Capacitor aluminum shell loading and assembling equipment

Abstract

The utility model discloses a kind of capacitor aluminum shell feeding assembly equipment, including rack, carousel device, vibration disc, feeding device and blanking device;By being provided with feeding device and blanking device, cooperate feeding device and be located in the output end side of vibration disc on rack and set, the feeding device is used to clamp the aluminum shell of vibration disc conveying;And blanking device is used to unload the semi-finished product conveyed on carousel device and be assembled together with the aluminum shell in feeding device;Make it through the cooperation of feeding device and blanking device complete semi-finished product and the automatic assembly process of aluminum shell;Compared with the existing processing mode, degree of automation is higher, without additional manual, effectively reduce the labor cost, and the efficiency of assembly is also higher, so that it can satisfy the existing processing demand.

Description

Technical Field

[0001] This utility model relates to the field of capacitor processing technology, and in particular to a capacitor aluminum shell feeding and assembly equipment. Background Technology

[0002] Capacitors play a crucial role in circuits for tuning, bypassing, coupling, and filtering. They are used in the tuning circuits of transistor radios, as well as in the coupling and bypass circuits of color televisions. With the rapid development of electronic information technology and the increasingly fast pace of digital electronic product upgrades, the production and sales of consumer electronics, primarily flat-screen TVs, laptops, and digital cameras, have continued to grow, driving the growth of the capacitor industry.

[0003] When assembling a capacitor, the elements and granules need to be assembled into a semi-finished product first, and then the semi-finished product is assembled with an aluminum shell. In the existing assembly process, the semi-finished product is mostly put into the aluminum shell manually. This assembly method has a low degree of automation, not only with high labor costs, but also with low efficiency due to the small size of the granules and aluminum shell. Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies of the existing technology and its main objective is to provide a capacitor aluminum shell feeding and assembly equipment, which can effectively solve the problems of low automation, high labor costs, and low assembly efficiency in the existing aluminum shell assembly process.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A capacitor aluminum shell feeding and assembly device includes a frame, a turntable device, a vibratory feeder, a feeding device, and a unloading device. The turntable device is mounted on the frame and is used to convey semi-finished capacitors. The vibratory feeder is mounted on the frame, with its output end located beside the turntable device. The feeding device is mounted on the frame and located beside the output end of the vibratory feeder, and is used to clamp the aluminum shells conveyed by the vibratory feeder. The unloading device is mounted on the frame and located between the feeding device and the turntable device, and is used to unload the semi-finished products conveyed on the turntable device and assemble them with the aluminum shells in the feeding device.

[0007] As a preferred embodiment, the turntable device includes a turntable and a turntable drive mechanism. The turntable is rotatably mounted on the frame, and multiple trays for storing semi-finished products are arranged at equal angles around the periphery of the turntable. The turntable drive mechanism is mounted on the frame and drives the turntable to rotate back and forth.

[0008] As a preferred embodiment, the feeding device includes a feeding frame, a movable seat, and a first gripper. The feeding frame is mounted on the machine frame, and the movable seat is mounted on the feeding frame and can move back and forth toward the output end of the vibratory feeder under the drive of an external driving mechanism. The first gripper is mounted on the movable seat and moves back and forth with the movable seat.

[0009] As a preferred embodiment, the feeding device further includes a top rod, which is movably mounted on the frame and located below the output end of the vibratory feeder under the drive of an external driving mechanism, and the top rod extends vertically.

[0010] As a preferred embodiment, the end of the feeding rack away from the first gripper is provided with a first limiting plate, the end of the movable seat away from the first gripper is provided with a second limiting plate, the second limiting plate is provided with a first limiting bolt that cooperates with the first limiting plate, and the end of the feeding rack near the first gripper is provided with a second limiting bolt that cooperates with the second limiting plate.

[0011] As a preferred embodiment, the unloading device includes an unloading frame, a first rotating frame, a first rotating drive mechanism, a second gripper, a second rotating frame, a second rotating drive mechanism, and a third gripper. The unloading frame is movably mounted on the frame in a vertical direction under the drive of an external drive mechanism. The first rotating frame is rotatably mounted on the unloading frame and located beside the turntable device. The first rotating drive mechanism is mounted on the unloading frame and drives the first rotating frame to rotate back and forth. The second gripper is openable and closable on the first rotating frame and moves back and forth with the first rotating frame. The second rotating frame is rotatably mounted on the unloading frame and located between the first rotating frame and the feeding device. The second rotating drive mechanism is mounted on the unloading frame and drives the second rotating frame to move back and forth. The third gripper is openable and closable on the second rotating frame and moves back and forth with the second rotating frame.

[0012] As a preferred embodiment, a detection lens is provided on the frame, and the detection lens is located above the feeding device.

[0013] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0014] By incorporating a feeding device and a discharging device, with the feeding device mounted on the frame and positioned beside the output end of the vibratory feeder, the feeding device clamps the aluminum shell conveyed by the vibratory feeder; and the discharging device unloads the semi-finished product conveyed on the turntable and assembles it with the aluminum shell in the feeding device. This allows for the automated assembly process of the semi-finished product and the aluminum shell through the cooperation of the feeding and discharging devices. Compared to existing processing methods, this method offers a higher degree of automation, eliminates the need for additional manual labor, effectively reduces labor costs, and increases assembly efficiency, thus meeting current processing requirements.

[0015] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a preferred embodiment of the present utility model;

[0017] Figure 2 This is a partial assembly diagram of a preferred embodiment of the present invention;

[0018] Figure 3 This is a three-dimensional structural diagram of the feeding device in a preferred embodiment of the present utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the feeding device in a preferred embodiment of the present invention.

[0020] Explanation of reference numerals in the attached diagram:

[0021] 10. Frame 11. Inspection lens

[0022] 20. Turntable device 21. Turntable

[0023] 211. Material tray; 22. Turntable drive mechanism

[0024] 30. Vibratory feeder; 40. Feeding device

[0025] 41. Feeding rack; 411. First limit plate

[0026] 412, Second limit bolt; 42, Movable seat

[0027] 421. Second limiting plate; 422. First limiting bolt

[0028] 43. First gripper 44. Ejector rod

[0029] 50. Feeding device 51. Feeding rack

[0030] 52. First rotating frame; 53. First rotating drive mechanism

[0031] 54. Second gripper 55. Second rotating frame

[0032] 56. Second rotary drive mechanism; 57. Third gripper. Detailed Implementation

[0033] Please refer to Figures 1 to 4 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a frame 10, a turntable device 20, a vibratory feeder 30, a feeding device 40, and a discharging device 50.

[0034] The turntable device 20 is mounted on the frame 10 and is used to transport capacitor semi-finished products. In this embodiment, the turntable device 20 includes a turntable 21 and a turntable drive mechanism 22. The turntable 21 is rotatably mounted on the frame 10. Multiple trays 211 for storing semi-finished products are arranged at equal angles around the periphery of the turntable 21. The turntable drive mechanism 22 is mounted on the frame 10 and drives the turntable 21 to rotate back and forth.

[0035] The vibratory feeder 30 is mounted on the frame 10, and the output end of the vibratory feeder 30 is located on the side of the turntable device 20. The vibratory feeder 30 is used to complete the feeding process of the aluminum shell.

[0036] The feeding device 40 is mounted on the frame 10 and located beside the output end of the vibratory feeder 30. The feeding device 40 is used to clamp the aluminum shell conveyed by the vibratory feeder 30. In this embodiment, the feeding device 40 includes a feeding frame 41, a movable seat 42, and a first gripper 43. The feeding frame 41 is mounted on the frame 10. The movable seat 42, driven by an external drive mechanism, is movably mounted on the feeding frame 41 towards the output end of the vibratory feeder 20. The first gripper 43 is mounted on the movable seat 42 and moves back and forth with it. The feeding device 40 also includes a top rod 44. The top rod 44, driven by an external drive mechanism, is movably mounted on the frame 10 and located below the output end of the vibratory feeder 20. The top rod 44 extends vertically, and its upward movement lifts the aluminum shell at the output end of the vibratory feeder 30, facilitating the clamping process of the first gripper 43. The feeding rack 41 has a first limiting plate 411 at the end away from the first gripper 43, and the movable seat 42 has a second limiting plate 421 at the end away from the first gripper 43. The second limiting plate 421 has a first limiting bolt 422 that mates with the first limiting plate 411, and the feeding rack 41 has a second limiting bolt 412 that mates with the second limiting plate 421 at the end near the first gripper 43. The movement range of the movable seat 42 is limited by the engagement of the first limiting plate 411 and the first limiting bolt 422, and the second limiting plate 421 and the second limiting bolt 412. A detection lens 11 is mounted on the frame 10, located above the feeding device 40, and is used to monitor the assembly process of the semi-finished product and the aluminum shell.

[0037] The unloading device 50 is mounted on the frame 10 and located between the feeding device 40 and the turntable device 20. The unloading device 50 is used to unload the semi-finished products conveyed on the turntable device 20 and assemble them with the aluminum shell in the feeding device 40. In this embodiment, the feeding device 50 includes a feeding frame 51, a first rotating frame 52, a first rotating drive mechanism 53, a second gripper 54, a second rotating frame 55, a second rotating drive mechanism 56, and a third gripper 57. The feeding frame 51 is movably mounted on the frame 10 in the vertical direction under the drive of an external drive mechanism. The first rotating frame 52 is rotatably mounted on the feeding frame 51 and located beside the turntable device 20. The first rotating drive mechanism 53 is mounted on the feeding frame 51 and drives the first rotating frame 52 to rotate back and forth. The second gripper 54 is rotatably mounted on the first rotating frame 52 and moves back and forth with the first rotating frame 52. The second rotating frame 55 is rotatably mounted on the feeding frame 51 and located between the first rotating frame 52 and the feeding device 40. The second rotating drive mechanism 56 is mounted on the feeding frame 51 and drives the second rotating frame 55 to move back and forth. The third gripper 57 is rotatably mounted on the second rotating frame 55 and moves back and forth with the second rotating frame 55. During the unloading process, the semi-finished product is first removed from the turntable device 20 by the second gripper 54, and then the semi-finished product is removed from the second gripper 54 by the third gripper 57. The assembly process with the aluminum shell is completed through cooperation with the feeding device 40.

[0038] The working principle of this embodiment is described in detail below:

[0039] During operation, the equipment is first connected to an external power supply and controller. Then, the aluminum shell is fed into the vibratory feeder 30. When the aluminum shell reaches the output end of the vibratory feeder 30, the top rod 44 lifts it upwards, and then the first gripper 43 clamps it. Simultaneously, the second gripper 54 in the unloading device 50 picks up the semi-finished product from the gripping device 20 and conveys it downwards with the rotation of the first rotating frame 52. Next, the third gripper 57 removes the semi-finished product from the second gripper 54, and the second rotating frame 55 drives the third gripper 57 and the semi-finished product downwards to the feeding device 40, completing the assembly process between the semi-finished product and the aluminum shell. After assembly, the feeding device 40 conveys the assembled product backwards to complete subsequent processing.

[0040] The key design feature of this invention is that it incorporates a feeding device and a discharging device. The feeding device is mounted on the frame and positioned next to the output end of the vibratory feeder. The feeding device is used to clamp the aluminum shell conveyed by the vibratory feeder. The discharging device is used to unload the semi-finished product conveyed on the turntable and assemble it with the aluminum shell in the feeding device. This allows for an automated assembly process of the semi-finished product and the aluminum shell through the cooperation of the feeding and discharging devices. Compared to existing processing methods, this method offers a higher degree of automation, eliminates the need for additional manual labor, effectively reduces labor costs, and increases assembly efficiency, thus meeting current processing requirements.

[0041] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A capacitor aluminum shell feeding and assembly device, characterized in that: The system includes a frame, a turntable, a vibratory feeder, a feeding device, and a unloading device. The turntable is mounted on the frame and is used to transport semi-finished capacitors. The vibratory feeder is mounted on the frame, with its output end located beside the turntable. The feeding device is mounted on the frame and located beside the output end of the vibratory feeder, and is used to clamp the aluminum shells transported by the vibratory feeder. The unloading device is mounted on the frame and located between the feeding device and the turntable, and is used to unload the semi-finished products transported on the turntable and assemble them with the aluminum shells from the feeding device.

2. The capacitor aluminum shell feeding and assembly equipment according to claim 1, characterized in that: The turntable device includes a turntable and a turntable drive mechanism. The turntable is rotatably mounted on the frame. Multiple trays for storing semi-finished products are arranged at equal angles around the periphery of the turntable. The turntable drive mechanism is mounted on the frame and drives the turntable to rotate back and forth.

3. The capacitor aluminum shell feeding and assembly equipment according to claim 1, characterized in that: The feeding device includes a feeding frame, a movable seat, and a first gripper. The feeding frame is mounted on the machine frame. The movable seat is mounted on the feeding frame and can move back and forth toward the output end of the vibratory feeder under the drive of an external driving mechanism. The first gripper is mounted on the movable seat and moves back and forth with the movable seat.

4. The capacitor aluminum shell feeding and assembly equipment according to claim 3, characterized in that: The feeding device also includes a top material rod, which is movable up and down on the frame and located below the output end of the vibratory feeder under the drive of an external driving mechanism. The top material rod extends vertically.

5. The capacitor aluminum shell feeding and assembly equipment according to claim 3, characterized in that: The feeding rack is provided with a first limiting plate at the end away from the first gripper, and the movable seat is provided with a second limiting plate at the end away from the first gripper. The second limiting plate is provided with a first limiting bolt that cooperates with the first limiting plate, and the feeding rack is provided with a second limiting bolt that cooperates with the second limiting plate at the end near the first gripper.

6. The capacitor aluminum shell feeding and assembly equipment according to claim 1, characterized in that: The feeding device includes a feeding frame, a first rotating frame, a first rotating drive mechanism, a second gripper, a second rotating frame, a second rotating drive mechanism, and a third gripper. The feeding frame is movable back and forth on the frame in the vertical direction under the drive of an external drive mechanism. The first rotating frame is rotatably mounted on the feeding frame and located beside the turntable device. The first rotating drive mechanism is mounted on the feeding frame and drives the first rotating frame to rotate back and forth. The second gripper is openable and closable on the first rotating frame and moves back and forth with the first rotating frame. The second rotating frame is rotatably mounted on the feeding frame and located between the first rotating frame and the feeding device. The second rotating drive mechanism is mounted on the feeding frame and drives the second rotating frame to move back and forth. The third gripper is openable and closable on the second rotating frame and moves back and forth with the second rotating frame.

7. The capacitor aluminum shell feeding and assembly equipment according to claim 1, characterized in that: The frame is equipped with a detection lens, which is located above the feeding device.

Images