A regulator stabilizer core clamping device
By using a rotary motor and a bidirectional lead screw-driven limit block and electric slide rail system, the problems of silicon steel sheet misalignment and uneven pressing in the production of voltage regulator cores have been solved, achieving stable clamping and efficient production of the cores.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Filing Date
- 2025-06-05
- Publication Date
- 2026-07-14
AI Technical Summary
Existing voltage regulator and stabilizer core clamping equipment cannot fully limit and press the silicon steel sheets, which makes it easy for the silicon steel sheets to shift position and become uneven during continuous stacking production, affecting the quality and efficiency of core production.
A rotary motor and a bidirectional lead screw are used to drive the clamping limit block to move. Combined with the split electric slide rail and the inlet and outlet electric slide rail, the silicon steel sheet is restricted by multi-position positioning. The silicon steel sheet is fully restricted by the downward electric push rod and the pressing and fixing plate, so as to achieve stable clamping and full pressing.
It enables rapid adjustment and stable clamping of iron cores of different sizes, ensuring the uniformity and alignment accuracy of iron core production, avoiding positional deviation and uneven pressing, and improving production efficiency and quality.
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Figure CN224501670U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of voltage regulator and stabilizer production technology, specifically to a device for clamping the iron core of a voltage regulator and stabilizer. Background Technology
[0002] The transformer core refers to the core of a transformer used in an AC voltage regulator. It is the core component of the voltage regulator and an important part of the transformer. The quality, materials, and design of this core have a crucial impact on the efficiency, stability, temperature rise, size, and weight of the voltage regulator. Its core functions include providing a magnetic circuit, concentrating magnetic lines of force, and reducing magnetic resistance.
[0003] However, in the production process of voltage regulator cores, existing clamping equipment can only perform simple positioning and cannot fully limit and press the edges. This leads to positional deviations and uneven pressing of silicon steel sheets when they are continuously stacked, which greatly affects the quality and efficiency of core production. Utility Model Content
[0004] This utility model provides a clamping device for voltage regulator and stabilizer cores, which can effectively solve the problem mentioned in the background art that existing clamping devices can only perform simple positioning during the production of voltage regulator and stabilizer cores, and cannot fully limit and press their edges. This leads to positional deviation and uneven pressing of silicon steel sheets when they are continuously stacked, which greatly affects the quality and efficiency of core production.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a clamping device for the iron core of a voltage regulator and stabilizer, comprising a fixed operating frame, wherein a processing component is provided on the side end of the fixed operating frame;
[0006] The processing component includes a rotary motor;
[0007] A rotary motor is mounted at one end of the fixed operating frame through a motor base at equal intervals, and the output shaft of the rotary motor is engaged with a bidirectional lead screw for shifting.
[0008] The top of the fixed operating frame is equidistantly embedded with several split electric slide rails. The side end of the shifting bidirectional lead screw is connected to a clamping limit block through the lead screw seat and the top of the split electric slide rail is connected to a slide rail seat through the slide rail seat.
[0009] The inner side of the fixed operating frame is engaged with an electric slide rail, and the side end of the electric slide rail is equipped with an operating frame via a slide rail seat. One end of the operating frame is embedded with a linkage electric slide rail.
[0010] One end of the linkage electric slide rail is equipped with a linkage fixing strip via a slide rail seat. Several downward electric push rods are equidistantly embedded in the top of the linkage fixing strip, and a downward fixing plate is installed at the bottom of the downward electric push rod.
[0011] According to the above technical solution, the bidirectional lead screw is rotatably installed inside the fixed operating frame, and the clamping limiting block is slidably connected to the fixed operating frame.
[0012] According to the above technical solution, the entry / exit operating frame is fitted and connected to the fixed operating frame, and the longitudinal section of the entry / exit operating frame is U-shaped.
[0013] According to the above technical solution, one end of the linkage fixing bar is slidably connected to one end of the in-and-out operation frame;
[0014] The input ends of the rotary motor, split electric slide rail, inlet and outlet electric slide rail, linkage electric slide rail, and downward electric push rod are all electrically connected to the output end of an external power supply.
[0015] According to the above technical solution, a middle limit component is provided on the side end of the entry / exit operation frame;
[0016] The middle-limit component includes a deployment motor;
[0017] One end of the entry / exit operating frame is equipped with a deployment motor via a motor mount, and the output shaft of the deployment motor is engaged with a bidirectional deployment lead screw.
[0018] The side end of the unfolding bidirectional lead screw is connected to an unfolding operation block via a lead screw seat, and a pressing electric push rod is snapped into the top of the unfolding operation block;
[0019] A pressing fixing plate is installed at the bottom end of the pressing electric push rod.
[0020] According to the above technical solution, the unfolding operation block is slidably connected to the entry and exit operation frame;
[0021] The input ends of both the unfolding motor and the pressing electric push rod are electrically connected to the output end of an external power source.
[0022] Compared with the prior art, the advantages of this utility model are: the structure of this utility model is scientific and reasonable, and it is safe and convenient to use.
[0023] 1. Equipped with processing components, the clamping limit blocks are moved by a rotary motor and a bidirectional lead screw, and the clamping limit blocks are moved by a split electric slide rail. Through bidirectional multi-position synchronous movement clamping, the silicon steel sheets are positioned and restricted at multiple positions on both sides. The in-and-out electric slide rail moves the in-and-out operating frame, the linkage electric slide rail moves the linkage fixing bar, and the downward electric push rod moves the downward pressing fixing plate. Through continuous movement and repositioning, the equipment can be quickly adjusted for iron cores of different sizes, realizing the production processing of iron cores of different sizes on the same equipment. The silicon steel sheets are pressed and positioned by multiple sets of downward pressing fixing plates. By using side end restriction and top pressing, the silicon steel sheets are fully restricted, realizing the steady clamping and restriction of the iron cores during the production process. This ensures the overall uniformity and alignment accuracy during stacking production, while avoiding positional deviation or uneven pressing, thus ensuring the quality of the iron cores and the efficiency of production.
[0024] 2. Equipped with a middle limit component, the unfolding motor drives the unfolding bidirectional lead screw to rotate, which in turn moves the unfolding operating block, changing the position of the pressing and fixing plate. Through bidirectional synchronous movement, the pressing and fixing position of the equipment is changed, enabling pressing and fixing of iron cores of different sizes. This facilitates the production of products of different sizes. The pressing and fixing plate is pressed down onto the top of the silicon steel sheet by the pressing electric push rod, which positions and restricts the edge of the iron core assembly, achieving full pressing and ensuring the stability of overall alignment and clamping installation. Attached Figure Description
[0025] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0026] In the attached diagram:
[0027] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0028] Figure 2 This is a schematic diagram of the structure of the processing component of this utility model;
[0029] Figure 3 This is a schematic diagram of the installation structure of the split electric slide rail of this utility model;
[0030] Figure 4 This is a structural schematic diagram of the intermediate limit component of this utility model;
[0031] Numbered in the diagram: 1. Fixed operating frame;
[0032] 2. Processing components; 201. Rotary motor; 202. Bidirectional lead screw for shifting; 203. Split electric slide rail; 204. Clamping limit block; 205. Infeed electric slide rail; 206. Infeed operating frame; 207. Linkage electric slide rail; 208. Linkage fixing bar; 209. Downward electric push rod; 210. Downward fixing plate;
[0033] 3. Mid-limit component; 301. Deployment motor; 302. Deployment bidirectional lead screw; 303. Deployment operation block; 304. Pressing electric push rod; 305. Pressing fixing plate. Detailed Implementation
[0034] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0035] Example: Figure 1-4 As shown, this utility model provides a technical solution, a device for clamping the iron core of a voltage regulator and stabilizer, including a fixed operating frame 1, and a processing component 2 is provided on the side of the fixed operating frame 1;
[0036] Processing component 2 includes a rotary motor 201, a bidirectional lead screw 202, a split electric slide rail 203, a clamping limit block 204, an in-and-out electric slide rail 205, an in-and-out operating frame 206, a linkage electric slide rail 207, a linkage fixing bar 208, a downward electric push rod 209, and a downward fixing plate 210.
[0037] A rotary motor 201 is mounted at one end of a fixed operating frame 1 through a motor base at equal distances. The output shaft of the rotary motor 201 is connected to a bidirectional lead screw 202 for shifting.
[0038] Several split electric slide rails 203 are equidistantly embedded in the top of the fixed operating frame 1. The side end of the shifting bidirectional lead screw 202 is connected to the screw seat and the top of the split electric slide rails 203 is connected to the slide rail seat. The shifting bidirectional lead screw 202 is rotatably installed inside the fixed operating frame 1. The clamping limit block 204 is slidably connected to the fixed operating frame 1 to achieve steady shifting and support positioning.
[0039] An electric slide rail 205 is snapped into the inner side of the fixed operating frame 1. An operating frame 206 is installed on the side end of the electric slide rail 205 through a slide rail seat. The operating frame 206 is fitted and connected to the fixed operating frame 1. The longitudinal section of the operating frame 206 is U-shaped to achieve steady entry and exit and position changing, and to ensure clamping and positioning restrictions. A linkage electric slide rail 207 is embedded in one end of the operating frame 206.
[0040] One end of the linkage electric slide rail 207 is equipped with a linkage fixing strip 208 through the slide rail seat. One end of the linkage fixing strip 208 is slidably connected to one end of the in-out operation frame 206 to achieve steady sliding combination processing. Several downward electric push rods 209 are equidistantly embedded at the top of the linkage fixing strip 208. A downward fixing plate 210 is installed at the bottom of the downward electric push rod 209.
[0041] To ensure stable operation of the equipment, the input terminals of the rotary motor 201, the split electric slide rail 203, the inlet and outlet electric slide rail 205, the linkage electric slide rail 207, and the downward electric push rod 209 are all electrically connected to the output terminal of an external power supply.
[0042] A middle limit component 3 is provided on the side end of the entry and exit control frame 206;
[0043] The middle limit component 3 includes an unfolding motor 301, an unfolding bidirectional lead screw 302, an unfolding operation block 303, a pressing electric push rod 304, and a pressing fixing plate 305;
[0044] One end of the entry / exit control frame 206 is equipped with an unfolding motor 301 via a motor mount, and the output shaft of the unfolding motor 301 is engaged with an unfolding bidirectional lead screw 302.
[0045] The side end of the unfolding bidirectional lead screw 302 is connected to an unfolding operation block 303 via a lead screw seat. The unfolding operation block 303 is slidably connected to the in-out operation frame 206 to achieve sliding alignment support. The top of the unfolding operation block 303 is snapped with a pressing electric push rod 304.
[0046] A pressing fixing plate 305 is installed at the bottom end of the pressing electric actuator 304;
[0047] To ensure stable operation of the equipment, the input ends of both the unfolding motor 301 and the pressing electric actuator 304 are electrically connected to the output end of an external power supply.
[0048] The working principle and usage process of this utility model are as follows: During the production of the core stacking of the voltage regulator and stabilizer, the rotary motor 201 drives the bidirectional lead screw 202 to rotate along the fixed operating frame 1, which in turn drives the clamping limit block 204 to move along the fixed operating frame 1. The split electric slide rail 203 drives the clamping limit block 204 to move along the fixed operating frame 1, thereby positioning and restricting the silicon steel sheet through bidirectional clamping. The in-and-out electric slide rail 205 drives the in-and-out operating frame 206 to move along the fixed operating frame 1. The linkage electric slide rail 207 drives the linkage fixing bar 208 to move along the in-and-out operating frame 206. The downward pressing electric push rod 209 drives the downward pressing fixing plate 210 to move down, pressing the bottom end of the downward pressing fixing plate 210 to the top end of the silicon steel sheet. The silicon steel sheet is pressed and positioned by multiple sets of downward pressing fixing plates 210. Through side end restriction and top end pressing, the silicon steel sheet is fully restricted, realizing the steady clamping and restriction of the core during the production process.
[0049] The unfolding motor 301 drives the unfolding bidirectional lead screw 302 to rotate along the in-and-out operating frame 206. The unfolding bidirectional lead screw 302 drives the unfolding operating block 303 to move along the in-and-out operating frame 206, which in turn drives the pressing and fixing plate 305 to move. The pressing electric push rod 304 drives the pressing and fixing plate 305 to press down onto the top of the silicon steel sheet, thereby positioning and restricting the edge of the iron core assembly, achieving full pressing, ensuring the overall alignment and stability of the clamping installation, and changing the position of the unfolding operating block 303 by the unfolding bidirectional lead screw 302 to achieve positioning processing of iron cores of different sizes and positions.
[0050] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A clamping device for the iron core of a voltage regulator / stabilizer, comprising a fixed operating frame (1), characterized in that: The fixed operating frame (1) is provided with a processing component (2) on its side; The processing component (2) includes a rotary motor (201); The fixed operating frame (1) has a rotary motor (201) mounted at one end through a motor base at equal distances, and the output shaft of the rotary motor (201) is connected to a bidirectional lead screw (202). The top of the fixed operating frame (1) is equidistantly embedded with several split electric slide rails (203), and the side end of the shifting bidirectional lead screw (202) is connected to a clamping limit block (204) through the lead screw seat and the top of the split electric slide rails (203) through the slide rail seat. The fixed operating frame (1) is fitted with an inlet / outlet electric slide rail (205) on its inner side. An inlet / outlet operating frame (206) is installed on the side end of the inlet / outlet electric slide rail (205) through a slide rail seat. A linkage electric slide rail (207) is embedded in one end of the inlet / outlet operating frame (206). One end of the linkage electric slide rail (207) is equipped with a linkage fixing strip (208) through the slide rail seat. Several downward electric push rods (209) are equidistantly embedded at the top of the linkage fixing strip (208). A downward fixing plate (210) is installed at the bottom of the downward electric push rod (209).
2. The device for clamping the core of a voltage regulator / stabilizer according to claim 1, characterized in that, The bidirectional lead screw (202) is rotatably mounted inside the fixed operating frame (1), and the clamping limit block (204) is slidably connected to the fixed operating frame (1).
3. The device for clamping the iron core of a voltage regulator / stabilizer according to claim 1, characterized in that, The entry / exit operating frame (206) is fitted and connected to the fixed operating frame (1), and the longitudinal section of the entry / exit operating frame (206) is U-shaped.
4. A clamping device for the iron core of a voltage regulator / stabilizer according to claim 1, characterized in that, One end of the linkage fixing bar (208) is slidably connected to one end of the entry and exit operation frame (206); The input ends of the rotary motor (201), split electric slide rail (203), inlet and outlet electric slide rail (205), linkage electric slide rail (207), and downward electric push rod (209) are all electrically connected to the output end of an external power supply.
5. A clamping device for the iron core of a voltage regulator / stabilizer according to claim 1, characterized in that, The entry / exit operation frame (206) is provided with a middle limit component (3) on its side end; The middle limiting component (3) includes a deployment motor (301); One end of the entry / exit operating frame (206) is equipped with a deploying motor (301) via a motor mount, and the output shaft of the deploying motor (301) is engaged with a deploying bidirectional lead screw (302); The side end of the unfolding bidirectional lead screw (302) is connected to an unfolding operation block (303) via a lead screw seat, and a pressing electric push rod (304) is snapped into the top of the unfolding operation block (303); A pressing fixing plate (305) is installed at the bottom end of the pressing electric push rod (304).
6. A clamping device for a voltage regulator / stabilizer core according to claim 5, characterized in that, The unfolding operation block (303) is slidably connected to the entry and exit operation frame (206); The input ends of the unfolding motor (301) and the pressing electric push rod (304) are both electrically connected to the output end of an external power supply.