An assembling device for the core of a voltage regulator
Through the innovative design of the drop component and the alignment component, the rapid adjustment and assembly of the voltage regulator and stabilizer core are realized, solving the problem that existing equipment cannot quickly adjust the size and position of the core, thus improving production efficiency and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Filing Date
- 2025-06-05
- Publication Date
- 2026-07-14
Smart Images

Figure CN224501669U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of voltage regulator and stabilizer production technology, specifically to an assembly device for voltage regulator and stabilizer cores. Background Technology
[0002] The transformer core refers to the core of a transformer used in an AC voltage regulator. It is the core component of the voltage regulator and an important part of the transformer. The quality, materials, and design of this core have a crucial impact on the efficiency, stability, temperature rise, size, and weight of the voltage regulator. Its core functions include providing a magnetic circuit, concentrating magnetic lines of force, and reducing magnetic resistance.
[0003] However, when stacking iron cores, existing equipment cannot be quickly adjusted according to the actual size of the iron cores and the stacking position. This results in a lot of time being spent correcting the equipment when the size or position of the iron cores is changed, which greatly affects the actual production efficiency. Utility Model Content
[0004] This invention provides an assembly device for voltage regulator cores, which can effectively solve the problem mentioned in the background art that existing equipment cannot quickly adjust according to the actual core size and stacking position when stacking cores. This results in a lot of time being spent on correcting the equipment when the core size or position is changed, which greatly affects the actual production efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an assembly device for a voltage regulator core, comprising a fixed operating frame, wherein a falling component is provided at the top of the fixed operating frame;
[0006] The falling assembly includes a transposition motor;
[0007] A reversing motor is mounted on one side of the top of the fixed operating frame via a motor mount, and the output shaft of the reversing motor is engaged with the reversing operating frame.
[0008] One end of the reversing operating frame is equipped with an input / output motor via a motor mount, and the output shaft of the input / output motor is engaged with a bidirectional lead screw.
[0009] The side end of the bidirectional lead screw is connected to a movable positioning frame via a lead screw seat, and a number of alignment electric push rods are equidistantly engaged at the top of the movable positioning frame.
[0010] The bottom end of the alignment electric actuator is equipped with a vacuum suction cup, and one side of the top of the vacuum suction cup is connected to a combined adsorption tube via an adapter. The top of the moving positioning frame is equipped with an air pump via a motor mount.
[0011] According to the above technical solution, the reversing operating frame is rotatably connected to the fixed operating frame, and the movable positioning frame is slidably connected to the reversing operating frame.
[0012] According to the above technical solution, one end of the air pump is connected to one end of the combined adsorption tube via an adapter;
[0013] The input terminals of the transposition motor, input / output motor, alignment electric actuator, and air pump are all electrically connected to the output terminal of an external power supply.
[0014] According to the above technical solution, an alignment component is provided at the top of the fixed operating frame;
[0015] The alignment component includes a movable electric slide rail;
[0016] The top of the fixed operating frame is equidistantly embedded with several movable electric slide rails, and the top of the movable electric slide rails is mounted with a movable fixing plate via a slide rail seat.
[0017] The top of the movable fixed plate is embedded with a displacement electric slide rail, and a displacement operation block is installed on the top of the displacement electric slide rail via a slide rail seat.
[0018] The transposition operation block is provided with a relay fixing block on its side. Both ends of the relay fixing block are engaged with inlet and outlet electric push rods. One end of the relay fixing block is slidably connected to an alignment limiting block.
[0019] According to the above technical solution, the movable fixing plate is slidably installed on the top of the fixed operation frame, and the repositioning operation block is slidably combined with the movable fixing plate.
[0020] According to the above technical solution, one end of each of the in-and-out electric push rods is fitted and connected to one end of the switching operation block;
[0021] The input ends of the moving electric slide rail, the shifting electric slide rail, and the infeed / outfeed electric push rod are all electrically connected to the output end of an external power supply.
[0022] Compared with the prior art, the advantages of this utility model are: the structure of this utility model is scientific and reasonable, and it is safe and convenient to use.
[0023] 1. Equipped with a falling assembly, the reversing operating frame is rotated by a reversing motor. A positioning electric actuator drives the vacuum suction cup to rise and fall. The air pressure at the vacuum suction cup position is controlled by an air pump and a combined suction tube. The vacuum suction cup adsorbs and fixes the negative pressure silicon steel sheets. In conjunction with the infeed motor and bidirectional lead screw, the moving positioning frame moves to adjust the alignment of the silicon steel sheets. The positioning electric actuator and vacuum suction cup then move the silicon steel sheets to the stacking position, enabling continuous stacking of iron-core silicon steel sheets. Simultaneously, the position of the silicon steel sheets can be adjusted according to the actual operating position and product size. This allows for rapid changes in the operating position of the equipment during continuous stacking and multi-size continuous production, reducing the waiting time required for equipment position correction and effectively improving actual production efficiency.
[0024] 2. An alignment component is provided, in which a movable electric slide rail drives a movable fixed plate to move, a transposition electric slide rail drives a transposition operation block to move, and simultaneously an in-and-out electric push rod drives a relay fixed block to move. The in-and-out electric push rod also drives an alignment limiting block to move. The spacing and position between the transposition operation block, the relay fixed block, and the alignment limiting block are adjusted to achieve alignment adjustment. The clamping and alignment position is adjusted according to the size of the iron core to ensure the stability of the clamping and positioning restrictions. Attached Figure Description
[0025] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0026] In the attached diagram:
[0027] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0028] Figure 2 This is a structural schematic diagram of the falling component of this utility model;
[0029] Figure 3 This is a schematic diagram of the installation structure of the air pump of this utility model;
[0030] Figure 4 This is a schematic diagram of the alignment component of this utility model;
[0031] Numbered in the diagram: 1. Fixed operating frame;
[0032] 2. Falling assembly; 201. Positioning motor; 202. Reversing operating frame; 203. Infeed / outfeed motor; 204. Bidirectional lead screw; 205. Moving positioning frame; 206. Alignment electric actuator; 207. Vacuum suction cup; 208. Combined adsorption tube; 209. Air pump;
[0033] 3. Alignment component; 301. Moving electric slide rail; 302. Moving fixed plate; 303. Transposition electric slide rail; 304. Transposition operation block; 305. Relay fixed block; 306. In / out electric push rod; 307. Alignment limiting block. Detailed Implementation
[0034] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0035] Example: Figure 1-4 As shown, this utility model provides a technical solution: an assembly device for a voltage regulator core, including a fixed operating frame 1, with a falling component 2 provided at the top of the fixed operating frame 1.
[0036] The falling assembly 2 includes a reversing motor 201, a reversing operating frame 202, an infeed motor 203, a bidirectional lead screw 204, a moving positioning frame 205, an alignment electric push rod 206, a vacuum suction cup 207, a combined suction tube 208, and an air pump 209.
[0037] A shifting motor 201 is mounted on one side of the top of the fixed operating frame 1 via a motor mount. The output shaft of the shifting motor 201 is snapped with a reversing operating frame 202. The reversing operating frame 202 is rotatably connected to the fixed operating frame 1 to realize reversing processing and positioning swing.
[0038] One end of the reversing operating frame 202 is equipped with an input / output motor 203 via a motor mount, and the output shaft of the input / output motor 203 is connected to a bidirectional lead screw 204.
[0039] The side end of the bidirectional lead screw 204 is connected to a movable positioning frame 205 through a lead screw seat. The movable positioning frame 205 is slidably connected to the reversing operation frame 202 to achieve steady movement and ensure the stability of continuous repositioning and continuous movement. Several alignment electric push rods 206 are equidistantly engaged at the top of the movable positioning frame 205.
[0040] A vacuum suction cup 207 is installed at the bottom of the positioning electric push rod 206. A combined adsorption tube 208 is connected to one side of the top of the vacuum suction cup 207 via an adapter. An air pump 209 is installed at the top of the moving positioning frame 205 via a motor base. One end of the air pump 209 is connected to one end of the combined adsorption tube 208 via an adapter to realize air intake and exhaust treatment and ensure the stability of material intake and exhaust.
[0041] To ensure stable operation of the equipment, the input terminals of the transposition motor 201, the input / output motor 203, the alignment electric actuator 206, and the air pump 209 are all electrically connected to the output terminal of an external power supply.
[0042] The top of the fixed operating frame 1 is equipped with an alignment component 3;
[0043] The alignment component 3 includes a movable electric slide rail 301, a movable fixed plate 302, a transposition electric slide rail 303, a transposition operation block 304, a relay fixed block 305, an in-and-out electric push rod 306, and an alignment limiting block 307.
[0044] A number of movable electric slide rails 301 are equidistantly embedded in the top of the fixed operating frame 1, and a movable fixed plate 302 is installed on the top of the movable electric slide rails 301 through the slide rail seat.
[0045] The top of the movable fixed plate 302 is embedded with a displacement electric slide rail 303. The top of the displacement electric slide rail 303 is mounted with a displacement operation block 304 via a slide rail seat. The movable fixed plate 302 is slidably mounted on the top of the fixed operation frame 1. The displacement operation block 304 and the movable fixed plate 302 are slidably combined to achieve positioning support and clamping.
[0046] A relay fixing block 305 is provided on the side of the transposition operation block 304. Both ends of the relay fixing block 305 are snapped with inlet and outlet electric push rods 306. One end of multiple inlet and outlet electric push rods 306 is engaged with one end of the transposition operation block 304 to realize transposition and alignment processing and ensure the stability of movement inlet and outlet. One end of the relay fixing block 305 is slidably connected with an alignment limiting block 307.
[0047] To ensure stable operation of the equipment, the input ends of the moving electric slide rail 301, the shifting electric slide rail 303, and the infeed / outfeed electric push rod 306 are all electrically connected to the output end of an external power supply.
[0048] The working principle and usage process of this utility model are as follows: When assembling the iron core, the movable electric slide rail 301 drives the movable fixing plate 302 to move along the fixed operation frame 1, the shifting electric slide rail 303 drives the shifting operation block 304 to move along the movable fixing plate 302, and at the same time, the in-and-out electric push rod 306 drives the relay fixing block 305 to move, and the in-and-out electric push rod 306 drives the alignment limiting block 307 to move. The distance and position between the shifting operation block 304, the relay fixing block 305 and the alignment limiting block 307 are adjusted to achieve the alignment adjustment process. The clamping and alignment position is adjusted according to the size of the iron core.
[0049] The reversing motor 201 drives the reversing operating frame 202 to rotate along the fixed operating frame 1, changing the position of the vacuum suction cup 207. The alignment electric push rod 206 drives the vacuum suction cup 207 to move down to the top of the silicon steel sheet of the iron core. The air pump 209 and the combined adsorption tube 208 extract the air at the position of the vacuum suction cup 207, and the vacuum suction cup 207 adsorbs and fixes the silicon steel sheet. At this time, the alignment electric push rod 206 drives the vacuum suction cup 207 and the silicon steel sheet to rise. Then, the reversing motor 201 drives the reversing operating frame 202 to rotate, rotating the silicon steel sheet to the assembly position. The inlet and outlet motor 203 drives the bidirectional lead screw 204 to rotate. The bidirectional lead screw 204 drives the moving positioning frame 205 to move along the reversing operating frame 202, moving the silicon steel sheet to the unloading position. The alignment electric push rod 206 drives the vacuum suction cup 207 to move down, placing the silicon steel sheet in the assembly position, realizing the stacking of the silicon steel sheets of the iron core, and completing the assembly of the iron core.
[0050] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An assembly device for a voltage regulator / stabilizer core, comprising a fixed operating frame (1), characterized in that: The fixed operating frame (1) is provided with a falling component (2) at its top; The falling assembly (2) includes a transposition motor (201); A shifting motor (201) is mounted on one side of the top of the fixed operating frame (1) via a motor mount, and the output shaft of the shifting motor (201) is engaged with a reversing operating frame (202). One end of the reversing operating frame (202) is equipped with an input / output motor (203) via a motor mount, and the output shaft of the input / output motor (203) is engaged with a bidirectional lead screw (204); The side end of the bidirectional lead screw (204) is connected to a movable positioning frame (205) through a lead screw seat, and a number of positioning electric push rods (206) are equidistantly engaged at the top of the movable positioning frame (205). The bottom end of the alignment electric actuator (206) is equipped with a vacuum suction cup (207), and the top side of the vacuum suction cup (207) is connected to a combined adsorption tube (208) through an adapter. The top of the moving positioning frame (205) is equipped with an air pump (209) through a motor base.
2. The assembly equipment for a voltage regulator / stabilizer core according to claim 1, characterized in that, The reversing operation frame (202) is rotatably connected to the fixed operation frame (1), and the movable positioning frame (205) is slidably connected to the reversing operation frame (202).
3. The assembly equipment for a voltage regulator / stabilizer core according to claim 1, characterized in that, One end of the air pump (209) is connected to one end of the combined adsorption tube (208) via an adapter; The input terminals of the transposition motor (201), input / output motor (203), alignment electric actuator (206), and air pump (209) are all electrically connected to the output terminal of an external power supply.
4. The assembly equipment for a voltage regulator / stabilizer core according to claim 1, characterized in that, The fixed operating frame (1) is provided with an alignment component (3) at its top; The alignment component (3) includes a movable electric slide rail (301); The top of the fixed operating frame (1) is equidistantly embedded with several movable electric slide rails (301), and the top of the movable electric slide rails (301) is mounted with a movable fixing plate (302) through a slide rail seat; The top of the movable fixed plate (302) is embedded with a displacement electric slide rail (303), and the top of the displacement electric slide rail (303) is equipped with a displacement operation block (304) through a slide rail seat; The transposition operation block (304) is provided with a relay fixing block (305) on its side. Both ends of the relay fixing block (305) are engaged with inlet and outlet electric push rods (306). One end of the relay fixing block (305) is slidably connected to an alignment limiting block (307).
5. The assembly equipment for a voltage regulator / stabilizer core according to claim 4, characterized in that, The movable fixing plate (302) is slidably installed on the top of the fixed operation frame (1), and the shifting operation block (304) is slidably combined with the movable fixing plate (302).
6. The assembly equipment for a voltage regulator / stabilizer core according to claim 4, characterized in that, One end of each of the aforementioned inlet / outlet electric push rods (306) is fitted and connected to one end of the switching operation block (304); The input ends of the moving electric slide rail (301), the shifting electric slide rail (303), and the in-and-out electric push rod (306) are all electrically connected to the output end of an external power supply.