed in the middle of the delivery pipe 9. A return pipe 12 is installed through one end of the collection tank 18 near the liquid storage tank 13. The other end of the return pipe 12 is installed above the liquid storage tank 13. A return pump 11 is installed in the middle of the return pipe 12. Activating the delivery pump 10 can... The glue inside the storage tank 13 is transported to the inside of the arc frame 15 through the delivery pipe 9 and sprayed outward along the nozzle 26 to complete the glue application on the surface of the mandrel. Excess glue enters the collection box 18 through the through hole 14 and can be reused after being filtered by the filter screen 19, reducing the overall glue application cost. The connection between the nozzle 26 and the delivery pipe 9 inside the arc frame 15 is designed as a standard quick-connect or threaded quick-tight connector. Operators can easily remove individual nozzles for cleaning or replacement by opening the box door 16.

[0029] Mounting plates 20 are fixedly connected to both ends of the inner side of the collection box 18. Filter screens 19 are installed inside the mounting plates 20. A connecting frame 23 is fixedly connected to the upper end of the mounting plates 20. A rod 21 is slidably connected inside the connecting frame 23. A door 16 is provided on the outer side of the collection box 15. A slider 25 is fixedly connected to the lower end of the rod 21. A groove 24 is provided inside the connecting frame 23. A spring 22 is fitted on the rod 21. One end of the spring 22 is fixedly connected to the top of the inner side of the connecting frame 23, and the other end is fixedly connected to the slider 25. The slider 25 is slidably connected inside the groove 24. The filter screen 19 and the mounting plate 20 are all provided with limiting grooves that are compatible with the slider 25. After long-term use, the filter screen 19 needs to be disassembled and cleaned. At this time, the staff opens the box door 16 and pulls the plug rods 21 at both ends upward. Under the action of the spring 22, the plug rods 21 can drive the slider 25 to move upward and leave the limiting groove inside the filter screen 19 and the mounting plate 20. The staff can then pull the filter screen 19 outward to remove it, which improves the filtration effect and convenience of the entire device. The delivery pump 10 in this device is a pneumatic diaphragm pump, and the return pump 11 is a peristaltic pump.

[0030] Working principle: During use, the operator opens the door of the spray box 1, then places one end of the insulator core rod to be coated with glue into the turntable 17. Subsequently, the upper cylinder 5 is activated to drive the drive assembly downward, so that the turntable 2 can contact the other end of the core rod, thus fixing the core rod. Then, the door is closed, and the delivery pump 10 is activated to deliver the glue inside the storage tank 13 through the delivery pipe 9 to the inside of the arc frame 15, and spray it outward along the nozzle 26 to complete the glue coating operation on the surface of the core rod. In order to improve the overall glue coating uniformity, the motor inside the drive box 7 is activated to drive the turntable 2 to rotate, so that the core rod inside can rotate for spraying, which greatly improves the uniformity of the insulator core rod during glue coating.

[0031] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An insulator core rod adhesive coating device, comprising a spraying box (1), characterized in that, The bottom inner side of the spray box (1) is rotatably connected to a turntable (17). A bracket (6) is fixedly connected to the upper middle part of the spray box (1). A cylinder (5) is fixedly connected to the top of the bracket (6). The extension end of the cylinder (5) passes through the bracket (6) and is fixedly connected to a drive box (7) downwards. A motor is fixedly connected inside the drive box (7). The output end of the motor passes through the spray box (1) and is connected to the turntable (2) inwards. An arc-shaped frame (15) is fixedly connected to one end of the inner side of the spray box (1), and a collection box (18) is provided at the bottom of the spray box (1). Several through holes (14) are opened through the bottom of the spray box (1).

2. The insulator core rod gluing device according to claim 1, characterized in that, The bracket (6) has a sliding groove (4) at both ends, and a sliding rod (8) is fixedly connected inside the sliding groove (4).

3. The insulator core rod gluing device according to claim 2, characterized in that, The slider (8) is slidably connected to the slider (3), and the two ends of the drive box (7) are fixedly connected to the slider (3).

4. The insulator core rod gluing device according to claim 1, characterized in that, A liquid storage tank (13) is provided at one end of the outer side of the collection box (18), and a delivery pipe (9) is provided through the top of the liquid storage tank (13).

5. The insulator core rod gluing device according to claim 4, characterized in that, The other end of the delivery pipe (9) is installed inside the arc frame (15), and the inner end of the arc frame (15) is provided with a number of nozzles (26). The middle part of the delivery pipe (9) is provided with a delivery pump (10).

6. The insulator core rod gluing device according to claim 4, characterized in that, The collection box (18) is provided with a return pipe (12) through one end near the storage tank (13), and the other end of the return pipe (12) is provided through one end above the storage tank (13). A return pump (11) is provided in the middle of the return pipe (12).

7. The insulator core rod gluing device according to claim 1, characterized in that, The collection box (18) has a mounting plate (20) fixedly connected to both ends of its inner side. A filter screen (19) is installed inside the mounting plate (20). A connecting frame (23) is fixedly connected to the upper end of the mounting plate (20). A plug rod (21) is slidably connected inside the connecting frame (23). A box door (16) is provided on the outer side of the collection box (18).

8. The insulator core rod gluing device according to claim 7, characterized in that, The lower end of the insertion rod (21) is fixedly connected to a slider two (25). The inner end of the connecting frame (23) is provided with a sliding groove two (24). A spring (22) is sleeved on the insertion rod (21). One end of the spring (22) is fixedly connected to the top of the inner side of the connecting frame (23), and the other end is fixedly connected to the slider two (25). The slider two (25) is slidably connected inside the sliding groove two (24). The filter screen (19) and the mounting plate (20) are both provided with limiting grooves that are compatible with the slider two (25).

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