Generator with buffering effect for unmanned vehicle

By introducing a buffer and shock absorption structure consisting of a support plate, spring damper, and buffer cylinder into the mounting components of the unmanned vehicle generator, the problem of mechanical structural fatigue damage to the generator under vibration is solved, achieving more stable installation and reducing vibration transmission.

CN224503077UActive Publication Date: 2026-07-14FUJIAN QUNFENG MACHINERY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN QUNFENG MACHINERY
Filing Date
2025-07-02
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In traditional installation methods, the generator is directly fixed to the vehicle frame using rigid components such as bolts. Under continuous or high-frequency vibration, the mechanical structure is subject to accelerated fatigue damage.

Method used

A generator with a buffering effect for unmanned vehicles is adopted. Through the support plate, spring damper, buffer cylinder and auxiliary components in the mounting assembly, a buffer and shock absorption structure is formed. The support plate is connected to the base through the spring damper, the buffer cylinder is sleeved on the guide column, and the auxiliary components are set on the inner wall of the mounting plate to limit the bolts to prevent loosening.

Benefits of technology

It effectively reduces the transmission and duration of vibration energy, reduces fatigue damage to mechanical structures, and ensures the stability and reliability of installed components.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224503077U_ABST
    Figure CN224503077U_ABST
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Abstract

The utility model relates to the field of unmanned vehicle discloses a generator with buffer effect for unmanned vehicle, including unmanned vehicle, the unmanned vehicle rear side inner wall is fixedly installed with generator through installation component, the installation component includes the base fixedly installed in the unmanned vehicle inner wall, the plurality of guide posts are welded on the base upper portion, the plurality of guide post outside slide connection has two groups of support plate. In the utility model, two groups of support plate upper and lower sides pass through the plurality of spring damper and be connected with installation board and base respectively, and spring damper can absorb energy through elastic deformation, and damping effect can consume vibration energy, reduce the transmission and duration of vibration, and the guide post port is provided with buffer cylinder a, and the inside and outside of buffer cylinder a are provided with annular grooves, increase the elastic deformation space of buffer cylinder, play the role of auxiliary buffering, further improve the overall buffer effect, slow down mechanical structure fatigue damage.
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Description

Technical Field

[0001] This utility model relates to the field of unmanned vehicles, and in particular to a generator with a buffering effect for unmanned vehicles. Background Technology

[0002] With the rapid development of autonomous driving technology, unmanned vehicles are being used more and more widely in many fields such as logistics and delivery, industrial operations, and special missions. In actual driving, unmanned vehicles often face complex and diverse road conditions, such as rugged mountain roads, urban speed bumps, and potholes, which inevitably subject them to continuous vibrations or instantaneous impacts.

[0003] As a key component for emergency power supply of unmanned vehicles, the stability of the range-extended generator directly affects the overall performance of the unmanned vehicle.

[0004] In traditional installation methods, the generator is directly fixed to the vehicle frame using rigid components such as bolts. The impact forces generated by road bumps, emergency braking, or collisions during the operation of the unmanned vehicle, including vertical bump forces, lateral centrifugal forces during turning, and instantaneous collision impact forces, are directly transmitted along the path of vehicle frame → mounting bolts → generator housing. Without a buffer structure to attenuate energy, under continuous or high-frequency vibration, external forces repeatedly act on the generator, causing the mechanical structure to bear alternating loads for a long time, accelerating fatigue damage. Therefore, a generator with a buffer effect for unmanned vehicles is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a generator with a buffering effect for unmanned vehicles, aiming to solve the problem in the prior art that "in the traditional installation method, the generator is directly fixed to the vehicle frame by rigid components such as bolts, and the mechanical structure is accelerated to fatigue damage under continuous or high-frequency vibration".

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a generator with a buffering effect for unmanned vehicles, comprising an unmanned vehicle and a generator, wherein an installation assembly is mounted on the rear inner wall of the unmanned vehicle, and the generator is installed inside the installation assembly; the installation assembly includes a base fixedly mounted on the inner wall of the unmanned vehicle, multiple sets of guide pillars are welded to the upper part of the base, and two sets of support plates are slidably connected to the outer sides of the multiple sets of guide pillars, the generator is fixedly mounted on the upper part of the lower set of support plates, and a connector is fixedly connected to the lower part of the upper set of support plates, the connector being sleeved on the outer side of the generator, and an installation plate is fixedly mounted on the top of the multiple sets of guide pillars by bolts, and multiple sets of spring dampers are connected to the installation plate and the base respectively on the upper and lower sides of the two sets of support plates, respectively, a buffer cylinder b is sleeved on the outer side of the middle part of the guide pillar, and a buffer cylinder a is sleeved at the end of the guide pillar.

[0007] As a further description of the above technical solution:

[0008] Both the inner and outer sides of the buffer cylinder a and the buffer cylinder b are provided with annular grooves.

[0009] As a further description of the above technical solution:

[0010] The two adjacent sets of spring dampers are symmetrically tilted.

[0011] As a further description of the above technical solution:

[0012] The connector is provided in two sets, and the two sets of connectors are sleeved on the left and right sides of the generator.

[0013] As a further description of the above technical solution:

[0014] The mounting plate and the base have a through groove running through their middle sections.

[0015] As a further description of the above technical solution:

[0016] The inner wall of the mounting plate is provided with an auxiliary component, which includes multiple sets of moving parts slidably connected to the inner wall of the mounting plate. A compression spring is provided on the opposite side of two adjacent sets of moving parts, and a baffle is fixedly connected on the opposite side of two adjacent sets of moving parts. The baffle is located above the bolt.

[0017] As a further description of the above technical solution:

[0018] The baffle is configured as a long plate.

[0019] This utility model has the following beneficial effects:

[0020] 1. In this utility model, two sets of support plates are connected to the mounting plate and the base respectively by multiple sets of spring dampers on the upper and lower sides. The spring dampers can absorb energy through elastic deformation, and at the same time, the damping effect can consume vibration energy, reduce the transmission and duration of vibration. Meanwhile, a buffer cylinder a is sleeved at the guide post end, and the inner and outer sides of the buffer cylinder a are provided with annular grooves, which increases the elastic deformation space of the buffer cylinder, plays an auxiliary buffering role, further improves the overall buffering effect, and reduces fatigue damage to the mechanical structure.

[0021] 2. In this utility model, the auxiliary components on the inner wall of the mounting plate include a movable part, a compression spring, and a baffle. The baffle is set above the bolt. When the bolt is subjected to vibration or other forces, the baffle can limit and protect the bolt under the action of the compression spring, preventing the bolt from loosening or even falling off, ensuring a firm connection between the mounting plate and the guide post, thereby ensuring the stability and reliability of the entire mounting assembly. Attached Figure Description

[0022] Figure 1This is a three-dimensional structural diagram of the overall device in this utility model;

[0023] Figure 2 This is a three-dimensional structural diagram of the mounting components in this utility model;

[0024] Figure 3 This is a three-dimensional structural diagram of the disassembled mounting components in this utility model;

[0025] Figure 4 This is a three-dimensional structural diagram of the auxiliary component in this utility model;

[0026] Figure 5 This is a right-side three-dimensional cross-sectional view of the buffer cylinder a in this utility model.

[0027] Legend:

[0028] 1. Unmanned vehicle; 2. Mounting components; 21. Base; 22. Guide column; 23. Support plate; 24. Mounting plate; 25. Spring damper; 26. Bolt; 27. Buffer cylinder a; 28. Buffer cylinder b; 29. ​​Connector; 3. Generator; 4. Auxiliary components; 41. Moving parts; 42. Baffle; 43. Compression spring. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Reference Figures 1-3This utility model provides an embodiment of a generator with a buffer effect for unmanned vehicles, comprising an unmanned vehicle 1 and a generator 3, and consisting of a battery system, a range extender system, and a remote control system. The battery system mainly consists of lithium batteries / maintenance-free lead-acid batteries, a battery manager, a power detector, a charging device, etc. This technology is prior art, therefore it will not be described in detail. An installation assembly 2 is mounted on the rear inner wall of the unmanned vehicle 1, and the generator 3 is installed inside the installation assembly 2. The generator 3 is a range extender generator. The installation assembly 2 includes a base 21 fixedly mounted on the inner wall of the unmanned vehicle 1, providing a stable mounting foundation for the entire installation assembly 2 and ensuring a firm connection between the installation assembly 2 and the unmanned vehicle 1. Multiple sets of guide posts are welded to the upper part of the base 21. 22 provides guidance for the sliding of the support plate 23, ensuring that the support plate 23 remains stable during up and down movement and does not deviate. Two sets of support plates 23 are slidably connected to the outer side of the multiple sets of guide columns 22, which together support the generator 3. The generator 3 is fixedly installed on the upper part of the lower set of support plates 23, and a connector 29 is fixedly connected to the lower part of the upper set of support plates 23, so that the generator 3 and the support plate 23 can transmit force. The connector 29 is sleeved on the outer side of the generator 3. The top of the multiple sets of guide columns 22 is fixedly installed with mounting plates 24 by bolts 26, which cooperate with the base 21 and are connected to the support plate 23 by spring dampers 25 to form a complete mounting frame. At the same time, it is installed by bolts 26, which facilitates disassembly and maintenance.

[0031] Reference Figure 2 , Figure 3 and Figure 5The two sets of support plates 23 are connected to the mounting plate 24 and the base 21 respectively by multiple sets of spring dampers 25 on the upper and lower sides. The springs can absorb vibration energy through elastic deformation, and the damping effect of the dampers can consume vibration energy, reduce the transmission and duration of vibration, thereby playing a buffering and shock-absorbing role for the generator 3. The two sets of spring dampers 25 are symmetrically inclined, which can make the buffering force distribution more uniform, improve the overall buffering effect, and better cope with vibrations and impacts from different directions. A buffer cylinder b28 is sleeved on the outer side of the middle of the guide post 22, and a buffer cylinder a27 is sleeved at the end of the guide post 22. The buffer cylinder b28 and the buffer cylinder a27 are made of rubber. The buffer cylinder b28 consists of multiple sets of spring dampers 25. The system consists of identical buffer cylinders a27 and buffer cylinder b28, which is stored outside the guide post 22 as a spare. These provide buffering at different locations on the guide post 22, enhancing the buffering effect. Both the inner and outer sides of the buffer cylinders a27 and b28 are provided with annular grooves, increasing the elastic deformation space. When the guide post 22 is impacted, it can absorb energy through its own elastic deformation, playing an auxiliary buffering role and further improving the overall buffering effect. Two sets of connectors 29 are provided, which are fitted on the left and right sides of the generator 3 to stably transmit the vibration of the generator 3. The mounting plate 24 and the base 21 have a through groove in the middle to accommodate the movement of the spring damper 25.

[0032] Reference Figure 3 and Figure 4 The inner wall of the mounting plate 24 is provided with an auxiliary component 4. The auxiliary component 4 includes multiple sets of moving parts 41 that are slidably connected to the inner wall of the mounting plate 24. A compression spring 43 is provided on the opposite side of two adjacent sets of moving parts 41. By cooperating with the compression spring 43, the two adjacent sets of moving parts 41 can drive the baffle 42 to be stably inserted above the bolt 26, thereby limiting and protecting the bolt 26, preventing the bolt 26 from loosening or even falling off, and ensuring that the connection between the mounting plate 24 and the guide post 22 is firm, thereby ensuring the stability and reliability of the entire mounting component 2. A baffle 42 is fixedly connected on the opposite side of two adjacent sets of moving parts 41. The baffle 42 is located above the bolt 26 and is designed as a long plate.

[0033] Working principle: During use, the two sets of support plates 23 are connected to the mounting plate 24 and the base 21 through multiple sets of spring dampers 25. When the unmanned vehicle 1 encounters bumps or impacts while driving, the generator 3 is displaced along with the support plates 23: the adjacent spring dampers 25 are symmetrically tilted, so that the buffering force is evenly distributed in the horizontal and vertical directions. The spring part of the spring damper 25 absorbs the vibration energy through elastic deformation, converting mechanical energy into elastic potential energy, reducing the amplitude of vibration transmitted to the generator 3.

[0034] The buffer cylinder a27, fitted onto the guide post 22, has annular grooves on its inner and outer sides that increase the space for elastic deformation. When the guide post 22 slides with the support plate 23, the buffer cylinder is compressed and deformed, absorbing residual vibration energy through its own elasticity and further attenuating the vibration amplitude, such as high-frequency small-amplitude vibration. The buffer cylinder b28 is a spare part that can be replaced when the buffer cylinder a27 is damaged.

[0035] In the auxiliary component 4 on the inner wall of the mounting plate 24, a baffle 42 is positioned above the bolt 26. When the unmanned vehicle 1 vibrates, causing the bolt 26 to loosen, the compression spring 43 pushes the moving part 41, making the baffle 42 press tightly against the head of the bolt 26, thus mechanically preventing the bolt 26 from rotating or falling off. During vibration, the baffle 42 compresses the spring 43 slightly, but the elastic force of the spring 43 will promptly reset it, continuously providing a limiting force. During disassembly and maintenance, the bolt 26 can be loosened by manually pushing the baffle 42 open, without affecting the ease of disassembly of the mounting component 2.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A generator with buffering effect for unmanned vehicles, comprising an unmanned vehicle (1) and a generator (3), characterized in that: The unmanned vehicle (1) has a mounting assembly (2) installed on the rear inner wall, and the generator (3) is installed inside the mounting assembly (2); The mounting assembly (2) includes a base (21) fixedly mounted on the inner wall of the unmanned vehicle (1). Multiple sets of guide posts (22) are welded to the upper part of the base (21). Two sets of support plates (23) are slidably connected to the outer side of the multiple sets of guide posts (22). The generator (3) is fixedly mounted on the upper part of the lower set of support plates (23). A connector (29) is fixedly connected to the lower part of the upper set of support plates (23). The connector (29) is sleeved on the outer side of the generator (3). The top of the multiple sets of guide posts (22) is fixedly mounted with mounting plates (24) by bolts (26). The upper and lower sides of the two sets of support plates (23) are connected to the mounting plates (24) and the base (21) respectively by multiple sets of spring dampers (25). A buffer cylinder b (28) is sleeved on the outer side of the middle part of the guide post (22). A buffer cylinder a (27) is sleeved at the end of the guide post (22).

2. A generator with buffering effect for unmanned vehicles according to claim 1, characterized in that: Both the inner and outer sides of the buffer cylinder a (27) and the buffer cylinder b (28) are provided with annular grooves.

3. A generator with buffering effect for unmanned vehicles according to claim 1, characterized in that: The two adjacent sets of spring dampers (25) are symmetrically tilted.

4. A generator with buffering effect for unmanned vehicles according to claim 1, characterized in that: The connector (29) is provided in two sets, and the two sets of connectors (29) are sleeved on the left and right sides of the generator (3).

5. A generator with buffering effect for unmanned vehicles according to claim 1, characterized in that: The mounting plate (24) and the base (21) are connected by a through groove.

6. A generator with buffering effect for unmanned vehicles according to claim 1, characterized in that: An auxiliary component (4) is provided on the inner wall of the mounting plate (24). The auxiliary component (4) includes multiple sets of moving parts (41) that are slidably connected to the inner wall of the mounting plate (24). A compression spring (43) is provided on the opposite side of two adjacent sets of moving parts (41). A baffle (42) is fixedly connected on the opposite side of two adjacent sets of moving parts (41). The baffle (42) is located above the bolt (26).

7. A generator with buffering effect for unmanned vehicles according to claim 6, characterized in that: The baffle (42) is configured as a long plate.