A soaking device for grain processing
By driving the rotation of the rotary screen cylinder with hydraulic push rods and transmission mechanisms, the problem of uneven floating and settling during grain soaking is solved, achieving uniform water absorption and efficient processing of grain.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIANGYANG CHENGYUAN GRAIN MACHINERY CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-07-17
AI Technical Summary
Existing grain soaking equipment suffers from uneven grain floating and settling during static soaking, resulting in uneven water absorption, cumbersome operation, and low efficiency.
The rotating screen is driven by a hydraulic push rod and transmission mechanism to completely immerse the grain in the soaking solution. The rotation of the rotating screen agitates the grain, ensuring uniform water absorption and preventing floating and sedimentation.
It achieves uniform water absorption and softening of grains, improves subsequent processing efficiency and finished product quality, simplifies operating procedures, and reduces labor intensity.
Smart Images
Figure CN224504659U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of grain processing technology, and in particular to a soaking device for grain processing. Background Technology
[0002] Soaking some grains allows them to fully absorb water, softening their firm structure and making them more porous. This facilitates subsequent processing steps such as crushing and grinding. Soaked grains are easier to crush or grind, resulting in higher yields and more uniform and finer textures. High-temperature soaking can also kill bacteria in the raw materials, reducing microbial contamination and improving product quality.
[0003] Currently, most equipment uses static soaking. During the soaking process, some grains tend to float on the surface of the liquid, resulting in uneven water absorption. After soaking, the grains sink to the bottom and need to be manually retrieved and separated, which is cumbersome and inefficient. To address these issues, we propose a soaking device for grain processing. Utility Model Content
[0004] The purpose of this invention is to provide a soaking device for grain processing to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A soaking device for grain processing includes a shell, a support frame fixedly connected to the upper surface of the shell, a hydraulic push rod fixedly connected to the upper surface of the support frame, a connecting frame fixedly connected to the output end of the hydraulic push rod, two connecting blocks fixedly connected to the bottom surface of the connecting frame, a first bearing embedded in the outer surface of each connecting block, a rotating rod fixedly connected to the inner rings of the two first bearings, a rotating screen cylinder fixedly connected to the outer surface of the rotating rod, and a transmission mechanism fixedly connected to the outer surface of the shell.
[0007] In a further embodiment, the transmission mechanism includes a motor, and a second bearing is embedded in the inner sidewall of the housing.
[0008] In a further embodiment, the inner ring of the second bearing is fixedly connected to a first limiting slide rod, and the outer surface of the rotating rod is fixedly connected to a second limiting slide rod.
[0009] In a further embodiment, a first transmission block is slidably connected to the outer surface of the first limiting slide rod, and an elastic element is fixedly connected to the outer surface of the first transmission block and the inner sidewall of the outer shell.
[0010] In a further embodiment, a sliding block is fixedly connected to the bottom surface of the support frame, a slider is slidably connected to the inner side wall of the sliding block, and a second transmission block is fixedly connected to the bottom surface of the slider.
[0011] In a further embodiment, two support blocks are fixedly connected to the inner sidewall of the outer shell, and two limiting plates are fixedly connected to the upper surface of each support block. The outer surfaces of each pair of limiting plates are slidably connected to the outer surface of each connecting block.
[0012] In a further embodiment, a drain valve is fixedly connected to the outer surface of the housing, a plurality of baffles are fixedly connected to the inner side wall of the rotating screen cylinder, and an observation glass is fixedly connected to the front of the housing.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This device, by placing grain into a rotating screen cylinder and using a hydraulic pusher, completely submerges the cylinder and grain in the soaking solution. A transmission mechanism drives the rotating rod and the rotating screen cylinder to rotate, causing the grain to move and be agitated. This effectively prevents floating and settling, ensuring the grain absorbs water and softens evenly, improving subsequent processing efficiency and finished product quality. The hydraulic pusher lifts the rotating screen cylinder and grain, eliminating the need for manual retrieval, simplifying the operation and reducing labor intensity. Attached Figure Description
[0015] Figure 1 This is a front-view three-dimensional structural diagram of a soaking device used for grain processing.
[0016] Figure 2 This is a schematic diagram of the front section of the outer shell of a soaking device used for grain processing.
[0017] Figure 3 This is a top-section schematic diagram of the rotating screen cylinder in a soaking device used for grain processing.
[0018] Figure 4 This is a schematic diagram of the overhead cross-section of a rotating screen cylinder in a soaking device used for grain processing.
[0019] Figure 5 This is a side sectional view of a soaking device used for grain processing.
[0020] In the diagram: 1. Outer shell; 2. Support frame; 3. Hydraulic push rod; 4. Connecting frame; 5. Connecting block; 6. First bearing; 7. Rotating rod; 8. Rotating screen cylinder; 9. Transmission mechanism; 901. Motor; 902. Second bearing; 903. First transmission block; 904. Elastic element; 905. Second limiting slide rod; 906. First limiting slide rod; 10. Sliding block; 11. Sliding block; 12. Second transmission block; 13. Support block; 14. Limiting plate; 15. Drain valve; 16. Stop bar; 17. Observation glass. Detailed Implementation
[0021] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-5 In this utility model, a soaking device for grain processing includes a shell 1. A support frame 2 is fixedly connected to the upper surface of the shell 1. A hydraulic push rod 3 is fixedly connected to the upper surface of the support frame 2. A connecting frame 4 is fixedly connected to the output end of the hydraulic push rod 3. Two connecting blocks 5 are fixedly connected to the bottom surface of the connecting frame 4. A first bearing 6 is embedded in the outer surface of each connecting block 5. A rotating rod 7 is fixedly connected to the inner ring of the two first bearings 6. A rotating screen cylinder 8 is fixedly connected to the outer surface of the rotating rod 7. A transmission mechanism 9 is fixedly connected to the outer surface of the shell 1. The rotating screen cylinder 8 is driven to descend by the hydraulic push rod 3. With the help of the transmission mechanism 9, the grain can be completely submerged below the liquid level and rotated and turned, which can effectively avoid floating and sedimentation and ensure that the grain material is soaked evenly.
[0025] The transmission mechanism 9 includes a motor 901. A second bearing 902 is embedded in the inner wall of the outer casing 1. A first limiting slide rod 906 is fixedly connected to the inner ring of the second bearing 902. A second limiting slide rod 905 is fixedly connected to the outer surface of the rotating rod 7. A first transmission block 903 is slidably connected to the outer surface of the first limiting slide rod 906. An elastic element 904 is fixedly connected to the outer surface of the first transmission block 903 and the inner wall of the outer casing 1. An anti-corrosion layer is fixedly connected to the outer surface of the elastic element 904. By moving the first transmission block 903 between the first limiting slide rod 906 and the second limiting slide rod 905, the motor 901 drives the first limiting slide rod 906 to rotate. The rotation of the first limiting slide rod 906 drives the first transmission block 903 to rotate. The first transmission block 903 drives the second limiting slide rod 905 to rotate, thereby driving the rotating rod 7 and the rotating screen cylinder 8 connected to the second limiting slide rod 905 to rotate.
[0026] A sliding block 10 is fixedly connected to the bottom surface of the support frame 2. A slider 11 is slidably connected to the inner side wall of the sliding block 10. A second transmission block 12 is fixedly connected to the bottom surface of the slider 11. Two support blocks 13 are fixedly connected to the inner side wall of the outer shell 1. Two limiting plates 14 are fixedly connected to the upper surface of each support block 13. The outer surfaces of each pair of limiting plates 14 are slidably connected to the outer surface of each connecting block 5. A drain valve 15 is fixedly connected to the outer surface of the outer shell 1. Multiple baffles 16 are fixedly connected to the inner side wall of the rotating screen cylinder 8. An observation glass 17 is fixedly connected to the front of the outer shell 1. By moving the slider 11, the second transmission block 12 is inserted into the second limiting slide bar 905, which can limit the rotation of the rotating screen cylinder 8 and prevent it from rotating when filling grain. By setting the support block 13 and the limiting plate 14, the rotating screen cylinder 8 is supported and limited.
[0027] The working principle of this utility model is as follows:
[0028] When using this device, pour the soaking solution into the outer casing 1, move the slider 11, insert the second transmission block 12 into the second limiting slide bar 905, open the rotating screen cylinder 8, put the grain into the rotating screen cylinder 8, and close the rotating screen cylinder 8. Move the second transmission block 12 and the first transmission block 903 to the right, control the hydraulic push rod 3 to drive the rotating screen cylinder 8 to move downward, so that the rotating rod 7 is aligned with the first limiting slide bar 906. Under the action of the elastic element 904, push the first transmission block 903, so that the first transmission block 903 is positioned between the first limiting slide bar 906 and the second limiting slide bar 905. Turn on the motor 901 to drive the first limiting slide bar 906, the first transmission block 903, the second limiting slide bar 905 and the rotating rod 7 to rotate, so that the rotating screen cylinder 8 drives the grain to turn over.
[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A steeping apparatus for grain processing, characterized by: The device includes an outer shell (1), a support frame (2) is fixedly connected to the upper surface of the outer shell (1), a hydraulic push rod (3) is fixedly connected to the upper surface of the support frame (2), a connecting frame (4) is fixedly connected to the output end of the hydraulic push rod (3), two connecting blocks (5) are fixedly connected to the bottom surface of the connecting frame (4), a first bearing (6) is inlaid on the outer surface of each connecting block (5), a rotating rod (7) is fixedly connected to the inner ring of the two first bearings (6), a rotating screen cylinder (8) is fixedly connected to the outer surface of the rotating rod (7), and a transmission mechanism (9) is fixedly connected to the outer surface of the outer shell (1).
2. The soaking device for grain processing according to claim 1, characterized in that: The transmission mechanism (9) includes a motor (901), and a second bearing (902) is embedded in the inner wall of the housing (1).
3. A soaking apparatus for grain processing according to claim 2, wherein: The inner ring of the second bearing (902) is fixedly connected to a first limiting slide rod (906), and the outer surface of the rotating rod (7) is fixedly connected to a second limiting slide rod (905).
4. The soaking apparatus for grain processing according to claim 3, wherein: The outer surface of the first limiting slide bar (906) is slidably connected to the first transmission block (903), and the outer surface of the first transmission block (903) and the inner sidewall of the outer shell (1) are fixedly connected to the elastic element (904).
5. The soaking device for grain processing according to claim 1, characterized in that: The bottom surface of the support frame (2) is fixedly connected to a sliding block (10), the inner side wall of the sliding block (10) is slidably connected to a slider (11), and the bottom surface of the slider (11) is fixedly connected to a second transmission block (12).
6. The soaking device for grain processing according to claim 1, characterized in that: The inner wall of the outer shell (1) is fixedly connected to two support blocks (13), and the upper surface of each support block (13) is fixedly connected to two limiting plates (14). The outer surfaces of each pair of limiting plates (14) are slidably connected to the outer surface of each connecting block (5).
7. The soaking device for grain processing according to claim 1, characterized in that: The outer surface of the outer shell (1) is fixedly connected to a drain valve (15), the inner wall of the rolling screen cylinder (8) is fixedly connected to multiple baffles (16), and the front of the outer shell (1) is fixedly connected to an observation glass (17).