Terminal pressing machine for wheel speed sensor production

Abstract

The utility model discloses a terminal press machine for wheel speed sensor production, and aims at solving the step of wire penetration into the terminal still highly depends on manual operation, since wire needs accurate alignment terminal penetration, the hand of worker is relatively close to the pressure tongs work area, and there is the security risk of extrusion injury due to misoperation or equipment failure. Its technical scheme main points are: a terminal press machine for wheel speed sensor production, including pressure equipment, the one side of pressure equipment is provided with incoming line mechanism, and the incoming line mechanism includes mounting bracket, is provided with support station on mounting bracket, and the support station is opened and is provided with the accommodating groove of wire placement, and the one side of mounting bracket is provided with two rotary cylinders in accommodating groove close to pressure equipment. The utility model discloses a terminal press machine for wheel speed sensor production, and through the setting of incoming line mechanism and stabilizing mechanism, realizes that wire can be pushed to the terminal place and accurately penetrates into the terminal, avoids the security risk problem of worker direct operation.

Description

TECHNICAL FIELD

[0001] The utility model relates to wheel speed sensor production equipment technical field, more specifically, it relates to a terminal press machine for wheel speed sensor production. BACKGROUND

[0002] Wheel speed sensor is one of the core components of the automobile electronic control system, and is mainly used for real-time monitoring of the rotational speed of the wheel. Among them, the terminal press machine needs to be used to the wire harness part of the sensor, the copper wire part exposed in the wire harness is inserted into the terminal, and then the terminal is pressed by the pressing clamp on the terminal press machine to press the terminal around the copper wire outside, so as to fix the terminal on the wire harness for use.

[0003] When the terminal press machine works, the following steps are usually included: the worker manually places the metal terminal between the upper and lower pressing clamps, or arranges and conveys the terminals to the pressing station through the automatic equipment (such as the vibration feeding device), the worker holds the wire, aligns it and inserts it into the terminal, the upper pressing clamp moves down and cooperates with the lower pressing clamp to complete the pressing, and then the pressed wire is taken out.

[0004] However, although the automatic terminal feeder has realized the automatic feeding of the terminal, the step of inserting the wire into the terminal still highly depends on manual operation, since the wire needs to be accurately aligned and inserted into the terminal, the worker's hand is relatively close to the pressing clamp working area, and there is a safety hazard of extrusion injury caused by misoperation or equipment failure. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies in the prior art, the utility model aims to provide a terminal press machine for wheel speed sensor production, which realizes that the wire can be pushed to the terminal and accurately inserted into the terminal by the setting of the wire feeding mechanism and the stabilizing mechanism, and avoids the safety hazard problem caused by direct operation of the worker.

[0006] The technical purpose is achieved by the following technical scheme: a terminal pressing machine for wheel speed sensor production, comprising a pressing mechanism, a wire feeding mechanism is arranged on one side of the pressing mechanism, the wire feeding mechanism comprises a mounting frame, a supporting table is arranged on the mounting frame, a containing groove for placing a wire is formed in the supporting table, two rotating cylinders are arranged on one side of the containing groove close to the pressing mechanism, the two rotating cylinders are rotationally connected with the mounting frame, a wire pushing wheel is arranged on each of the two rotating cylinders, symmetrically distributed notches are arranged on the two wire pushing wheels, a first driving mechanism is arranged on the mounting frame, and the first driving mechanism is used for driving two rotating shafts to synchronously and reversely rotate; a stabilizing mechanism is arranged on the pressing mechanism of the mounting frame, the stabilizing mechanism comprises a sliding rod arranged on the mounting frame, symmetrically distributed upper and lower stabilizing plates are slidably arranged on the sliding rod, a second driving mechanism is arranged on the mounting frame, and the second driving mechanism is used for driving the upper and lower stabilizing plates to move close to or away from each other, a stabilizing groove is formed in the opposite side of each of the upper and lower stabilizing plates, the stabilizing groove is arc-shaped and matched with the shape of the wire, and guide inclined surfaces are arranged on the two sides of the stabilizing groove.

[0007] The first driving mechanism comprises a first motor arranged on the mounting frame, an output shaft of the first motor is fixedly connected with one of the rotating cylinders, a gear is coaxially fixed on each of the two rotating cylinders, and the two gears are meshed with each other.

[0008] The second driving mechanism comprises a second motor arranged on the mounting frame, a bidirectional screw rod is arranged on an output shaft of the second motor, the two ends of the bidirectional screw rod are rotationally connected with the mounting frame, the upper and lower stabilizing plates are symmetrically arranged on the two ends of the bidirectional screw rod through screw rod nuts, and the bidirectional screw rod and the sliding rod are respectively located at the two ends of the upper and lower stabilizing plates.

[0009] The surface of each of the two wire pushing wheels is coated with a rubber layer.

[0010] The rotating cylinder is provided with a pointing mark.

[0011] The terminal pressing machine has the following beneficial effects:

[0012] The wire feeding mechanism and the stabilizing mechanism are arranged, so that the wire can be automatically pushed to the terminal and accurately inserted into the terminal, and the safety hidden trouble problem caused by direct operation of workers is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole structure schematic view of the terminal pressing machine.

[0014] Figure 2 Structure diagram of the wire feeding mechanism and the stabilizing mechanism of the utility model Figure One

[0015] Figure 3 Structure diagram of the wire feeding mechanism and the stabilizing mechanism of the utility model Figure Two .

[0016] In the figure: 1, press fitting mechanism;2, wire feeding mechanism;3, stabilizing mechanism;201, mounting frame;202, support table;203, rotating drum;204, wire pushing wheel;301, sliding rod;302, upper stabilizing plate;303, lower stabilizing plate;304, stabilizing groove;305, guide inclined surface;205, gear;306, bidirectional screw;206, rubber layer;207, pointing mark. DETAILED DESCRIPTION

[0017] In order to make the technical personnel in the art better understand the technical scheme of the utility model, the utility model will be described in further detail below in conjunction with the drawings and specific embodiments, it should be explained that in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0018] In the description of the utility model, it should be explained that the orientation or position relationship indicated by the terms 'upper', 'lower', 'inner', 'outer', 'top / bottom end' and the like is the orientation or position relationship based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and is not indicative or suggestive of the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.

[0019] In the description of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms'mounting', 'provided with','sleeve setting / connection', 'connection' and the like should be understood broadly, for example, 'connection' can be fixed connection, can also be detachable connection, or integrally connected;Can be mechanical connection, can also be electrical connection;Can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0020] The utility model will be described in detail below in conjunction with the drawings.

[0021] Referring to Figures 1-3 A terminal presser for wheel speed sensor production, comprising a press fitting mechanism 1, the press fitting mechanism 1 usually comprises upper pressing forceps, lower pressing forceps and power assembly (such as hydraulic cylinder) for driving upper pressing forceps lower, this is mature prior art, hereinafter will not be repeated;

[0022] ​A wire feeding mechanism 2 is fixedly installed on one side of the pressing mechanism 1. The wire feeding mechanism 2 includes a mounting frame 201. A support platform 202 is fixedly installed on the mounting frame 201. A receiving groove for placing wires is opened on the support platform 202. Two rotating cylinders 203 are arranged on the side of the mounting frame 201 near the receiving groove of the pressing mechanism 1. The two rotating cylinders 203 are rotatably engaged with the mounting frame 201. A pusher wheel 204 is fixedly installed on each of the two rotating cylinders 203. The two pusher wheels 204 are provided with symmetrically distributed notches. A first driving mechanism is fixedly installed on the mounting frame 201. The first driving mechanism is used to drive the two rotating shafts to rotate synchronously in opposite directions.

[0023] The mounting bracket 201 has a stabilizing mechanism 3 fixedly installed at the pressing point of the pressing mechanism 1. The stabilizing mechanism 3 includes a slide rod 301 fixedly installed on the mounting bracket 201. An upper stabilizing plate 302 and a lower stabilizing plate 303 are symmetrically distributed and slidably sleeved on the slide rod 301. A second driving mechanism is fixedly installed on the mounting bracket 201. The second driving mechanism is used to drive the upper stabilizing plate 302 and the lower stabilizing plate 303 to move closer or further away from each other. A stabilizing groove 304 is opened on the opposite side of the upper stabilizing plate 302 and the lower stabilizing plate 303. The stabilizing groove 304 is arc-shaped and adapted to the shape of the wire. Guide slopes 305 are provided on both sides of the stabilizing groove 304.

[0024] A terminal vibration feeding device is also installed on the side of the pressing mechanism 1 away from the infeeding mechanism 2. This is a mature existing technology, which has been described in the background technology section and will not be repeated here.

[0025] Additionally, the first drive mechanism includes a first motor fixedly mounted on the mounting bracket 201. The output shaft of the first motor is fixedly connected to one of the rotating drums 203. Gears 205 are coaxially fixed on both rotating drums 203, and the two gears 205 mesh with each other.

[0026] When the first motor starts, the output shaft of the first motor drives the rotating drum 203 fixedly connected to it to rotate. Since the two gears 205 mesh with each other, the other rotating drum 203 will rotate synchronously in the opposite direction, thereby cooperating to drive the push wheel 204 to push the wire forward. The first drive mechanism has a simple structure and is stable and reliable.

[0027] The second drive mechanism includes a second motor fixedly mounted on the mounting frame 201. A bidirectional lead screw 306 is fixedly mounted on the output shaft of the second motor. Both ends of the bidirectional lead screw 306 are rotatably engaged with the mounting frame 201. An upper stabilizing plate 302 and a lower stabilizing plate 303 are symmetrically sleeved on both ends of the bidirectional lead screw 306 through lead screw nuts. The bidirectional lead screw 306 and the slide bar 301 are located at the ends of the upper stabilizing plate 302 and the lower stabilizing plate 303, respectively.

[0028] When the second motor starts, the output shaft of the second motor drives the bidirectional lead screw 306 to rotate. Since the threads at both ends of the bidirectional lead screw 306 are in opposite directions, the upper stabilizing plate 302 and the lower stabilizing plate 303 will move closer or further away from each other along the slide bar 301 as the bidirectional lead screw 306 rotates. The bidirectional lead screw 306 transmission has high control precision and can accurately control the moving distance of the upper stabilizing plate 302 and the lower stabilizing plate 303. The distribution of the bidirectional lead screw 306 and the slide bar 301 enables the upper stabilizing plate 302 and the lower stabilizing plate 303 to move stably when driven.

[0029] Both push rollers 204 are covered with a rubber layer 206. The rubber layer 206 has a large coefficient of friction, which can increase the friction between the push roller 204 and the wire, ensuring that the push roller 204 can stably and reliably push the wire forward and avoid slippage. In addition, the rubber layer 206 has a certain degree of elasticity and softness, which can play a buffering and protective role during contact and friction with the wire, reducing damage to the surface of the wire.

[0030] The rotating drum 203 is equipped with a directional indicator 207. When workers place wires, the directional indicator 207 can provide clear instructions and intuitive references for workers, enabling them to quickly and accurately place the wires in the correct position and further reduce the difficulty of operation.

[0031] Working principle: When using this terminal crimping machine, the wire is first placed in the receiving groove of the support platform 202, so that the front end of the stripped wire is located between the two rotating drums 203. Then, the first drive mechanism is started, which drives the two rotating drums 203 to rotate synchronously in opposite directions. During the rotation of the rotating drums 203, the pusher wheel 204 set on the rotating drum 203 contacts the wire. Through the friction between the pusher wheel 204 and the wire, the wire is pushed forward.

[0032] When the wire is pushed between the upper stabilizing plate 302 and the lower stabilizing plate 303, the second drive mechanism starts working, driving the upper stabilizing plate 302 and the lower stabilizing plate 303 to move closer to each other. The stabilizing grooves 304 on the upper stabilizing plate 302 and the lower stabilizing plate 303 gradually come into contact with the wire from both sides, correcting the position of the wire's front end. This ensures that as the wire continues to be conveyed forward, the exposed copper wire at the front end can be smoothly inserted into the terminal already placed on the lower clamp. Subsequently, the pressing mechanism 1 starts, and the upper clamp moves down to work in conjunction with the lower clamp to complete the pressing process.

[0033] After pressing is completed, the first drive mechanism drives the two rotating drums 203 to rotate in opposite directions, so that the wire with the pressed terminal can be moved back by the push wheel 204. At the same time, the second drive mechanism drives the upper stabilizing plate 302 and the lower stabilizing plate 303 to move away from each other, so as to avoid the terminal being blocked by the upper stabilizing plate 302 and the lower stabilizing plate 303 during the retraction process. When the two push wheels 204 rotate to no longer contact the wire, the distance between the two notches is sufficient to remove the pressed wire. At this time, the worker can put in the next wire to be pressed and continue the next round of pressing operation.

[0034] This utility model, through the setting of the wire inlet mechanism 2 and the stabilizing mechanism 3, enables the wire to be automatically pushed to the terminal and accurately inserted into the terminal, avoiding the safety hazards caused by direct operation by workers.

[0035] The first and second motors of this invention are both electrically connected to the controller to achieve coordinated operation. The controller's control circuit can be easily programmed by those skilled in the art, and the power supply is also common knowledge in the field. Furthermore, since this invention is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail here.

[0036] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A terminal pressing machine for producing wheel speed sensors, comprising a pressing mechanism (1), characterized in that: A wire feeding mechanism (2) is provided on one side of the pressing mechanism (1). The wire feeding mechanism (2) includes a mounting frame (201). A support platform (202) is provided on the mounting frame (201). A receiving groove for placing wires is provided on the support platform (202). Two rotating cylinders (203) are provided on the side of the mounting frame (201) near the pressing mechanism (1). The two rotating cylinders (203) are rotatably engaged with the mounting frame (201). Each of the two rotating cylinders (203) is provided with a pusher wheel (204). The two pusher wheels (204) are provided with symmetrically distributed notches. A first driving mechanism is provided on the mounting frame (201). The first driving mechanism is used to drive the two rotating shafts to rotate synchronously in opposite directions. The mounting bracket (201) is provided with a stabilizing mechanism (3) at the pressing position of the pressing mechanism (1). The stabilizing mechanism (3) includes a slide rod (301) on the mounting bracket (201). A symmetrically distributed upper stabilizing plate (302) and lower stabilizing plate (303) are slidably sleeved on the slide rod (301). A second driving mechanism is provided on the mounting bracket (201). The second driving mechanism is used to drive the upper stabilizing plate (302) and lower stabilizing plate (303) to move closer or further away from each other. A stabilizing groove (304) is provided on the opposite side of the upper stabilizing plate (302) and lower stabilizing plate (303). The stabilizing groove (304) is arc-shaped and adapted to the shape of the wire. Guide slopes (305) are provided on both sides of the stabilizing groove (304).

2. The terminal pressing machine for producing wheel speed sensors according to claim 1, characterized in that: The first drive mechanism includes a first motor mounted on a mounting bracket (201). The output shaft of the first motor is fixedly connected to one of the rotating drums (203). Gears (205) are coaxially fixed on both rotating drums (203), and the two gears (205) mesh with each other.

3. The terminal pressing machine for producing wheel speed sensors according to claim 1, characterized in that: The second drive mechanism includes a second motor mounted on the mounting frame (201). A bidirectional lead screw (306) is mounted on the output shaft of the second motor. Both ends of the bidirectional lead screw (306) are rotatably engaged with the mounting frame (201). The upper stabilizing plate (302) and the lower stabilizing plate (303) are symmetrically sleeved on both ends of the bidirectional lead screw (306) through lead screw nuts. The bidirectional lead screw (306) and the slide rod (301) are located at the two ends of the upper stabilizing plate (302) and the lower stabilizing plate (303), respectively.

4. A terminal pressing machine for producing wheel speed sensors according to claim 1, characterized in that: The surfaces of both push rollers (204) are covered with a rubber layer (206).

5. A terminal pressing machine for producing wheel speed sensors according to claim 1, characterized in that: The rotating drum (203) is provided with a directional marker (207).

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