Small floating quick connector for humanoid robot joints

By designing a floating quick-connect connector with flared mouth positioning and self-guiding tower spring, the problems of small floating distance and complex assembly of humanoid robot joint connectors were solved, realizing large-pitch floating connection and simplified assembly, thus improving product reliability and lifespan.

CN224502519UActive Publication Date: 2026-07-14SUZHOU RECODEAL INTERCONNECT SYST

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU RECODEAL INTERCONNECT SYST
Filing Date
2025-06-25
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing humanoid robot joint connectors suffer from problems such as small floating distance, easy misalignment leading to increased contact resistance, complex structure, and high assembly difficulty.

Method used

A small floating quick-connect connector including a floating socket and a plug was designed. It adopts the positioning and guiding function of the flared mouth and the self-guiding and centering function of the tower spring to realize a large-pitch floating connection in the XY direction. Combined with the fixing components of the screw hole and screw rod, the structure is simplified and the reliability of the plug is improved.

Benefits of technology

Sufficient floating pitch in the XY direction is achieved, reducing mating deviation, extending product life, simplifying the structure and reducing assembly difficulty, and improving the reliability and service life of the connector.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a small floating quick connector for humanoid robot joint. The connector includes: the floating socket and the plug of straight insertion connection, the floating socket includes the floating shell, the panel, the tower spring and the fixed assembly, the shell body lower extreme of floating shell forms the horn mouth of clearance connection with the plug shell, and the flange board one group opposite corner of floating shell is equipped with the first link hole, and the upper end of first link hole forms the floating groove, the first perforation clearance of panel middle is sleeved the shell body upper end, and the panel is equipped with and the XY direction floating hole opposite of floating groove upper and lower, the both ends coaxial clearance of tower spring is sleeved in the floating groove, the floating hole, the screw rod spare of fixed assembly passes through first link hole, tower spring connecting screw hole spare, makes the panel and floating shell XY direction big interval floating connection. The utility model has big deflection distance floating quick insertion and self-guiding back to the middle function, and the effect that the product life is long is inserted in place.
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Description

Technical Field

[0001] This utility model relates to the field of robot joints, and in particular to a small floating quick-connect connector for humanoid robot joints. Background Technology

[0002] Humanoid robots are a cutting-edge and rapidly developing field of technology. Connectors are needed at the joints of humanoid robots. Currently, these connectors are rectangular hard-plug structures, which have several drawbacks: First, the rectangular hard-plug structure has a small floating distance (±1.7mm in the XY direction) and lacks a post-mating centering function, making the product prone to misalignment. Misalignment increases contact resistance and damages the contact components, and long-term use of flat plugs shortens the product's lifespan. Second, the rectangular hard-plug structure results in complex product structures and larger dimensions, making assembly difficult, complex processes, and increasing manual labor time. Utility Model Content

[0003] To address one or more of the aforementioned problems, this invention provides a small floating quick-connect connector for humanoid robot joints.

[0004] According to one aspect of the present invention, the miniature floating quick-connect connector for humanoid robot joints includes: a direct-connect floating socket and a plug, wherein the floating socket includes a floating shell, a panel, a spring, and a fixing component.

[0005] The floating shell includes a vertical shell body and an integral flange plate that is vertically connected to the middle section of the outer peripheral wall of the shell body. The lower end of the shell body forms a flared opening that is gap-connected with the plug shell. A set of diagonally opposite vertical first connecting holes are provided on the flange plate, and a large-diameter floating groove is formed at the upper end of the first connecting holes.

[0006] The first perforation gap in the middle of the panel is fitted onto the upper end of the shell body, and a set of diagonally symmetrical floating holes in the XY direction are provided on the panel, which are opposite to the floating groove in the upper and lower directions.

[0007] The two ends of the tower spring are coaxially fitted with floating grooves and floating holes;

[0008] The screw hole of the fixing component is fitted to the edge of the floating hole. The screw of the fixing component passes through the first connecting hole and the tower spring connects the screw hole, so that the panel and the floating shell are connected in a large XY direction, realizing the large XY direction floating insertion of the plug and the floating socket and the centering.

[0009] In some embodiments, the upper edge of the floating hole is integrally stretched upward to form a receiving ring, the floating hole passes through the receiving ring, the lower surface of the screw hole fits the receiving ring, the lower end of the tower spring fits the lower wall of the floating groove and the upper end fits the lower surface of the screw hole.

[0010] In some embodiments, the diameter of the floating groove is smaller than the diameter of the receiving ring, and the small-diameter end of the tower spring is fitted inside the floating groove while its large-diameter end is fitted inside the floating hole and the receiving ring.

[0011] In some implementations, the screw is a cylindrical head screw or bolt; the threaded hole is a lock nut.

[0012] In some embodiments, the upper surface of the receiving ring is provided with a plurality of first anti-rotation protrusions in a circumferential array, and the lower surface of the first perforation is provided with a plurality of second anti-rotation protrusions; or the first anti-rotation protrusions and the second anti-rotation protrusions are spherical protrusions or ellipsoidal spherical protrusions.

[0013] In some embodiments, an upper insertion port is formed at the upper end of the shell body and a lower insertion port is formed at the lower end, with the lower end of the lower insertion port integrally forming a flared mouth;

[0014] The lower socket and the upper part of the plug housing have similar outlines, and the gap between the lower socket / flared opening and the upper part is at least 3mm;

[0015] The first perforation and the upper socket have similar outlines, and the gap between the first perforation and the outer wall of the upper socket is at least 3mm.

[0016] In some embodiments, the inner wall of the lower insertion port is provided with a vertically protruding anti-rotation block, and the upper end block is provided with a vertically recessed anti-rotation groove, with the anti-rotation block inserted into the anti-rotation groove.

[0017] In some embodiments, the tube hole of the housing body is fixedly fitted with multiple pins through a toothed sleeve and a tail cap; the tube hole of the plug housing is fixedly fitted with multiple sockets through a toothed sleeve and a tail cap, and the sockets and pins are fitted together.

[0018] In some embodiments, an upper connecting plate is also included, which includes a rectangular through hole with a large gap from the upper insertion port and a set of receiving ports symmetrically arranged diagonally opposite the rectangular through hole, with a gap between the receiving ports and the receiving ring.

[0019] In some embodiments, the floating shell, plug shell, and tail cap are injection-molded nylon plates; the tower spring is made of wound spring steel wire; and the screw hole and screw are machined stainless steel parts.

[0020] The advantages of this small floating quick-connect connector for humanoid robot joints are as follows: Firstly, the connector uses a flared mouth for positioning and alignment, with a gap between the flared mouth and the plug shell, allowing for sufficient XY-axis floating spacing (the XY-axis floating spacing can be designed according to requirements, such as ±3mm). It also features a tower spring for self-alignment and centering, ensuring proper mating, reducing product misalignment and hard insertion, avoiding damage to contacts, preventing increased contact resistance due to misalignment, and extending product lifespan. Secondly, the novel floating plug structure results in a compact and small product size, simple and reliable structure, easy assembly, reduced processes, and reduced labor time. Attached Figure Description

[0021] Figure 1 This is a three-dimensional schematic diagram of a small floating quick-connect connector for a humanoid robot joint according to one embodiment of the present invention.

[0022] Figure 2 for Figure 1 A three-dimensional schematic diagram of the floating socket shown;

[0023] Figure 3 for Figure 2 A cross-sectional view of the floating socket shown.

[0024] Figure 4 for Figure 2 An exploded 3D view of the floating socket shown.

[0025] Figure 5 for Figure 4 A three-dimensional schematic diagram of the floating shell shown;

[0026] Figure 6 for Figure 5 A top view of the floating shell shown;

[0027] Figure 7 for Figure 4 A 3D schematic diagram of the panel shown;

[0028] Figure 8 for Figure 1 A three-dimensional exploded view of the plug shown;

[0029] Floating socket 01, floating shell 1, shell body 10, upper socket 100, flared mouth 101, lower socket 102, anti-rotation block 103, flange plate 11, first pipe hole 110, first connecting hole 111, floating groove 112, second pipe hole 113; panel 2, first through hole 20, floating hole 21, receiving ring 22, first anti-rotation protrusion 23, second anti-rotation protrusion 24; tower spring 3; fixing assembly 4, screw rod 41, screw hole 42; toothed sleeve 6; tail cap 7, first shaft hole 71, second shaft hole 72, elastic clamp 73; pin 8;

[0030] Plug 02, plug shell 5, anti-rotation groove 50, upper end block 51, lower connecting plate 52; socket 9;

[0031] Upper connecting plate 03, rectangular through hole 031, receiving port 032. Detailed Implementation

[0032] The present invention will now be described in further detail with reference to the accompanying drawings. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to the directions in the accompanying drawings, while the terms "inner" and "outer" refer to the directions toward or away from the geometric center of a specific component, respectively.

[0033] Figures 1 to 8 A miniature floating quick-connect connector for a humanoid robot joint according to one embodiment of the present invention is schematically shown. As shown, the miniature floating quick-connect connector for a humanoid robot joint includes: a floating socket 01 and a plug 02 for direct connection; the floating socket 01 includes a floating shell 1, a panel 2, a spring 3, and a fixing component 4.

[0034] The floating shell 1 includes a vertical shell body 10 and a flange plate 11 that is integrally vertically connected to the middle section of the outer peripheral wall of the shell body 10. The lower end of the shell body 10 forms a flared mouth 101 that is gap-connected with the plug shell 5. A set of vertical first connecting holes 111 are provided at a set of diagonal corners of the flange plate 11. A large-diameter floating groove 112 is formed at the upper end of the first connecting hole 111.

[0035] The first perforation 20 in the middle of the panel 2 is fitted onto the upper end of the shell body 10. The panel 2 has a set of diagonally symmetrical floating holes 21 that are vertically opposite to the floating groove 112 in the XY direction.

[0036] The two ends of the tower spring 3 are coaxially fitted into the floating groove 112 and the floating hole 21; the plug shell 5 is inserted into the horn mouth 101 with a gap. The tower spring 3 realizes the floating connection of the panel 2 and the floating shell 1 in the XY direction with a large gap and guides the center back.

[0037] The fixing component 4 includes a screw hole part 42 and a screw rod part 41 that cooperate with each other. The screw hole part 42 of the fixing component 4 is fitted on the edge of the floating hole 21. The screw rod part 41 of the fixing component 4 passes through the first connecting hole 111 and the tower spring 3 and connects to the screw hole part 42, so that the panel 2 and the floating shell 1 are connected in a large XY direction, realizing the large XY direction floating insertion of the plug 02 and the floating socket 01 and the centering.

[0038] The advantages of this small floating quick-connect connector for humanoid robot joints are as follows: First, the connector uses a flared end 101 for positioning and guidance, with a gap between the flared end 101 and the plug housing 5. This allows for sufficient XY-axis floating spacing (the XY-axis floating spacing can be designed according to requirements, such as ±3mm). Furthermore, it features a tower spring 3 for self-alignment and centering, ensuring proper mating, reducing product misalignment and hard insertion, avoiding damage to contacts, preventing increased contact resistance due to misalignment, and extending product lifespan. Second, the novel floating plug structure results in a compact and small product size, simple and reliable structure, easy assembly, reduced processes, and reduced labor time.

[0039] Furthermore, the upper edge of the floating hole 21 is integrally stretched upward to form a receiving ring 22. The floating hole 21 penetrates the receiving ring 22, and the lower surface of the screw hole 42 is attached to the receiving ring 22. The lower end of the tower spring 3 is attached to the lower wall of the floating groove 112, and the upper end is attached to the lower surface of the screw hole 42. Preferably, the diameter of the floating groove 112 is smaller than the diameter of the receiving ring 22. The small-diameter end of the tower spring 3 is fitted inside the floating groove 112, and its large-diameter end is fitted inside the floating hole 21 and the receiving ring 22. The beneficial effects are: this setting further optimizes the installation and fixation of the spring 3, while optimizing the product size and achieving high floating and returning performance.

[0040] Furthermore, the screw component 41 is a cylindrical head screw or bolt; the screw hole component 42 is a lock nut. Preferably, the lock nut includes a large-diameter cylinder with a threaded blind hole in the middle of its lower surface and a locking disc on its upper end face. Its advantages are: the fixing assembly 4 has a simple structure and is easy to assemble.

[0041] Furthermore, the upper surface of the receiving ring 22 is provided with a plurality of first anti-rotation protrusions 23 arranged in a circumferential array, and the lower surface of the first perforation 20 is evenly distributed with a plurality of second anti-rotation protrusions 24. Preferably, the first anti-rotation protrusions 23 and the second anti-rotation protrusions 24 are spherical protrusions or ellipsoidal spherical protrusions. The beneficial effect is that this arrangement can play a good anti-rotation function and maintain high-precision floating in the XY direction.

[0042] Furthermore, the upper end of the shell body 10 forms an upper insertion port 100 and the lower end forms a lower insertion port 102, with a flared opening 101 integrally formed at the lower end of the lower insertion port 102; the lower insertion port 102 and the upper end block 51 of the plug shell 5 have similar outlines, and the gap between the lower insertion port 102 and the flared opening 101 and the upper end block 51 is at least 3mm; the first through hole 20 and the upper insertion port 100 have similar outlines, and the gap between the first through hole 20 and the outer wall of the upper insertion port 100 is at least 3mm. Its beneficial effect is that this arrangement can achieve a larger floating distance and realize a good floating function.

[0043] Preferably, the inner wall of the lower insertion port 102 is provided with a vertically protruding anti-rotation block 103, and the upper end block 51 is provided with a vertically recessed anti-rotation groove 50, with the anti-rotation block 103 inserted into the anti-rotation groove 50. The beneficial effect is that this design ensures good insertion guidance and provides good anti-deflection function.

[0044] Furthermore, the rectangular array of substrates within the shell body 10 is provided with multiple rows and columns of axial first tube holes 110, and the substrate is also symmetrically provided with two stepped hole structures of second tube holes 113. A toothed sleeve 6 is installed in the first tube hole 110; the upper insertion port 100 is also fitted and snapped onto the tail cover 7, and the tail cover 7 is provided with a first shaft hole 71 and a second shaft hole 72 that cooperate with the first tube hole 110 and the second tube hole 113. The rear end of the second shaft hole 72 is integrally connected to the elastic clamp 73; the lower end of the small diameter pin 8 is located in the lower insertion port 102 and the upper end is fitted through the first tube hole 110, the toothed sleeve 6 and the first shaft hole 71; the lower end of the large diameter pin 8 is located in the lower insertion port 102 and the upper end is fitted through the first tube hole 110, the elastic clamp 73 and the second shaft hole 72.

[0045] The upper end block 51 of the plug housing 5 has a rectangular array of multiple rows and columns of axial third tube holes. The upper end block 51 also has two symmetrically arranged fourth tube holes with stepped hole structures. A toothed sleeve 6 is installed inside each of the third tube holes. The lower end of the plug housing 5 is also fitted with and snaps onto a tail cap 7. The cable is crimped into the socket 9. The small-diameter socket 9 passes through the third tube hole, the toothed sleeve 6, and the first shaft hole 71, while the large-diameter socket 9 passes through the fourth tube hole, the elastic clamp 73, and the second shaft hole 72. The socket 9 and the pin 8 are fitted together. The advantages of this design are: efficient and quick assembly, and high fixing accuracy.

[0046] Furthermore, the middle section of the plug housing 5 is also integrally provided with a lower connecting plate 52, and a connecting screw is inserted through the through hole of the lower connecting plate 52.

[0047] Furthermore, it also includes an upper connecting plate 03, which includes a rectangular through hole 031 with a large gap from the upper insertion port 100, and a set of receiving ports 032 symmetrically arranged diagonally on the rectangular through hole 031. The receiving ports 032 and the receiving ring 22 are spaced apart. Its beneficial effect is that this arrangement facilitates the implementation of the floating function.

[0048] Preferably, the floating shell 1, the plug shell 5, and the tail cap 7 are injection-molded plates made of nylon.

[0049] The tower spring 3 is made of wound spring steel wire, and the screw hole part 42 and the screw part 41 are machined stainless steel parts.

[0050] The gear sleeve 6 is a stamped part made of beryllium copper;

[0051] The socket 9 and pin 8 are made of brass or beryllium copper. The small-diameter socket 9 is formed by riveting a machined socket body and a stamped sleeve, while the large-diameter socket 9 and pin 8 are machined parts.

[0052] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and all such modifications and improvements fall within the protection scope of this utility model.

Claims

1. A miniature floating quick-connect connector for humanoid robot joints, characterized in that, Includes: a floating socket (01) with direct connection and a plug (02), wherein the floating socket (01) includes a floating shell (1), a panel (2), a tower spring (3) and a fixing component (4); The floating shell (1) includes a vertical shell body (10) and a flange plate (11) that is integrally vertically connected to the middle section of the outer peripheral wall of the shell body (10). The lower end of the shell body (10) forms a flared mouth (101) that is gap-connected to the plug shell (5). The flange plate (11) has a set of vertical first connecting holes (111) at a diagonal position. The upper end of the first connecting hole (111) forms a large-diameter floating groove (112). The upper end of the shell body (10) is fitted with the first perforation (20) in the middle of the panel (2). The panel (2) has a set of XY floating holes (21) that are diagonally symmetrical and opposite to the floating groove (112). The tower spring (3) is coaxially spaced at both ends and fitted with floating grooves (112) and floating holes (21); The screw hole (42) of the fixing component (4) is fitted on the edge of the floating hole (21). The screw (41) of the fixing component (4) passes through the first connecting hole (111) and the tower spring (3) connects to the screw hole (42), so that the panel (2) and the floating shell (1) are connected in a large XY direction, realizing the large XY direction floating insertion of the plug (02) and the floating socket (01) and the centering.

2. The miniature floating quick-connect connector according to claim 1, characterized in that, The upper edge of the floating hole (21) is stretched upward to form a receiving ring (22). The floating hole (21) passes through the receiving ring (22). The lower surface of the screw hole (42) is attached to the receiving ring (22). The lower end of the tower spring (3) is attached to the lower wall of the floating groove (112) and the upper end is attached to the lower surface of the screw hole (42).

3. The miniature floating quick-connect connector according to claim 2, characterized in that, The diameter of the floating groove (112) is smaller than the diameter of the receiving ring (22). The small diameter end of the tower spring (3) is fitted inside the floating groove (112) and its large diameter end is fitted inside the floating hole (21) and the receiving ring (22).

4. The miniature floating quick-connect connector according to claim 2, characterized in that, The screw component (41) is a cylindrical head screw or bolt; the screw hole component (42) is a lock nut.

5. The miniature floating quick-connect connector according to claim 2, characterized in that, The upper surface of the receiving ring (22) is provided with a plurality of first anti-rotation protrusions (23) arranged in a circumferential array, and the lower surface of the first perforation (20) is provided with a plurality of second anti-rotation protrusions (24); or the first anti-rotation protrusions (23) and the second anti-rotation protrusions (24) are spherical protrusions or elliptical spherical protrusions.

6. The miniature floating quick-connect connector according to claim 1, characterized in that, The upper end of the shell body (10) forms an upper insertion port (100) and the lower end forms a lower insertion port (102), and the lower end of the lower insertion port (102) is integrally formed into a flared mouth (101). The lower socket (102) and the upper end block (51) of the plug shell (5) have similar outlines, and the gap between the lower socket (102), the flared mouth (101) and the upper end block (51) is at least 3 mm; The first perforation (20) and the upper insertion port (100) have similar outlines, and the gap between the outer walls of the first perforation (20) and the upper insertion port (100) is at least 3 mm.

7. The miniature floating quick-connect connector according to claim 6, characterized in that, The lower insertion port (102) has a vertically protruding anti-rotation block (103) on its inner wall, and the upper end block (51) has a vertically recessed anti-rotation groove (50). The anti-rotation block (103) is inserted into the anti-rotation groove (50).

8. The miniature floating quick-connect connector according to claim 1, characterized in that, The tube hole of the shell body (10) is fixedly sleeved with multiple pins (8) through a toothed sleeve (6) and a tail cap (7); the tube hole of the plug shell (5) is fixedly sleeved with multiple sockets (9) through a toothed sleeve (6) and a tail cap (7), and the sockets (9) and the pins (8) are fitted together.

9. The miniature floating quick-connect connector according to claim 2, characterized in that, It also includes an upper connecting plate (03), which includes a rectangular through hole (031) with a large gap from the upper insertion port (100) and a set of receiving ports (032) symmetrically arranged at opposite corners of the rectangular through hole (031), wherein the receiving ports (032) and the receiving ring (22) are spaced apart.

10. The miniature floating quick-connect connector according to claim 1, characterized in that, The floating shell (1), plug shell (5), and tail cap (7) are injection-molded plates made of nylon; the tower spring (3) is made of wound spring steel wire; the screw hole part (42) and the screw part (41) are machined stainless steel parts.