Busbar arrangement for easy replacement
The busbar device, with its layered layout and heat dissipation design, solves the problems of busbar heat dissipation performance and replacement, achieving efficient heat dissipation and convenient replacement, thereby improving the service life and maintenance convenience of electrical equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG KAIRUN ELECTRIC EQUIP MFG CO LTD
- Filing Date
- 2024-09-25
- Publication Date
- 2026-07-14
AI Technical Summary
Existing busbars in electrical installations suffer from reduced heat dissipation due to the integration of multiple lines, and replacement requires complete disassembly, which is cumbersome and affects the efficiency of the electrical installations.
Design an easy-to-replace bus device with layered busbars, using a heat dissipation housing and connecting copper busbars, with supporting reinforcement bars and fixing plates, and using a temperature sensor to monitor the operating status, so as to realize convenient replacement of individual busbars.
It improves the heat dissipation capacity and service life of the busbar, simplifies the replacement process, and enhances the convenience and efficiency of device maintenance.
Smart Images

Figure CN224502585U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to busbar application technology, specifically to a busbar device that is easy to replace. Background Technology
[0002] With the rapid development of electrical automation, various industries are using electrical facilities more extensively, placing high demands on their stable and reliable operation. Busbars, due to their structural characteristics, can connect multiple circuit lines, and their heat dissipation capacity is significantly improved compared to conventional cable connections. However, in current situations, because busbars need to connect multiple lines, multiple busbars are often integrated side-by-side in electrical installations to reduce space usage. This leads to a decrease in the busbar's heat dissipation performance. Crucially, when a busbar fails and needs replacement, the integration of multiple busbars makes replacement cumbersome, requiring complete disassembly. This complex and time-consuming process significantly impacts the efficiency of electrical installations. Utility Model Content
[0003] To address the problems mentioned in the background section, a replaceable bus device is proposed. The technical solution of this utility model is as follows: A replaceable bus device, comprising a bus assembly and an access device, characterized in that: the bus assembly includes a first bus, a second bus, and a third bus, arranged vertically from top to bottom; the first bus, the second bus, and the third bus are all fixedly connected to the access device; the access device includes: a main bus switch, a first bus switch, a second bus switch, and a third bus switch, arranged horizontally in sequence; the main bus switch is located at the beginning of the access device.
[0004] Preferably, the first bus, the second bus, and the third bus are all provided with a heat dissipation housing and a connecting copper bus. The heat dissipation housing includes a heat dissipation top cover and a heat dissipation bottom plate. Both the heat dissipation top cover and the heat dissipation bottom plate are provided with heat dissipation grilles to provide heat dissipation for the connecting copper bus.
[0005] Preferably, the heat dissipation base plate is further provided with a support reinforcing strip, which is cross-shaped and intersects horizontally and vertically at the middle of the heat dissipation base plate, and the connecting copper busbar abuts against the support reinforcing strip.
[0006] Preferably, the heat dissipation base plate is provided with a fixing plate, and the heat dissipation top cover is provided with a fixing slot. The fixing plate and the fixing slot are used to fix the heat dissipation base plate and the heat dissipation top cover, thus completing the fixed connection. The side of the heat dissipation top cover is also provided with an auxiliary opening to facilitate opening the heat dissipation top cover with tools.
[0007] Preferably, the main bus switch is equipped with a function display screen, which has a built-in temperature sensor for monitoring the operating temperature status of the entire bus assembly.
[0008] Preferably, the access terminals on the main bus switch are connected to the first bus, the second bus, and the third bus from left to right, respectively, and are connected by connecting copper busbars. The first bus is located above the second bus, and the second bus is located above the third bus.
[0009] Preferably, the connecting copper busbars of the main bus switch are all at the same horizontal height.
[0010] Preferably, the first busbar, the second busbar, and the third busbar are located at different heights and do not contact each other.
[0011] Preferably, the heat dissipation housing is made of a high-temperature resistant non-metallic insulating material.
[0012] Preferably, the connecting copper busbar is integrally bent and formed, and the end of the connecting copper busbar is also provided with a screw hole for bolt fixing and connection to the access device.
[0013] Compared with the prior art, the present invention provides a busbar device that is easy to replace, and has at least one of the following advantages:
[0014] 1. By arranging multiple busbars in layers, the replacement and installation of a single busbar will not cause interference between them, thus improving the convenience of device maintenance.
[0015] 2. Due to the layered design of the busbars, each busbar has ample space for heat dissipation, which improves the heat dissipation capacity of the entire busbar device and extends the overall service life of the busbar device. Attached Figure Description
[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0017] Figure 1 This is a schematic diagram of an embodiment of the present utility model.
[0018] Figure 2 This is a perspective view of the omitted access device in an embodiment of the present utility model.
[0019] Figure 3 This is a side view of the busbar assembly in an embodiment of this utility model.
[0020] Figure 4This is a diagram illustrating the heat dissipation housing in an embodiment of this utility model.
[0021] Figure 5 for Figure 1 A three-dimensional side view of the figure.
[0022] Figure Labels
[0023] 1-Bus assembly; 101-First busbar; 102-Second busbar; 103-Third busbar; 104-Heat sink housing; 1041-Heat sink base plate; 1042-Heat sink top cover; 1043-Support reinforcing strip; 1044-Fixing plate; 1045-Fixing slot; 1046-Auxiliary opening; 105-Connecting copper busbar;
[0024] 2-Connection device; 201-Main bus switch; 2011-Function display screen; 202-First bus switch; 203-Second bus switch; 204-Third bus switch; Detailed Implementation
[0025] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0026] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0027] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0028] like Figures 1 to 3 As shown, a replaceable bus device includes a bus assembly 1 and an access device 2. The bus assembly 1 comprises a first bus 101, a second bus 102, and a third bus 103, arranged vertically from top to bottom. The first bus 101, second bus 102, and third bus 103 are all fixedly connected to the access device 2. The access device 2 includes a main bus switch 201, a first bus switch 202, a second bus switch 203, and a third bus switch 204, arranged horizontally. The main bus switch 201 is located at the beginning of the access device 2.
[0029] The first busbar 101, the second busbar 102, and the third busbar 103 are all provided with a heat dissipation housing 104 and a connecting copper busbar 105. The heat dissipation housing 104 includes a heat dissipation top cover 1042 and a heat dissipation bottom plate 1041. Both the heat dissipation top cover 1042 and the heat dissipation bottom plate 1041 are provided with heat dissipation grilles to provide heat dissipation for the connecting copper busbar 105.
[0030] like Figures 2 to 4 As shown, the heat dissipation base plate 1041 is also provided with a supporting reinforcing strip 1043, which is cross-shaped and intersects horizontally and vertically at the middle of the heat dissipation base plate 1041. The connecting copper busbar 105 abuts against the supporting reinforcing strip 1043. The heat dissipation base plate 1041 is provided with a fixing plate 1044, and the heat dissipation top cover 1042 is provided with a fixing slot 1045. The fixing plate 1044 and the fixing slot 1045 are used to fix the heat dissipation base plate 1041 and the heat dissipation top cover 1042, thus completing the fixed connection. The side of the heat dissipation top cover 1041 is also provided with an auxiliary opening 1046 to facilitate opening the heat dissipation top cover 1042 with tools. The auxiliary opening 1046 is mainly provided to facilitate the inspection of the actual usage of the internal copper busbar during the replacement of a single busbar. The main bus switch 201 is equipped with a function display screen 2011, which has a built-in temperature sensor for monitoring the operating temperature of the entire bus assembly 1. Based on the information displayed, the screen shows whether the operating status of each bus is good, improving the efficiency of maintenance identification and verification.
[0031] like Figure 2 As shown, the access terminals on the main bus switch 201 are connected from left to right to the first busbar 101, the second busbar 102, and the third busbar 103, respectively, via connecting copper busbars 105. The first busbar 101 is located above the second busbar 102, and the second busbar 102 is located above the third busbar 103. All connecting copper busbars 105 connected to the main bus switch 201 are at the same horizontal level.
[0032] like Figures 2-3As shown, the main busbar 201 and the connecting copper busbars 105 are all at the same horizontal level. Spacing is created between the first busbar 101, the second return busbar 102, and the third busbar 103, improving heat dissipation and further extending the overall service life of the busbar device. By arranging multiple busbars in layers, they do not interfere with each other. Replacing a single busbar is simple and convenient, avoiding the cumbersome process of dismantling all busbars to replace a single one, thus improving the ease of device maintenance. Furthermore, to adapt to actual production applications, the busbar device can be combined and added or subtracted to meet specific connection needs. The above embodiment is merely one example and is not limited to the actual practical application of this embodiment or other combinations and connection methods, all of which fall within the scope of protection of this utility model.
[0033] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
Claims
1. A replaceable busbar device, comprising a busbar assembly and an access device, characterized in that: The bus assembly includes a first bus, a second bus, and a third bus, arranged vertically from top to bottom. The first bus, the second bus, and the third bus are all fixedly connected to the access device. The access device includes a main bus switch, a first bus switch, a second bus switch, and a third bus switch, arranged horizontally in sequence. The main bus switch is located at the beginning of the access device.
2. The easily replaceable busbar device as described in claim 1, characterized in that: The first bus, the second bus, and the third bus are all provided with heat dissipation housings and connecting copper busbars. The heat dissipation housings include heat dissipation top covers and heat dissipation bottom plates. Heat dissipation grids are provided on both the heat dissipation top covers and heat dissipation bottom plates to provide heat dissipation for the connecting copper busbars.
3. The easily replaceable busbar device as described in claim 2, characterized in that: The heat dissipation base plate is also provided with a support reinforcement strip, which is cross-shaped and intersects horizontally and vertically at the middle of the heat dissipation base plate. The connecting copper busbar abuts against the support reinforcement strip.
4. The easily replaceable busbar device as described in claim 2, characterized in that: The heat dissipation base plate is provided with a fixing plate, and the heat dissipation top cover is provided with a fixing slot. The fixing plate and the fixing slot are used to fix the heat dissipation base plate and the heat dissipation top cover, thus completing the fixed connection. The side of the heat dissipation top cover is also provided with an auxiliary opening to facilitate opening the heat dissipation top cover with tools.
5. The easily replaceable busbar device as described in claim 1, characterized in that: The main bus switch is equipped with a function display screen, which has a built-in temperature sensor for monitoring the operating temperature status of the entire bus assembly.
6. The easily replaceable busbar device as described in claim 1, characterized in that: The access terminals on the main bus switch are connected to the first bus, the second bus, and the third bus from left to right, respectively, via connecting copper busbars. The first bus is located above the second bus, and the second bus is located above the third bus.
7. The easily replaceable busbar device as described in claim 6, characterized in that: The connecting copper busbars of the main bus switch are all at the same horizontal level.
8. The easily replaceable busbar device as described in claim 1, characterized in that: The first busbar, the second busbar, and the third busbar are located at different heights and do not contact each other.
9. A replaceable busbar device as described in claim 2, characterized in that: The heat dissipation housing is made of high-temperature resistant non-metallic insulating material.
10. The easily replaceable busbar device as described in claim 7, characterized in that: The connecting copper busbar is integrally bent and formed, and the end of the connecting copper busbar is also provided with a screw hole for bolt fixing and connection to the access device.