一种多层剪切腔真空均质乳化装置

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By designing a multi-layer shear chamber vacuum homogenizing emulsifier, and utilizing components such as a rotating disk, stirring blades, stirring plates, and screw rod, combined with vacuum pumping and sealing design, the problem of low efficiency caused by the single stirring method in existing emulsification equipment is solved, achieving efficient emulsification and stable transmission.

CN224506779UActive Publication Date: 2026-07-17南通奥亚精密机械制造有限公司

Patent Information

Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner: 南通奥亚精密机械制造有限公司
Filing Date: 2025-04-29
Publication Date: 2026-07-17

AI Technical Summary

Technical Problem

The existing emulsification equipment uses a relatively simple stirring method, resulting in long emulsification operation time and low efficiency.

Method used

The multi-layer shear chamber vacuum homogenizing emulsifier uses a combination of power and driven mechanisms, including a rotating disk, stirring blades, stirring plates, and screw rods, to achieve various stirring and shearing methods. Combined with vacuum pumping and sealing design, it improves emulsification efficiency.

Benefits of technology

By employing various mixing and shearing methods, the mixing efficiency of the emulsified materials is significantly improved, the stability and sealing of the gear transmission are enhanced, and the emulsification time is shortened.

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Abstract

本实用新型公开了一种多层剪切腔真空均质乳化装置，涉及乳化技术领域，包括乳化桶和密封盖，所述密封盖与乳化桶滑动连接，所述密封盖的中部设置有动力机构和从动机构，所述动力机构包括转动盘和动力轴，所述转动盘的表面转动连接有转动轴，所述转动轴的表面固定连接有搅拌叶和搅拌板，所述从动机构包括从动轴、螺旋杆和连动套管，该多层剪切腔真空均质乳化装置，通过密封盖与乳化桶，对乳化材料进行存储，通过动力轴控制转动轴转动，带动搅拌叶和搅拌板旋转，带动乳化桶内部材料循环流动，同时控制乳化桶内部材料进行轴向旋转混合，通过螺旋杆旋转，对乳化桶内部材料进行剪切，通过多种方式对材料进行搅拌、剪切和混合，提高材料乳化效率。

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Claims

1. A multi-layer shear cavity vacuum homogenizing emulsifying device comprising an emulsifying barrel (1) and a sealing cover (2), characterized in that: The sealing cap (2) is slidably connected to the emulsifying tank (1). A power mechanism (4) and a driven mechanism (5) are provided in the middle of the sealing cap (2). The power mechanism (4) includes a rotating disk (401) and a power shaft (406). The rotating disk (401) is rotatably connected to the emulsifying tank (1), and the power shaft (406) is rotatably connected to the rotating disk (401). A rotating shaft (402) is rotatably connected to the surface of the rotating disk (401). The surface is fixedly connected with stirring blades (403) and stirring plate (404). The driven mechanism (5) includes a driven shaft (501), a screw rod (503) and a connecting sleeve (509). The driven shaft (501) is rotatably connected to the rotating disk (401). The connecting sleeve (509) is sleeved outside the power shaft (406). The top of the connecting sleeve (509) is rotatably connected to the sealing cover (2), and the bottom of the connecting sleeve (509) is fixedly connected to the rotating disk (401).

2. The multi-layer shear chamber vacuum homogenizing emulsifier according to claim 1, characterized in that: The bottom of the rotating disk (401) is fixedly connected to a protective cover (408), and the rotating shaft (402) is rotatably connected to the protective cover (408). The inside of the protective cover (408) is rotatably connected to a linkage gear (405), and both the rotating shaft (402) and the power shaft (406) are meshed with the linkage gear (405).

3. A multi-layer shear chamber vacuum homogenization emulsification device according to claim 1, characterized in that: The surface of the sealing cover (2) is fixedly connected to a motor (407), and the output end of the motor (407) is fixedly connected to a power shaft (406). The surface of the sealing cover (2) is fixedly connected to a connecting buckle (3), and the connecting buckle (3) is engaged with the emulsifying tank (1).

4. The multi-layer shear chamber vacuum homogenization emulsification device according to claim 1, characterized in that: A connecting rod (502) is fixedly connected to the surface of the driven shaft (501), and a screw rod (503) is fixedly connected to the connecting rod (502).

5. The multi-layer shear chamber vacuum homogenization emulsification device according to claim 1, characterized in that: A toothed ring (505) is fixedly connected inside the sealing cover (2), and a transmission gear (504) is fixedly connected to the top of the driven shaft (501), and the transmission gear (504) meshes with the toothed ring (505).

6. A multi-layer shear chamber vacuum homogenization emulsification device according to claim 1, characterized in that: A power gear (506) is fixedly connected to the surface of the power shaft (406), a driven gear (508) is fixedly connected to the top end of the linkage sleeve (509), and a differential gear (507) is rotatably connected to the surface of the sealing cover (2), and both the power gear (506) and the driven gear (508) are meshed with the differential gear (507).

7. A multi-layer shear chamber vacuum homogenization emulsification device according to claim 6, characterized in that: The differential gear (507) is covered with a dust cover (510), which is fixedly connected to the sealing cover (2), and the differential gear (507) is rotatably connected to the dust cover (510).