An adjustable transformer core structure

By designing an adjustable transformer frame structure, the problem of output voltage mismatch in traditional frame structures was solved, achieving precise voltage regulation and improved structural stability, reducing costs, and promoting the efficient, energy-saving, and intelligent development of power systems.

CN224501647UActive Publication Date: 2026-07-14HUANGSHAN KEYANG ELECTRONIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUANGSHAN KEYANG ELECTRONIC TECH CO LTD
Filing Date
2025-06-28
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

The traditional non-adjustable transformer frame structure results in the output voltage not being able to accurately match the needs of electrical equipment, affecting the normal operation of the equipment, limiting its versatility and adaptability, increasing production and maintenance costs, and hindering the efficient energy-saving and intelligent development of the power system.

Method used

An adjustable transformer frame structure was designed. Through the synergistic effect of the load-bearing mechanism, the drive mechanism and the buffer component, the output voltage can be precisely adjusted. Combined with modular design and lightweight optimization, the stability and versatility of the structure are enhanced.

Benefits of technology

It enables precise regulation of the output voltage, improves the stability and reliability of the structure, reduces production and maintenance costs, and promotes the efficient, energy-saving and intelligent development of the power system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of adjustable transformer framework structure, belong to the technical field of electrical engineering, including bearing mechanism, bearing plate, top plate fixedly installed in the bearing plate outside, buffer assembly being arranged in the top plate bottom, connecting plate fixedly installed in the buffer assembly bottom, and fixedly installed in the bearing plate outside adjusting groove board;Driving mechanism, including the plate body located in the bearing plate outside, driving gear rotationally installed in plate body outside.The utility model solves the output voltage mismatch, poor versatility, maintenance cost higher problem existing in traditional non-adjustable framework structure by the cooperation between each structure, realizes the accurate regulation of output voltage, the improvement of structural stability and reliability, and the efficient energy saving and intelligent development of power system, simultaneously, its modular design and lightweight optimization further enhance versatility and adaptability, provide technical support for the widespread application of transformer.
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Description

Technical Field

[0001] This utility model belongs to the technical field of electrical engineering, specifically relating to an adjustable transformer frame structure. Background Technology

[0002] The transformer bobbin structure is one of the core components in transformer manufacturing, and its design stems from the need to optimize transformer performance and improve manufacturing efficiency. As a supporting structure for the windings and core, the transformer bobbin not only needs to possess good mechanical strength and insulation properties, but also needs to meet the requirements of efficient electromagnetic conduction and heat dissipation. With the increasing demand for miniaturization, lightweighting, and high efficiency in power systems, the design of the bobbin structure has gradually evolved from a traditional simple support function to an integrated and modular complex structure.

[0003] The current non-adjustable transformer frame structure can lead to the output voltage not being able to accurately match the needs of electrical equipment, which may cause excessively high or low voltage, affecting the normal operation of the equipment or even causing damage. This limits its versatility and adaptability, increases production and maintenance costs, and is also detrimental to the efficient energy saving and intelligent development of the power system. Utility Model Content

[0004] The purpose of this invention is to provide an adjustable transformer frame structure, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An adjustable transformer frame structure includes,

[0007] The supporting mechanism includes a supporting plate, a top plate fixedly installed on the outside of the supporting plate, a buffer assembly disposed at the bottom of the top plate, a connecting plate fixedly installed at the bottom of the buffer assembly, and an adjusting groove plate fixedly installed on the outside of the supporting plate.

[0008] The drive mechanism includes a plate located outside the support plate, a drive gear rotatably mounted on the outside of the plate, a drive motor fixedly mounted on the end of the drive gear, and a driven gear meshing with the drive gear.

[0009] As a preferred embodiment of the present invention, the bearing mechanism further includes a transformer assembly disposed on the outside of the adjusting groove plate, a limiting shaft rotatably mounted on the outside of the bearing plate, and a fixing plate movably sleeved on the outside of the limiting shaft.

[0010] As a preferred embodiment of the present invention, the driving mechanism further includes a shaft rotatably mounted at the center of the outer side of the plate, a bearing fixedly mounted on the outer side of the plate, a connecting shaft rotatably mounted on the outer side of the bearing, and a clamping plate movably sleeved on the outer side of the connecting shaft.

[0011] As a preferred embodiment of this utility model, the buffer assembly includes a cylinder fixedly installed at the bottom of the top plate, a buffer spring fixedly installed in the inner cavity of the cylinder, and a limiting strip fixedly installed on the inner wall of the cylinder.

[0012] As a preferred embodiment of the present invention, the buffer assembly further includes a ring plate fixedly installed at the bottom of the buffer spring, a limiting groove block fixedly installed on the outside of the ring plate, and a connecting rod fixedly installed at the bottom of the ring plate.

[0013] As a preferred embodiment of this utility model, the transformer assembly includes a mounting plate movably mounted on the outside of the regulating slot plate, a protective shell fixedly mounted on the outside of the mounting plate, and a transformer body fixedly mounted inside the protective shell.

[0014] In a preferred embodiment of this utility model, the connecting plate is fixedly connected to the outer side of the fixing plate, and the bottom of the connecting rod is fixedly connected to the top of the connecting plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are: through the cooperation between various structures, it solves the problems of output voltage mismatch, poor versatility and high maintenance cost of traditional non-adjustable frame structures, realizes precise adjustment of output voltage, improves structural stability and reliability, and promotes the efficient energy saving and intelligent development of power systems. At the same time, its modular design and lightweight optimization further enhance its versatility and adaptability, providing technical support for the widespread application of transformers. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a side view of the overall structure of this utility model;

[0019] Figure 3 This is a cross-sectional view of the cylindrical structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the connecting shaft structure of this utility model.

[0021] In the diagram: 100, bearing mechanism; 101, bearing plate; 102, top plate; 103, buffer assembly; 103a, cylinder; 103b, buffer spring; 103c, limiting strip; 103d, ring plate; 103e, limiting slot block; 103f, connecting rod; 104, connecting plate; 105, adjusting slot plate; 106, transformer assembly; 106a, mounting plate; 106b, protective sleeve; 106c, transformer body; 107, limiting shaft; 108, fixing plate; 200, drive mechanism; 201, plate; 202, driving gear; 203, drive motor; 204, driven gear; 205, shaft; 206, shaft seat; 207, connecting shaft; 208, clamping plate. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Reference Figures 1-4 This is an embodiment of the present invention, which provides an adjustable transformer frame structure, including:

[0027] The supporting mechanism 100 includes a supporting plate 101, a top plate 102 fixedly installed on the outside of the supporting plate 101, a buffer assembly 103 disposed at the bottom of the top plate 102, a connecting plate 104 fixedly installed at the bottom of the buffer assembly 103, and an adjusting groove plate 105 fixedly installed on the outside of the supporting plate 101.

[0028] The drive mechanism 200 includes a plate 201 located outside the support plate 101, a drive gear 202 rotatably mounted on the outside of the plate 201, a drive motor 203 fixedly mounted on the end of the drive gear 202, and a driven gear 204 meshing with the drive gear 202.

[0029] By optimizing the layout of the load-bearing mechanism 100 and the drive mechanism 200, redundant space and material usage are reduced, achieving a compact and lightweight skeleton structure that is easy to install and transport, while also reducing manufacturing costs.

[0030] Specifically, the bearing mechanism 100 also includes a transformer assembly 106 disposed on the outside of the adjusting groove plate 105, a limiting shaft 107 rotatably mounted on the outside of the bearing plate 101, and a fixing plate 108 movably sleeved on the outside of the limiting shaft 107.

[0031] The cooperation between the limiting shaft 107 and the fixing plate 108 ensures the stable operation of the transformer assembly 106, reduces the wear of mechanical parts, extends the service life of the frame structure, and facilitates disassembly and maintenance, thereby reducing maintenance costs.

[0032] Furthermore, the drive mechanism 200 also includes a shaft 205 rotatably mounted on the center of the outer side of the plate 201, a bearing 206 fixedly mounted on the outer side of the plate 201, a connecting shaft 207 rotatably mounted on the outer side of the bearing 206, and a clamping plate 208 movably sleeved on the outer side of the connecting shaft 207.

[0033] The transformer assembly 106 is driven to move on the adjusting slot plate 105 by the meshing transmission of the driving gear 202 and driven gear 204 in the drive mechanism 200, thereby flexibly adjusting the transformer ratio. It can accurately adjust the output voltage according to the actual load or power grid requirements, avoid the phenomenon of excessively high or low voltage, ensure the normal operation of electrical equipment, and extend the equipment life.

[0034] Preferably, the buffer assembly 103 includes a cylinder 103a fixedly installed at the bottom of the top plate 102, a buffer spring 103b fixedly installed in the inner cavity of the cylinder 103a, and a limiting strip 103c fixedly installed on the inner wall of the cylinder 103a. The buffer assembly 103 also includes an annular piece 103d fixedly installed at the bottom of the buffer spring 103b, a limiting groove block 103e fixedly installed on the outer side of the annular piece 103d, and a connecting rod 103f fixedly installed at the bottom of the annular piece 103d.

[0035] The combination of components such as cylinder 103a, buffer spring 103b, and limit bar 103c effectively absorbs and mitigates mechanical vibration and impact, enhances the seismic resistance and impact resistance of the frame structure, improves the operational stability and reliability of the transformer, and reduces mechanical failures caused by vibration.

[0036] Furthermore, the transformer assembly 106 includes a mounting plate 106a movably mounted on the outside of the regulating slot plate 105, a protective shell 106b fixedly mounted on the outside of the mounting plate 106a, and a transformer body 106c fixedly mounted inside the protective shell 106b. The connecting plate 104 is fixedly connected to the outside of the fixing plate 108, and the bottom of the connecting rod 103f is fixedly connected to the top of the connecting plate 104.

[0037] The transformer assembly 106 uses a detachable mounting plate 106a and a protective housing 106b, which facilitates replacement and maintenance, improves the versatility and adaptability of the frame structure, meets the needs of different scenarios and loads, and reduces production and maintenance costs.

[0038] In use, the drive motor 203 drives the active gear 202 to rotate, which in turn drives the driven gear 204 to rotate. Through the transmission of the shaft 205, the bearing 206, the connecting shaft 207, and the clamping plate 208, the transformer assembly 106 is pushed to move on the adjusting slot plate 105, so as to realize the flexible adjustment of the transformer ratio. The cylinder 103a, the buffer spring 103b, the limiting strip 103c, the ring plate 103d, the limiting slot block 103e, and the connecting rod 103f in the buffer assembly 103 work together to absorb vibration and impact, and ensure structural stability.

[0039] In summary, through the synergistic action of the bearing plate 101, top plate 102, buffer assembly 103, connecting plate 104, and adjusting slot plate 105 in the bearing mechanism 100, combined with the transmission mechanism of the plate 201, driving gear 202, drive motor 203, and driven gear 204 in the drive mechanism 200, the transformer assembly 106 achieves flexible adjustment and precisely matches the output voltage requirements. The cylinder 103a, buffer spring 103b, limiting strip 103c, ring plate 103d, limiting slot block 103e, and connecting rod 103f in the buffer assembly 103 effectively absorb vibration and enhance structural stability. The mounting plate 106a, protective shell 106b, and transformer body 106c in the transformer assembly 106 adopt a modular design, which facilitates maintenance and replacement. The overall structure is compact and lightweight, improving versatility and adaptability, and reducing production and maintenance costs.

[0040] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0041] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0042] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0043] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An adjustable transformer frame structure, characterized in that: include, The support mechanism (100) includes a support plate (101), a top plate (102) fixedly installed on the outside of the support plate (101), a buffer assembly (103) disposed at the bottom of the top plate (102), a connecting plate (104) fixedly installed at the bottom of the buffer assembly (103), and an adjustment groove plate (105) fixedly installed on the outside of the support plate (101). The drive mechanism (200) includes a plate (201) located outside the support plate (101), a drive gear (202) rotatably mounted on the outside of the plate (201), a drive motor (203) fixedly mounted on the end of the drive gear (202), and a driven gear (204) meshing with the drive gear (202).

2. The adjustable transformer frame structure according to claim 1, characterized in that: The bearing mechanism (100) further includes a transformer assembly (106) disposed on the outside of the adjusting groove plate (105), a limiting shaft (107) rotatably mounted on the outside of the bearing plate (101), and a fixing plate (108) movably sleeved on the outside of the limiting shaft (107).

3. The adjustable transformer frame structure according to claim 2, characterized in that: The drive mechanism (200) further includes a shaft (205) rotatably mounted on the center of the outer side of the plate (201), a bearing seat (206) fixedly mounted on the outer side of the plate (201), a connecting shaft (207) rotatably mounted on the outer side of the bearing seat (206), and a clamping plate (208) movably sleeved on the outer side of the connecting shaft (207).

4. The adjustable transformer frame structure according to claim 3, characterized in that: The buffer assembly (103) includes a cylinder (103a) fixedly installed at the bottom of the top plate (102), a buffer spring (103b) fixedly installed in the inner cavity of the cylinder (103a), and a limiting strip (103c) fixedly installed on the inner wall of the cylinder (103a).

5. The adjustable transformer frame structure according to claim 4, characterized in that: The buffer assembly (103) further includes a ring plate (103d) fixedly installed at the bottom of the buffer spring (103b), a limiting groove block (103e) fixedly installed on the outside of the ring plate (103d), and a connecting rod (103f) fixedly installed at the bottom of the ring plate (103d).

6. The adjustable transformer frame structure according to claim 5, characterized in that: The transformer assembly (106) includes a mounting plate (106a) movably mounted on the outside of the regulating slot plate (105), a protective shell (106b) fixedly mounted on the outside of the mounting plate (106a), and a transformer body (106c) fixedly mounted inside the protective shell (106b).

7. An adjustable transformer frame structure according to claim 6, characterized in that: The connecting plate (104) is fixedly connected to the outside of the fixing plate (108), and the bottom of the connecting rod (103f) is fixedly connected to the top of the connecting plate (104).