High-conductivity beryllium-copper-alloy rod assembly structure

By combining components such as a sealing shell, cover, clamp, and screws, the problem of rapid oxidation at the wiring points of highly conductive beryllium copper alloy rods is solved, achieving a more stable connection and convenient maintenance.

CN224502461UActive Publication Date: 2026-07-14JIANGYIN ZHOUZHUANG RUIQING ALLOY MATERIALS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGYIN ZHOUZHUANG RUIQING ALLOY MATERIALS
Filing Date
2025-06-24
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

When highly conductive beryllium copper alloy rods are used as ground electrodes, the oxidation rate at the connection points is relatively fast, which affects the service life and maintenance difficulty.

Method used

The wires and terminals are sealed and connected by components such as sealing shells, sealing caps, steel hoops and screws. The connection points are sealed by structures such as sealing rings and threaded sleeves to prevent oxidation.

Benefits of technology

It effectively reduces the oxidation rate at the wiring points, improving connection stability and ease of maintenance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224502461U_ABST
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Abstract

The utility model discloses a high conductivity beryllium copper alloy rod assembly structure, including high conductivity beryllium copper alloy rod body, the high conductivity beryllium copper alloy rod body is covered with seal shell, sealing cover, steel hoop, and the steel hoop is clamped on the high conductivity beryllium copper alloy rod body, and the sealing cover is sealed contact with the high conductivity beryllium copper alloy rod body, and the seal shell is sealed contact with the high conductivity beryllium copper alloy rod body, and the sealing cover is sealed cover interface matching with the seal shell, and the screw is tightened and fixed, and the steel hoop is fixed on the high conductivity beryllium copper alloy rod body by utilizing the screw to tighten, and then the target wire is connected on the terminal by passing through the thread cover, the sealing ring and the seal shell, and the seal shell is sleeved on the high conductivity beryllium copper alloy rod body, and the sealing cover is buckled on the lower part of the seal shell, and the lower part of the seal shell is sealed by utilizing the sealing cover, and the target wire is sealed in the connection point of the terminal, and the oxidation speed of the connection is reduced.
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Description

Technical Field

[0001] This utility model belongs to the technical field of high conductivity beryllium copper alloy rods, and particularly relates to an assembly structure for high conductivity beryllium copper alloy rods. Background Technology

[0002] High conductivity beryllium copper alloy rods are copper-based alloy rods containing 0.2% to 0.6% beryllium and added elements such as cobalt and nickel. After solution treatment and aging, the conductivity reaches 45% to 80% IACS. They have mechanical properties with tensile strength ≥800MPa and a wide temperature resistance of -200℃ to 300℃. Because they are non-magnetic, fatigue-resistant, and do not produce sparks upon impact, they are often used in semiconductor electrodes, high-frequency communication feeders, and conductive connectors for new energy batteries. They can meet the low resistance conduction requirements of precision circuits and can be cold-drawn or machined into various rod-shaped components. However, their production requires control of beryllium vapor toxicity, and the cost is 3 to 8 times higher than that of ordinary copper rods. They are suitable for industrial applications that require both high conductivity and mechanical properties.

[0003] When a highly conductive beryllium copper alloy rod is used as a ground electrode, the wire and the beryllium-containing beryllium copper alloy rod are exposed to the outside, resulting in a relatively fast oxidation rate. Applying paint is not conducive to inspection and maintenance, thus causing the problem of rapid oxidation at the connection point when the highly conductive beryllium copper alloy rod is used as a ground electrode.

[0004] To address this issue, we propose a highly conductive beryllium copper alloy rod assembly structure. Utility Model Content

[0005] The purpose of this invention is to solve the problem of rapid oxidation at the connection point when a highly conductive beryllium copper alloy rod is used as a ground electrode, and to propose an assembly structure for the highly conductive beryllium copper alloy rod.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An assembly structure for a highly conductive beryllium copper alloy rod includes a high-conductivity beryllium copper alloy rod body. A sealing shell, a sealing cap, and a steel hoop are fitted onto the high-conductivity beryllium copper alloy rod body. The steel hoop is clamped onto the high-conductivity beryllium copper alloy rod body. The sealing cap is in sealing contact with the high-conductivity beryllium copper alloy rod body. The sealing shell is in sealing contact with the high-conductivity beryllium copper alloy rod body. The sealing cap and the sealing shell are fitted together. The lower part of the sealing shell is fastened to the sealing cap. A screw is installed on the side of the steel hoop. A terminal is clamped between the steel hoop and the screw. A threaded sleeve is threaded onto the upper part of the sealing shell. A sealing ring is provided between the sealing shell and the threaded sleeve. First, place the sealing cap on the high-conductivity beryllium copper alloy rod body, then place the steel hoop on the high-conductivity beryllium copper alloy rod body. Place the terminal block on the screw and tighten the screw to fix it. Use the screw to tighten the steel hoop, so that the steel hoop is fixed on the high-conductivity beryllium copper alloy rod body. Then, pass the target wire through the threaded sleeve, sealing ring, and sealing shell to connect to the terminal block. Place the sealing shell on the high-conductivity beryllium copper alloy rod body, so that the sealing cap is fastened to the lower part of the sealing shell. Use the sealing cap to seal the lower part of the sealing shell, sealing the connection point between the target wire and the terminal block inside, reducing the oxidation rate at the connection.

[0008] Preferably, the sealing shell includes a housing, on which a threaded nozzle and a first sealing ring are fixedly connected. The first sealing ring is fitted onto the high-conductivity beryllium copper alloy rod body. The threaded nozzle is used for threaded installation of the threaded sleeve, and the first sealing ring is used to seal the gap between the housing and the high-conductivity beryllium copper alloy rod body.

[0009] Preferably, the sealing cover includes a cover body, and a second sealing ring is fixedly connected to the upper part of the cover body. The second sealing ring is embedded inside the housing. The lower part of the housing is sealed by the second sealing ring embedded inside the housing.

[0010] Preferably, the sealing cover further includes a spring clip, the lower end of which is fixedly connected to the cover body, and the spring clip engages with the lower part of the housing. By using the spring clip to engage with the lower part of the housing, the sealing cover is held at the bottom of the sealing shell, improving the stability of the mating state between the sealing shell and the sealing cover.

[0011] Preferably, the sealing ring includes a shrink sleeve, and a rubber ring is fixedly connected inside the shrink sleeve. The lower end of the rubber ring is in movable contact with the threaded nozzle. After the threaded sleeve is tightened, the threaded sleeve presses the shrink sleeve inward, causing the shrink sleeve to act inward on the rubber ring, so that the rubber ring seals the outer sheath of the target wire, facilitating the sealing of the gap between the target wire and the sealing shell.

[0012] Preferably, the threaded sleeve includes a sleeve body, the lower end of which is fixedly connected to a threaded ring. The sleeve body is movably fitted over the shrink frame, and the threaded ring is threaded onto the threaded nozzle. Tightening the threaded sleeve causes the threaded ring to spiral downwards along the threaded nozzle. The threaded ring acts downwards on the sleeve body, causing the sleeve body to tighten inwards towards the shrink frame, facilitating the tightening and sealing of the sealing ring.

[0013] In summary, the technical effects and advantages of this utility model are as follows:

[0014] 1. First, place the sealing cap on the high-conductivity beryllium copper alloy rod body, then place the steel hoop on the high-conductivity beryllium copper alloy rod body. Place the terminal block on the screw and tighten the screw to fix it. Use the screw to tighten the steel hoop, so that the steel hoop is fixed on the high-conductivity beryllium copper alloy rod body. Then, pass the target wire through the threaded sleeve, sealing ring, and sealing shell to connect to the terminal block. Place the sealing shell on the high-conductivity beryllium copper alloy rod body, so that the sealing cap is fastened to the lower part of the sealing shell. Use the sealing cap to seal the lower part of the sealing shell, sealing the connection point between the target wire and the terminal block inside, reducing the oxidation rate at the connection.

[0015] 2. The spring clip is used to fasten the cover to the bottom of the housing, keeping the sealing cover at the bottom of the housing and improving the stability of the mating state between the sealing cover and the sealing cover.

[0016] 3. After tightening the threaded sleeve, use the threaded sleeve to press the shrink bracket inward, so that the shrink bracket acts inward on the rubber ring, so that the rubber ring seals on the outer sheath of the target wire, which facilitates sealing the gap between the target wire and the sealing shell.

[0017] 4. Tighten the threaded sleeve so that the threaded ring spirals downward along the threaded nozzle. The threaded ring acts downward on the sleeve body, causing the sleeve body to tighten inward and shrink the sleeve, making it easier to tighten and seal the sealing ring. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall disassembled structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the sealing shell structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the sealing cap structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the sealing ring structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the threaded sleeve structure of this utility model.

[0023] In the diagram: 1. High conductivity beryllium copper alloy rod body; 2. Sealing shell; 3. Sealing cap; 4. Sealing ring; 5. Threaded sleeve; 6. Steel hoop; 7. Screw; 8. Terminal block; 21. Housing; 22. Threaded nozzle; 23. First sealing ring; 31. Cover body; 32. Second sealing ring; 33. Spring snap; 41. Shrink frame; 42. Leather ring; 51. Sleeve body; 52. Threaded ring. Detailed Implementation

[0024] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments.

[0025] like Figure 1 As shown, an assembly structure for a high-conductivity beryllium copper alloy rod includes a high-conductivity beryllium copper alloy rod body 1, a sealing shell 2, a sealing cap 3, and a steel hoop 6 fitted onto the high-conductivity beryllium copper alloy rod body 1. The steel hoop 6 is clamped onto the high-conductivity beryllium copper alloy rod body 1. The sealing cap 3 is in sealing contact with the high-conductivity beryllium copper alloy rod body 1. The sealing shell 2 is in sealing contact with the high-conductivity beryllium copper alloy rod body 1. The sealing cap 3 and the sealing shell 2 are matched with the sealing cap 3. The lower part of the sealing shell 2 is fastened to the sealing cap 3. A screw 7 is installed on the side of the steel hoop 6. A terminal 8 is clamped between the steel hoop 6 and the screw 7. A threaded sleeve 5 is threadedly installed on the upper part of the sealing shell 2. A sealing ring 4 is provided between the sealing shell 2 and the threaded sleeve 5.

[0026] like Figure 1 and 2 As shown, the sealing shell 2 includes a shell 21, on which a threaded nozzle 22 and a first sealing ring 23 are fixedly connected. The first sealing ring 23 is fitted onto the high-conductivity beryllium copper alloy rod body 1. The threaded nozzle 22 is used for threaded installation of the threaded sleeve 5, and the first sealing ring 23 is used to seal the gap between the shell 21 and the high-conductivity beryllium copper alloy rod body 1.

[0027] like Figure 1 and 3 As shown, the sealing cover 3 includes a cover body 31, and a second sealing ring 32 is fixedly connected to the upper part of the cover body 31. The second sealing ring 32 is embedded inside the housing 21. By embedding the second sealing ring 32 inside the housing 21, the lower part of the housing 21 is sealed.

[0028] like Figure 1 and 3 As shown, the sealing cover 3 also includes a spring clip 33, the lower end of which is fixedly connected to the cover body 31, and the spring clip 33 is engaged with the lower part of the housing 21. By using the spring clip 33 to fasten the lower part of the housing 21, the sealing cover 3 is held in the lower part of the sealing shell 2.

[0029] like Figure 1 , 2As shown in Figure 4, the sealing ring 4 includes a shrink bracket 41, and a rubber ring 42 is fixedly connected inside the shrink bracket 41. The lower end of the rubber ring 42 is in movable contact with the threaded nozzle 22. After the threaded sleeve 5 is tightened, the threaded sleeve 5 is used to squeeze the shrink bracket 41 inward, so that the shrink bracket 41 acts inward on the rubber ring 42, and the rubber ring 42 seals on the outer sheath of the target wire.

[0030] like Figure 1 , 2 As shown in Figure 5, the threaded sleeve 5 includes a sleeve body 51, with a threaded ring 52 fixedly connected to the lower end of the sleeve body 51. The sleeve body 51 is movably sleeved outside the shrink frame 41, and the threaded ring 52 is threaded onto the threaded nozzle 22. Tightening the threaded sleeve 5 causes the threaded ring 52 to spiral downwards along the threaded nozzle 22. The threaded ring 52 acts downwards on the sleeve body 51, causing the sleeve body 51 to tighten inwards towards the shrink frame 41.

[0031] Working principle: First, put the sealing cap 3 on the high conductivity beryllium copper alloy rod body 1, then put the steel hoop 6 on the high conductivity beryllium copper alloy rod body 1, put the terminal 8 on the bolt of the screw 7, tighten the screw 7 to fix it, and use the screw 7 to tighten the steel hoop 6, so that the steel hoop 6 is fixed on the high conductivity beryllium copper alloy rod body 1. Then, pass the target wire through the threaded sleeve 5, sealing ring 4, and sealing shell 2 and connect it to the terminal 8. Put the sealing shell 2 on the high conductivity beryllium copper alloy rod body 1, so that the sealing cap 3 is fastened to the lower part of the sealing shell 2. Use the sealing cap 3 to seal the lower part of the sealing shell 2, and seal the connection point between the target wire and the terminal 8 inside.

[0032] The above description is only a preferred embodiment of the utility model, but the protection scope of the utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed by the utility model, based on the technical solution and the utility model concept, should be included within the protection scope of the utility model.

[0033] The description briefly mentions the application direction of the utility model in relation to existing technologies known to those skilled in the art without modification, and combines them with the utility model to form a complete technology; it avoids excessive popularization of technologies known to those skilled in the art, in order to help those skilled in the art quickly understand the main content of the utility model.

Claims

1. A highly conductive beryllium copper alloy rod assembly structure, comprising a highly conductive beryllium copper alloy rod body (1), characterized in that: The high conductivity beryllium copper alloy rod body (1) is fitted with a sealing shell (2), a sealing cap (3), and a steel hoop (6). The steel hoop (6) is clamped on the high conductivity beryllium copper alloy rod body (1). The sealing cap (3) is in sealed contact with the high conductivity beryllium copper alloy rod body (1). The sealing shell (2) is in sealed contact with the high conductivity beryllium copper alloy rod body (1). The sealing cap (3) is matched with the sealing shell (2). The lower part of the sealing shell (2) is fastened to the sealing cap (3). The side of the steel hoop (6) is fitted with a screw (7). A terminal (8) is clamped between the steel hoop (6) and the screw (7). A threaded sleeve (5) is threaded on the upper part of the sealing shell (2). A sealing ring (4) is provided between the sealing shell (2) and the threaded sleeve (5).

2. The high conductivity beryllium copper alloy rod assembly structure according to claim 1, characterized in that: The sealing shell (2) includes a shell (21), on which a threaded nozzle (22) and a first sealing ring (23) are fixedly connected. The first sealing ring (23) is sealed on the high conductivity beryllium copper alloy rod body (1).

3. The high conductivity beryllium copper alloy rod assembly structure according to claim 2, characterized in that: The sealing cover (3) includes a cover body (31), and a second sealing ring (32) is fixedly connected to the upper part of the cover body (31). The second sealing ring (32) is sealed and embedded inside the housing (21).

4. The high conductivity beryllium copper alloy rod assembly structure according to claim 3, characterized in that: The sealing cover (3) also includes a spring clip (33), the lower end of which is fixedly connected to the cover body (31), and the spring clip (33) is matched with the lower part of the housing (21).

5. The high conductivity beryllium copper alloy rod assembly structure according to claim 2, characterized in that: The sealing ring (4) includes a shrink bracket (41), and a rubber ring (42) is fixedly connected inside the shrink bracket (41). The lower end of the rubber ring (42) is in contact with the threaded nozzle (22).

6. The high conductivity beryllium copper alloy rod assembly structure according to claim 5, characterized in that: The threaded sleeve (5) includes a sleeve body (51), and a threaded ring (52) is fixedly connected to the lower end of the sleeve body (51). The sleeve body (51) is movably sleeved outside the shrink frame (41), and the threaded ring (52) is threadedly installed on the threaded nozzle (22).