A preheating apparatus for a feeding table of a laminator

By installing a heating box and heating lamps on the laminator's feeding platform to preheat the components, the problems of long lamination time and high energy consumption are solved, achieving a more efficient lamination process and higher-quality component production.

CN224503902UActive Publication Date: 2026-07-14QINHUANGDAO SHENGCHENG AUTOMATION EQUIPMENT CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINHUANGDAO SHENGCHENG AUTOMATION EQUIPMENT CO LTD
Filing Date
2025-04-28
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing laminators have long heating times, high energy consumption, and low lamination quality during the lamination process.

Method used

A preheating device for the laminator feed table, including a heating box and heating lamps, is used to preheat the components before lamination, and combined with a temperature sensor for real-time temperature detection and feedback.

Benefits of technology

Preheating reduces lamination time, lowers energy consumption, and improves the quality of laminated components.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224503902U_ABST
    Figure CN224503902U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of laminating machine feed table preheating equipment, including feed table and heating box installed in the top of feed table.The utility model can reduce the time of laminating machine laminating, reduce energy consumption, improve the quality after laminating of component by preheating before laminating.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of laminator feed platform, and more specifically to a preheating device for laminator feed platform. Background Technology

[0002] With the development of the solar cell module (hereinafter referred to as module) market, the efficiency and quality of module production have become key areas of focus.

[0003] However, currently, components are usually heated during the lamination process, which results in longer lamination time, higher energy consumption, and lower lamination quality.

[0004] Therefore, providing a preheating device for the feed table of a laminator that reduces energy consumption and improves quality is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0005] In view of this, the present invention provides a preheating device for the feed table of a laminator to reduce the lamination time of the laminator, reduce energy consumption, and improve the quality of the laminated components.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A preheating device for a laminator feed platform includes a feed platform and a heating box installed on top of the feed platform.

[0008] By adopting the above technical solutions, the beneficial effects of this utility model are as follows:

[0009] Preheating before lamination can reduce lamination time, lower energy consumption, and improve the quality of laminated components.

[0010] Furthermore, the heating box includes an insulation box and multiple heating lamps, the insulation box being installed on top of the feeding platform; the multiple heating lamps are all installed on the inner wall of the insulation box and are evenly distributed.

[0011] Furthermore, the heating box also includes a temperature sensor, which is installed inside the insulation box via a mounting bracket.

[0012] Furthermore, the insulation box includes a front insulation board, an upper insulation board, two side insulation boards, a rear insulation board, and multiple supporting connectors. The front insulation board, the upper insulation board, the two side insulation boards, and the rear insulation board are connected as a whole by the multiple supporting connectors. There is a component input space between the front insulation board and the feeding platform, and a component output space between the rear insulation board and the feeding platform. Multiple heating lamps are installed at the bottom of the upper insulation board. The fixing frame is installed on the supporting connectors.

[0013] Furthermore, the supporting connector includes two longitudinal beams, a crossbeam, and corner brackets. The crossbeam is connected to the two longitudinal beams on both sides of it via the corner brackets. The bottom of each longitudinal beam is connected to the feeding platform via fasteners. The upper insulation plate is installed on the top of the crossbeam. The side insulation plates are installed on the outside of the longitudinal beams. The front insulation plate is installed on the two frontmost longitudinal beams. The rear insulation plate is installed on the two rearmost longitudinal beams. The fixing frame is vertically installed on the crossbeam. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0015] Figure 1 The attached figure is a structural schematic diagram of a preheating device for a laminator feed table provided by this utility model;

[0016] Figure 2 The attached figure is a structural schematic diagram of the heating box provided by this utility model;

[0017] Figure 3 The attached figure is a structural diagram of the heating box and feeding platform provided by this utility model. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] like Figure 1-3 As shown in the figure, this utility model discloses a preheating device for the feed platform of a laminator, including a feed platform 1 and a heating box 2 installed on top of the feed platform 1. This utility model preheats the solar modules before they enter the laminator for lamination, thereby reducing the lamination time, reducing energy consumption, and improving the quality of the laminated modules.

[0020] Among them, the conveying methods of the feeding table 1 include, but are not limited to, belt conveying feeding table, roller conveying feeding table, and synchronous belt conveying feeding table.

[0021] Understandably, compared to a regular feeding platform, insulation material can be selectively filled into the partition to achieve better insulation performance.

[0022] Specifically, the heating box 2 includes an insulation box 21 and multiple heating lamps 22. The insulation box 21 is installed on the top of the feeding platform 1 to keep the heat out and reduce heat loss. The multiple heating lamps 22 are installed on the inner wall of the insulation box 21 and are evenly distributed to heat the components with radiation waves.

[0023] Of course, the selection and arrangement of the heating lamp tube 22 are determined according to the components and the required temperature.

[0024] Specifically, the heating box 2 also includes a temperature sensor 23, which is installed inside the insulation box 21 via a mounting bracket 24 to detect and provide feedback on the component temperature in real time.

[0025] Among them, the temperature sensor 23 includes, but is not limited to, contact resistance temperature detectors, thermocouples, thermistors, semiconductor temperature sensors, and non-contact infrared temperature sensors, pyroelectric sensors, and fiber optic temperature sensors. Different types of sensors can be equipped according to different temperature requirements.

[0026] Specifically, the insulation box 21 includes a front insulation plate 211, an upper insulation plate 212, two side insulation plates 213, a rear insulation plate 214, and multiple supporting connectors 215. The front insulation plate 211, the upper insulation plate 212, the two side insulation plates 213, and the rear insulation plate 214 are connected as one unit through multiple supporting connectors 215. There is a component input space between the front insulation plate 211 and the feeding platform 1, and a component output space between the rear insulation plate 214 and the feeding platform 1. Multiple heating lamps 22 are installed at the bottom of the upper insulation plate 212. The fixing frame 24 is installed on the supporting connectors 215.

[0027] The insulation board (front insulation board 211, upper insulation board 212, two side insulation boards 213, and rear insulation board 214) is composed of sheet metal and insulation materials, including but not limited to silicate cotton, rock wool, and rubber insulation cotton.

[0028] Specifically, the support connector 215 includes two longitudinal beams, a crossbeam, and corner brackets. The crossbeam is connected to the two longitudinal beams on both sides by corner brackets. The bottom of each longitudinal beam is connected to the feed table 1 by fasteners. The upper insulation plate 212 is installed on the top of the crossbeam. The side insulation plate 213 is installed on the outside of the longitudinal beam. The front insulation plate 211 is installed on the two frontmost longitudinal beams. The rear insulation plate 214 is installed on the two rearmost longitudinal beams. The fixing frame 24 is vertically installed on the crossbeam.

[0029] Of course, the supporting connectors 215 and the fixing brackets 24 are not limited to aluminum profiles and corner pieces splicing, profile welding, and machined parts.

[0030] The working process of this utility model is as follows: the solar cell module enters the feeding platform 1; during the waiting stage of the module on the feeding platform 1, the heating lamp tube 22 heats the module to raise the module to the required temperature; after the waiting is completed, the module is transferred from the feeding platform 1 to the laminator for lamination.

[0031] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.

[0032] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A preheating device for the feed table of a laminator, characterized in that, Includes a feeding platform and a heating box installed on top of the feeding platform; The heating box includes an insulation box and multiple heating lamps. The insulation box is installed on the top of the feeding platform. The multiple heating lamps are installed on the inner wall of the insulation box and are evenly distributed. The heating box also includes a temperature sensor, which is installed inside the insulation box by a mounting bracket. The insulation box includes a front insulation board, an upper insulation board, two side insulation boards, a rear insulation board, and multiple supporting connectors. The front insulation board, the upper insulation board, the two side insulation boards, and the rear insulation board are connected as a whole by the multiple supporting connectors. There is a component input space between the front insulation board and the feeding platform, and there is a component output space between the rear insulation board and the feeding platform. Multiple heating lamps are installed at the bottom of the upper insulation board. The fixing frame is installed on the supporting connectors.

2. The preheating equipment for the feed table of a laminator according to claim 1, characterized in that, The supporting connector includes two longitudinal beams, a crossbeam, and corner brackets. The crossbeams are connected to the two longitudinal beams on both sides of each other via the corner brackets. The bottom of each longitudinal beam is connected to the feeding platform via fasteners. The upper insulation plate is installed on the top of the crossbeam. The side insulation plates are installed on the outside of the longitudinal beams. The front insulation plate is installed on the two frontmost longitudinal beams. The rear insulation plate is installed on the two rearmost longitudinal beams. The fixing frame is vertically installed on the crossbeam.