A sludge scraping device for sedimentation tanks
By introducing an adjustable-height scraper and a negative pressure sludge suction system into the sludge scraping device of the sedimentation tank, the problem of high resistance of the scraper in high-density sludge was solved, and efficient sludge cleaning was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU YINGSHUNXING ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-07-17
AI Technical Summary
Existing sludge scrapers experience significant resistance when scraping high-density sludge, making scraping difficult.
A sludge scraping device for sedimentation tanks was designed, comprising a truss, base, wheels, geared motor, winch, steel cable, and scraper. By adjusting the scraper height and using a sludge suction hose and sludge screw pump to reduce resistance, multi-layer scraping is achieved.
It effectively reduces the resistance of scraping dense sludge, improves scraping efficiency and ease of sludge cleaning.
Smart Images

Figure CN224506353U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wastewater treatment, specifically a sludge scraping device for sedimentation tanks. Background Technology
[0002] In current technology, sewage sedimentation tanks are equipped with sludge scrapers. These scrapers are used to remove sludge from the bottom of the sedimentation tank. Sludge scrapers are mainly divided into rotary scrapers or truss scrapers. Truss scrapers mainly include a truss, a base, a motor, wheels, and scrapers installed at the bottom of the truss. Steel rails connected to the wheels are installed on the ground. The motor on the base drives the wheels to rotate, thereby moving the scraper.
[0003] However, existing sludge scrapers cannot adjust the thickness of the scraped sludge during use, which leads to greater scraping resistance and difficulty in scraping high-density sludge. Therefore, a sludge scraping device for sedimentation tanks is proposed to address the above problems. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a sludge scraping device for sedimentation tanks.
[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The sedimentation tank sludge scraping device of this utility model includes a truss; both ends of the truss are fixedly connected to a base, and multiple traveling wheels are rotatably connected to the base; a reduction motor is fixedly connected to the truss, and the output end of the reduction motor is fixedly connected to the traveling wheels; a winch is fixedly connected to the side of the truss; a steel cable is installed on the winch; a bracket is fixedly connected to the bottom end of the steel cable; the bracket is located below the truss; a scraper is installed at the bottom of the truss; and a support assembly is installed between the truss and the bracket.
[0006] Preferably, the support assembly includes multiple guide posts and sliding seats. The multiple guide posts are fixed to the bottom of the truss, and the sliding seats are fixed to the top of the support and at corresponding positions of the guide posts. Through holes are provided at corresponding positions of the sliding seats and guide posts, and the guide posts pass through the through holes and are slidably connected to them.
[0007] Preferably, a sludge suction hose is fixedly connected to the side of the support, the bottom end of the sludge suction hose is located above the scraper, and a sludge screw pump is fixedly connected to the bottom of the truss, with the suction end of the sludge screw pump and the sludge suction hose being fixedly connected.
[0008] Preferably, multiple scrapers are provided, and the multiple scrapers are fixed to the bottom of the bracket, and the scrapers are arranged in a V-shape.
[0009] Preferably, a mud-drawing pipe is fixedly connected inside the scraper, the top end of the mud-drawing pipe is fixedly connected to the bottom end of the mud-suction hose, and an opening is provided at the bottom of the mud-suction hose.
[0010] Preferably, the bottom of the truss is fixedly connected to a support, and the bottom of the support is rotatably connected to a rope pulley, with the steel cable mounted on the rope pulley.
[0011] The advantages of this utility model are:
[0012] 1. This utility model comprises a truss, base, traveling wheels, a geared motor, a winch, steel cable, a support frame, and a scraper. In use, the traveling wheels are mounted on steel rails on the ground. The output shaft of the geared motor is connected to the traveling wheels, which drive the wheels to rotate, allowing them to travel on the steel rails. This movement of the truss moves the support frame and scraper below to scrape away sludge. During use, the winch is started, and it winds up the steel cable to lift the support frame upwards. The support frame then moves the scraper at the bottom upwards, allowing adjustment of the scraper height and thus the thickness of the scraped sludge. For dense sludge, multiple layers can be scraped to reduce scraping resistance.
[0013] 2. This utility model, by setting up a sludge suction hose and a sludge screw pump, allows for easy operation when the sludge screw pump is started. The bottom end of the sludge suction hose is positioned above the scraper, and a negative pressure is then created above the scraper through the sludge suction hose. This negative pressure is used to extract the sludge scraped off by the scraper, and then the sludge is pumped out by the sludge screw pump, facilitating the discharge and cleaning of the sludge and reducing walking resistance. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the truss structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the suction hose structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the support structure of this utility model;
[0019] Figure 5This is a schematic diagram of the scraper structure of this utility model.
[0020] In the diagram: 11. Truss; 12. Base; 13. Gear motor; 14. Traveling wheel; 15. Support frame; 16. Winch; 17. Steel cable; 21. Guide column; 22. Sliding seat; 3. Scraper; 41. Sludge suction hose; 42. Sludge screw pump; 51. Sludge suction pipe; 52. Opening; 62. Rope pulley; 7. Guardrail. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0022] Specific implementation examples are given below.
[0023] Please see Figure 1-5 As shown, a sludge scraping device for a sedimentation tank includes a truss 11; both ends of the truss 11 are fixedly connected to bases 12, and multiple traveling wheels 14 are rotatably connected to the bases 12; a reduction motor 13 is fixedly connected to the truss 11, and the output end of the reduction motor 13 is fixedly connected to the traveling wheels 14; a winch 16 is fixedly connected to the side of the truss 11, and a steel cable 17 is installed on the winch 16; a bracket 15 is fixedly connected to the bottom end of the steel cable 17, and the bracket 15 is located below the truss 11; a scraper 3 is installed at the bottom of the truss 11; and a support assembly is installed between the truss 11 and the bracket 15; the support assembly includes multiple guide columns 21 and sliding seats 22; the multiple guide columns 21 are fixedly connected to the bottom of the truss 11, and the sliding seats 22 are fixedly connected to the top of the bracket 15 at corresponding positions of the guide columns 21; through holes are opened at corresponding positions of the sliding seats 22 and the guide columns 21, and the guide columns 21 pass through the through holes and are slidably connected to them;
[0024] In use, the traveling wheel 14 is installed on the steel rail on the ground. The output shaft of the reduction motor 13 is connected to the traveling wheel 14. The reduction motor 13 can drive the traveling wheel 14 to rotate, so that the traveling wheel 14 can travel on the steel rail, thereby driving the truss 11 to move. The movement of the truss 11 drives the support 15 and scraper below to move to scrape off the sludge. During use, the winch 16 is started and the winch 16 winds up the steel cable 17, thereby lifting the support 15 upward through the steel cable 17. The support 15 drives the scraper 3 at the bottom to move upward, thereby adjusting the height of the scraper 3, so as to easily adjust the thickness of the scraped sludge. For high-density sludge, it can be scraped in multiple layers to reduce scraping resistance.
[0025] During the adjustment process, the guide post 21 and the sliding seat 22 are slidably connected, which can guide the up and down movement of the support 15, thereby enabling the scraper 3 to move and scrape off the sludge when walking.
[0026] Furthermore, such as Figure 1-5 As shown, a sludge suction hose 41 is fixedly connected to the side of the bracket 15, and the bottom end of the sludge suction hose 41 is located above the scraper 3. A sludge screw pump 42 is fixedly connected to the bottom of the truss 11, and the suction end of the sludge screw pump 42 is fixedly connected to the sludge suction hose 41.
[0027] When in use, start the sludge screw pump 42. The bottom end of the sludge suction hose 41 is located above the scraper 3. Then, a negative pressure is formed above the scraper 3 through the sludge suction hose 41. The sludge scraped by the scraper 3 is extracted by the negative pressure and then pumped by the sludge screw pump 42 to facilitate the discharge and cleaning of sludge and reduce the resistance of walking.
[0028] Furthermore, such as Figure 1-5 As shown, multiple scraper blades 3 are provided, and multiple scraper blades 3 are fixed to the bottom of the support 15. The scraper blades 3 are arranged in a V-shape. A mud suction pipe 51 is fixedly connected inside the scraper blade 3. The top end of the mud suction pipe 51 is fixedly connected to the bottom end of the mud suction hose 41. An opening 52 is opened at the bottom of the mud suction hose 41. A support is fixedly connected to the bottom of the truss 11. A rope wheel 62 is rotatably connected to the bottom of the support. The steel cable 17 is installed on the rope wheel 62.
[0029] In use, multiple scrapers 3 are provided. The scrapers 3 are arranged in a V-shape, which can easily gather the sludge to the suction hose 41, thus reducing the distance the scrapers 3 need to travel for collection and facilitating the discharge of sludge. A sludge suction pipe 51 is fixedly connected inside the scraper 3. The sludge suction pipe 51 and the suction hose 41 are connected. An opening 52 is provided at the bottom of the pipe to extract the sludge from the scraper 3. A rope wheel 62 is installed on the truss 11 through a support, which is used to support and guide the steel cable 17.
[0030] Furthermore, such as Figure 1-5 As shown, guardrails 7 are fixed to both sides of the truss 11, and a walkway is installed on the top of the truss 11.
[0031] Working principle: During use, the walking wheel 14 is installed on the steel rail on the ground. The output shaft of the reduction motor 13 is connected to the walking wheel 14. The reduction motor 13 can drive the walking wheel 14 to rotate, so that the walking wheel 14 can walk on the steel rail, thereby driving the truss 11 to move. The movement of the truss 11 drives the support 15 and scraper below to move to scrape off the sludge. During use, the winch 16 is started, and the winch 16 winds up the steel cable 17, thereby lifting the support 15 upward through the steel cable 17. The support 15 drives the scraper 3 at the bottom to move upward, thereby adjusting the height of the scraper 3, so as to easily adjust the thickness of the scraped sludge. For high-density sludge, it can be scraped in multiple layers to reduce scraping resistance.
[0032] During adjustment, the guide post 21 and the sliding seat 22 are slidably connected, thereby guiding the up-and-down movement of the support 15. This allows the scraper 3 to move and scrape away sludge during movement. In use, the sludge screw pump 42 is started, with the bottom end of the suction hose 41 positioned above the scraper 3. A negative pressure is then created above the scraper 3 through the suction hose 41, using this negative pressure to extract the sludge scraped by the scraper 3. The sludge is then pumped out by the sludge screw pump 42 for easy discharge and cleaning, and to reduce... To reduce the resistance to movement, multiple scrapers 3 are provided during use. The scrapers 3 are arranged in a V-shape, which can easily gather sludge towards the suction hose 41, thereby reducing the distance the scrapers 3 need to travel for collection and facilitating the discharge of sludge. A sludge suction pipe 51 is fixedly connected inside the scraper 3, and the sludge suction pipe 51 is connected to the suction hose 41. An opening 52 is provided at the bottom of the pipe 51 to extract sludge from the scraper 3. A rope wheel 62 is installed on the truss 11 through a support, which is used to support and guide the steel cable 17.
[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A sludge scraping device for a sedimentation tank, comprising a truss (11); both ends of the truss (11) are fixedly connected to a base (12), a plurality of wheels (14) are rotatably connected to the base (12), a reduction motor (13) is fixedly connected to the truss (11), and the output end of the reduction motor (13) is fixedly connected to the wheels (14), characterized in that: A winch (16) is fixed to the side of the truss (11), a steel cable (17) is installed on the winch (16), a bracket (15) is fixed to the bottom end of the steel cable (17), the bracket (15) is located below the truss (11), a scraper (3) is installed at the bottom of the truss (11), and a support assembly is installed between the truss (11) and the bracket (15).
2. A device for scraping sludge from a sedimentation basin according to claim 1, characterized in that The support assembly includes multiple guide posts (21) and sliding seats (22). The multiple guide posts (21) are fixed to the bottom of the truss (11), and the sliding seats (22) are fixed to the top of the bracket (15) and the corresponding positions of the guide posts (21). Through holes are opened at the corresponding positions of the sliding seats (22) and the guide posts (21), and the guide posts (21) pass through the through holes and are slidably connected to them.
3. A sludge scraper for a sedimentation basin according to claim 2, characterised in that: A sludge suction hose (41) is fixedly connected to the side of the bracket (15), the bottom end of the sludge suction hose (41) is located above the scraper (3), and a sludge screw pump (42) is fixedly connected to the bottom of the truss (11), the suction end of the sludge screw pump (42) and the sludge suction hose (41) are fixedly connected.
4. A sludge scraper for a sedimentation basin according to claim 3, characterised in that: Multiple scrapers (3) are provided, and multiple scrapers (3) are fixed to the bottom of the bracket (15). The scrapers (3) are arranged in a V-shape.
5. A sludge scraper for a sedimentation basin according to claim 4, characterised in that: The scraper (3) is internally fixed with a mud suction pipe (51), the top end of the mud suction pipe (51) is fixedly connected to the bottom end of the mud suction hose (41), and the bottom of the mud suction hose (41) has an opening (52).
6. A sludge scraper for a sedimentation basin according to claim 5, characterised in that: The bottom of the truss (11) is fixedly connected to a support, and the bottom of the support is rotatably connected to a rope wheel (62), and the steel cable (17) is installed on the rope wheel (62).