An apparatus for preparing an aerogel coating
By designing an aerogel coating preparation device with a stirring shaft scraper and a circulating pump, the problem of coating sedimentation was solved, and uniform mixing and efficient collection of the coating were achieved, thus improving the preparation effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIAYUN NEW MATERIALS (XUZHOU) CO LTD
- Filing Date
- 2025-08-04
- Publication Date
- 2026-07-17
AI Technical Summary
Existing aerogel coating preparation devices are not convenient for circulating and transporting the coating at the bottom of the tank, which leads to easy sedimentation of the coating and affects the preparation effect.
An aerogel coating preparation device was designed, which includes a stirring shaft, a scraper, and a circulation pump. The stirring shaft drives the scraper to scrape the inner wall, the circulation pump realizes the circulation and delivery of the coating, and the limiting plate controls the discharge direction of the coating to ensure uniform mixing of the coating and reduce sedimentation.
It achieves uniform mixing of coatings and reduces sedimentation, improves preparation results, ensures that coatings do not adhere to the inner wall of the tank, and enables dual-station material collection.
Smart Images

Figure CN224506915U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aerogel material preparation technology, specifically to an aerogel coating preparation device. Background Technology
[0002] Aerogel is a novel material with a nanoporous network structure, characterized by extremely low density, high specific surface area, excellent thermal insulation performance, and good adsorption properties. It has broad application prospects in aerospace, building energy conservation, and heat dissipation of electronic devices. However, the preparation of aerogel materials requires multiple processes, such as sol-geling and drying. To ensure the sol-geling effect of aerogel, it is particularly important to develop an aerogel coating preparation device.
[0003] A device for preparing an aqueous nano-aerogel thermal insulation and damping coating, referenced in announcement number CN213824284U, includes a tank containing a coating scraping mechanism. The coating scraping mechanism comprises an inner support frame in a ring shape and a cylinder. The cylinder is fixed to the top outer wall of the tank. The inner support frame is located inside the tank, and its inner wall is connected to a telescopic rod extending into the tank from the cylinder for vertical movement. Multiple scraper assemblies are arranged in a ring around the center of the inner support frame on its outer side. This device, by installing coating scraping components inside the tank, can scrape off residual coating on the inner wall of the tank after discharge, avoiding resource waste caused by residual coating adhering to the inner wall and being unable to be collected. However, while this device can be applied effectively, it is generally not convenient for circulating and transporting the coating at the bottom of the tank, leading to sedimentation and affecting the preparation effect of the aerogel material. Further improvements are needed. Utility Model Content
[0004] The purpose of this invention is to provide an aerogel coating preparation device to solve the problem that although the device proposed in the background art can be applied well, it is usually not convenient to circulate and transport the coating at the bottom of the tank, which makes the coating prone to sedimentation at the bottom of the tank, thus affecting the preparation effect of aerogel materials.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an aerogel coating preparation device, comprising a U-shaped frame, a base fixedly installed at the top of the U-shaped frame, a support seat bolted to one side of the top of the base, a preparation tank at the top of the support seat, a tank opening on one side of the top of the preparation tank, a first motor installed at the center of the top of the preparation tank, a stirring shaft at the center of the inside of the preparation tank, the top of the stirring shaft extending to the outside of the preparation tank and connected to the bottom of the first motor, stirring blades installed at the bottom of the stirring shaft, a circulation pump installed at the top of the base on one side of the support seat, a first pump pipe installed at one end of the circulation pump, the end of the first pump pipe away from the circulation pump extending to the bottom of the preparation tank, a second pump pipe installed at the other end of the circulation pump, the end of the second pump pipe away from the circulation pump communicating with the outer wall of the upper end of the preparation tank, a stand provided on one side of the bottom of the U-shaped frame, a control panel installed at the top of the stand, and the output terminal of the microcontroller inside the control panel electrically connected to the input terminal of the first motor and the circulation pump respectively.
[0006] Preferably, heating blocks are installed on both sides of the bottom of the preparation tank. The input end of the heating block is electrically connected to the output end of the microcontroller inside the control panel. A temperature meter is installed on the upper end of the surface of the preparation tank. The output end of the temperature meter is electrically connected to the input end of the microcontroller inside the control panel. The temperature meter is set to monitor the temperature inside the preparation tank.
[0007] Preferably, connecting rods are provided on both outer walls of the upper end of the stirring shaft, and a scraper is installed on the end of the connecting rod away from the stirring shaft. The outer wall of the scraper contacts the inner wall of the preparation tank. The scraper is designed to scrape and clean the inner wall of the preparation tank.
[0008] Preferably, a discharge body is provided on one side of the bottom end of the base, and a valve pipe is provided at the center of the top of the discharge body. The top end of the valve pipe is connected to the bottom end of the preparation tank. The valve pipe is provided to discharge the aerogel material inside the preparation tank.
[0009] Preferably, two collection boxes are installed at the bottom of the U-shaped frame below the discharge machine body, a rotating shaft is rotatably installed on the inner wall of the discharge machine body, and a limiting plate is installed on the outer wall of the rotating shaft. The discharge direction of the aerogel material is controlled by setting the limiting plate.
[0010] Preferably, a second motor is installed on the surface of the discharge machine body. The input end of the second motor is electrically connected to the output end of the microcontroller inside the control panel. One end of the second motor extends into the interior of the discharge machine body and is connected to one end of the rotating shaft. The second motor is configured to drive the limiting plate to rotate via the rotating shaft.
[0011] Compared with the prior art, the beneficial effects of this utility model are: the aerogel coating preparation device not only ensures the preparation effect of aerogel coating when the preparation device is used, but also reduces the phenomenon of aerogel coating adhering to the inner wall of the preparation tank, and achieves the purpose of easy dual-station feeding and collection of aerogel coating.
[0012] (1) By starting the circulation pump, the aerogel coating at the bottom of the preparation tank is transported to the upper part of the preparation tank through the second pump pipe via the first pump pipe. The aerogel coating inside the preparation tank is stirred in a circulating manner, which can effectively reduce the phenomenon of sedimentation of the aerogel coating at the bottom of the preparation tank, thereby ensuring the preparation effect of the aerogel coating when the preparation device is used.
[0013] (2) The scraper is installed and connected to the stirring shaft by the connecting rod. When the stirring shaft rotates, the stirring shaft will drive the scraper to rotate through the connecting rod. Since the outer wall of the scraper is in contact with the inner wall of the preparation tank, the scraper will scrape and clean the inner wall of the preparation tank, thereby reducing the phenomenon of aerogel coating adhering to the inner wall of the preparation tank.
[0014] (3) By opening the valve on the outer wall of the valve tube, the aerogel coating inside the preparation tank falls into the discharge machine body through the valve tube. Due to the setting of the second motor, the limiting plate is driven by the rotating shaft to rotate slightly inside the discharge machine body. When the top of the limiting plate abuts against the inner wall of the left side of the discharge machine body, the aerogel coating is discharged into the collection box on the right side through the opening on the right side of the bottom of the discharge machine body. When the top of the limiting plate abuts against the inner wall of the right side of the discharge machine body, the aerogel coating is discharged into the collection box on the left side through the opening on the left side of the bottom of the discharge machine body. This achieves the purpose of easy dual-station feeding and collection of aerogel coating. Attached Figure Description
[0015] Figure 1 This is a front view schematic diagram of the appearance structure of this utility model;
[0016] Figure 2 This is a frontal cross-sectional view of the present invention.
[0017] Figure 3 This is a top view schematic diagram of the preparation tank of this utility model;
[0018] Figure 4 This is a cross-sectional structural diagram of the material discharge machine body of this utility model.
[0019] In the diagram: 1. U-shaped frame; 2. Base; 3. Support base; 4. Preparation tank; 5. First motor; 6. Tank opening; 7. Temperature gauge; 8. Circulating pump; 9. First pump pipe; 10. Second pump pipe; 11. Discharge machine body; 12. Second motor; 13. Collection box; 14. Vertical frame; 15. Control panel; 16. Stirring shaft; 17. Stirring blades; 18. Connecting rod; 19. Scraper; 20. Heating block; 21. Valve pipe; 22. Rotating shaft; 23. Limiting plate. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0021] Please see Figure 1-4 An embodiment of this utility model is provided: an aerogel coating preparation device, including a U-shaped frame 1, a base 2 fixedly installed at the top of the U-shaped frame 1, a discharge machine body 11 provided on one side of the bottom end of the base 2, a valve pipe 21 provided at the center of the top of the discharge machine body 11, and the top end of the valve pipe 21 connected to the bottom end of the preparation tank 4.
[0022] During use, the valve pipe 21 is used to discharge the aerogel material inside the preparation tank 4.
[0023] Two collection boxes 13 are installed at the bottom of the U-shaped frame 1 below the discharge machine body 11. A rotating shaft 22 is rotatably installed on the inner wall of the discharge machine body 11, and a limit plate 23 is installed on the outer wall of the rotating shaft 22.
[0024] In use, the limiting plate 23 is set to control the discharge direction of the aerogel material;
[0025] A second motor 12 is mounted on the surface of the discharge machine body 11. The input end of the second motor 12 is electrically connected to the output end of the microcontroller inside the control panel 15. One end of the second motor 12 extends into the interior of the discharge machine body 11 and is connected to one end of the rotating shaft 22.
[0026] In use, the second motor 12 is set so that the limiting plate 23 can be driven to rotate via the rotating shaft 22;
[0027] A support base 3 is bolted to one side of the top of the base 2. A preparation tank 4 is provided at the top of the support base 3. Heating blocks 20 are installed on both sides of the bottom of the preparation tank 4. The input end of the heating block 20 is electrically connected to the output end of the microcontroller inside the control panel 15. A temperature meter 7 is installed on the upper end of the surface of the preparation tank 4. The output end of the temperature meter 7 is electrically connected to the input end of the microcontroller inside the control panel 15.
[0028] During use, the temperature gauge 7 is set to monitor the temperature inside the preparation tank 4;
[0029] A can opening 6 is provided on one side of the top of the preparation tank 4. A first motor 5 is installed at the center of the top of the preparation tank 4. A stirring shaft 16 is provided at the center of the inside of the preparation tank 4. The top of the stirring shaft 16 extends to the outside of the preparation tank 4 and is connected to the bottom of the first motor 5. Connecting rods 18 are provided on both sides of the upper end of the stirring shaft 16. A scraper 19 is installed at the end of the connecting rod 18 away from the stirring shaft 16. The outer wall of the scraper 19 touches the inner wall of the preparation tank 4.
[0030] During use, the scraper 19 is used to scrape and clean the inner wall of the preparation tank 4.
[0031] A stirring blade 17 is installed at the bottom end of the stirring shaft 16. A circulation pump 8 is installed at the top of the base 2 on one side of the support seat 3. A first pump pipe 9 is installed at one end of the circulation pump 8. The end of the first pump pipe 9 away from the circulation pump 8 extends to the bottom of the preparation tank 4. A second pump pipe 10 is installed at the other end of the circulation pump 8. The end of the second pump pipe 10 away from the circulation pump 8 is connected to the outer wall of the upper end of the preparation tank 4. A stand 14 is provided on one side of the bottom of the U-shaped frame 1. A control panel 15 is installed at the top of the stand 14. The output terminal of the microcontroller inside the control panel 15 is electrically connected to the first motor 5 and the input terminal of the circulation pump 8, respectively.
[0032] In this embodiment, the raw materials for preparing the aerogel coating are first injected into the preparation tank 4 by opening the tank opening 6, and then the tank opening 6 is closed. When the first motor 5 is turned on, the first motor 5 drives the stirring blade 17 to rotate via the stirring shaft 16, thereby mixing the aerogel material inside the preparation tank 4. The heating block 20 can heat the aerogel material inside the preparation tank 4, and the temperature gauge 7 monitors the temperature inside the preparation tank 4 to adjust the power of the heating block 20. Then, by starting the circulation pump 8, the aerogel coating at the bottom of the preparation tank 4 is transported to the upper part of the preparation tank 4 through the second pump pipe 10 via the first pump pipe 9, so as to circulate and stir the aerogel coating inside the preparation tank 4, thereby effectively reducing the phenomenon of sedimentation of the aerogel coating at the bottom of the preparation tank 4. Then, the scraper 19 is installed and connected to the stirring shaft 16 via the connecting rod 18. When the stirring shaft 16 rotates, the stirring shaft 16... The connecting rod 18 will drive the scraper 19 to rotate. Since the outer wall of the scraper 19 contacts the inner wall of the preparation tank 4, the scraper 19 will scrape and clean the inner wall of the preparation tank 4, thereby reducing the phenomenon of aerogel coating adhering to the inner wall of the preparation tank 4. Finally, by opening the valve on the outer wall of the valve pipe 21, the aerogel coating inside the preparation tank 4 will fall into the discharge machine body 11 through the valve pipe 21. Due to the setting of the second motor 12, it will drive the limiting plate 23 to the discharge machine via the rotating shaft 22. The body 11 rotates slightly inside. When the top of the limiting plate 23 abuts against the inner left side of the discharge machine body 11, the aerogel coating is discharged through the bottom right opening of the discharge machine body 11 into the right collection box 13. When the top of the limiting plate 23 abuts against the inner right side of the discharge machine body 11, the aerogel coating is discharged through the bottom left opening of the discharge machine body 11 into the left collection box 13. This facilitates the dual-station feeding and collection of the aerogel coating, thus completing the use of the preparation device.
Claims
1. An apparatus for preparing an aerogel coating, characterized in that: The system includes a U-shaped frame (1), with a base (2) fixedly installed at the top of the U-shaped frame (1). A support seat (3) is bolted to one side of the top of the base (2). A preparation tank (4) is provided at the top of the support seat (3). A tank opening (6) is provided on one side of the top of the preparation tank (4). A first motor (5) is installed at the center of the top of the preparation tank (4). A stirring shaft (16) is provided at the center of the interior of the preparation tank (4). The top of the stirring shaft (16) extends to the outside of the preparation tank (4) and is connected to the bottom of the first motor (5). A stirring blade (17) is installed at the bottom of the stirring shaft (16). The support seat (3) has a... A circulation pump (8) is installed at the top of the base (2). A first pump pipe (9) is installed at one end of the circulation pump (8). The end of the first pump pipe (9) away from the circulation pump (8) extends to the bottom of the preparation tank (4). A second pump pipe (10) is installed at the other end of the circulation pump (8). The end of the second pump pipe (10) away from the circulation pump (8) is connected to the outer wall of the upper end of the preparation tank (4). A stand (14) is provided on one side of the bottom of the U-shaped frame (1). A control panel (15) is installed at the top of the stand (14). The output terminal of the microcontroller inside the control panel (15) is electrically connected to the first motor (5) and the input terminal of the circulation pump (8).
2. An aerogel coating preparation apparatus according to claim 1, wherein: Heating blocks (20) are installed on both sides of the bottom of the preparation tank (4). The input end of the heating block (20) is electrically connected to the output end of the microcontroller inside the control panel (15). A temperature meter (7) is installed on the upper end of the surface of the preparation tank (4). The output end of the temperature meter (7) is electrically connected to the input end of the microcontroller inside the control panel (15).
3. The device of claim 1, wherein: Connecting rods (18) are provided on both outer walls of the upper end of the stirring shaft (16). A scraper (19) is installed on the end of the connecting rod (18) away from the stirring shaft (16). The outer wall of the scraper (19) is in contact with the inner wall of the preparation tank (4).
4. The device of claim 1, wherein: A discharge machine body (11) is provided on one side of the bottom end of the base (2), and a valve pipe (21) is provided at the center of the top of the discharge machine body (11). The top end of the valve pipe (21) is connected to the bottom end of the preparation tank (4).
5. An aerogel coating preparation apparatus according to claim 4, wherein: Two material collection boxes (13) are installed at the bottom of the U-shaped frame (1) below the discharge machine body (11). A rotating shaft (22) is rotatably installed on the inner wall of the discharge machine body (11), and a limit plate (23) is installed on the outer wall of the rotating shaft (22).
6. An aerogel coating preparation apparatus according to claim 5, wherein: The surface of the discharge machine body (11) is equipped with a second motor (12). The input end of the second motor (12) is electrically connected to the output end of the microcontroller inside the control panel (15). One end of the second motor (12) extends into the interior of the discharge machine body (11) and is connected to one end of the rotating shaft (22).