一种定容混配系统

By combining a volumetric tank and a mixing tank, and using an electronic scale and controller to precisely monitor and adjust solvent residue, the problem of substandard mixing concentration caused by solvent residue is solved, and efficient and accurate chemical mixing is achieved.

CN224506958UActive Publication Date: 2026-07-17SHANGHAI ZHICHUN SYST INTEGRATION CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI ZHICHUN SYST INTEGRATION CO LTD
Filing Date
2025-08-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing chemical mixing systems, solvents can easily remain in the pipeline due to valve delays, pipeline layout, and medium viscosity, resulting in substandard mixing concentrations. Furthermore, repeated adjustments extend the mixing cycle of the process medium, reducing the success rate.

Method used

It adopts a combination structure of a constant volume tank and a mixing tank. Through the cooperation of two electronic scales and a controller, the amount of residual solvent in the feed pipe is accurately monitored. By feeding in batches and intelligently calculating the final feed amount, the accuracy of the mixing concentration is ensured.

Benefits of technology

It reduces the number of times additional ingredients need to be added due to incorrect proportions, shortens the mixing cycle, and improves the accuracy and success rate of mixing concentration.

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Abstract

本实用新型公开了一种定容混配系统,包括混配罐、控制器和定容罐,混配罐的底部设有第一电子称,该定容罐的底部设有第二电子秤,定容罐与混配罐之间通过进料管连接,进料管上位于定容罐出料口的位置连接有第一控制阀、位于混配罐顶部的位置连接有第二控制阀,第一电子秤、第二电子秤、第一控制阀以及第二控制阀均与控制器电性连接。本实用新型中通过混配罐底部的第一电子秤与定容罐底部的第二电子秤相互配合,能准确计算出进料管内残留的溶剂剂量。定容罐采用分批次下料的方式,控制器会依据管道残留剂量的计算结果,对定容罐最后一次的下料重量进行精准核算和调整,确保最终投入混配罐的溶剂符合预设配比要求,保证了混配浓度达到标准。
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Claims

1. A constant volume compounding system comprising a compounding tank and a controller, the bottom of the compounding tank is provided with a first electronic scale, characterized in that, It also includes a volumetric tank located above the mixing tank. The bottom of the volumetric tank is equipped with a second electronic scale. The volumetric tank and the mixing tank are connected by a feed pipe. A first control valve is connected to the feed pipe at the outlet of the volumetric tank and a second control valve is connected to the top of the mixing tank. The first electronic scale, the second electronic scale, the first control valve, and the second control valve are all electrically connected to the controller.

2. The constant volume compounding system of claim 1, wherein, The outer diameter of the feed tube is 1 / 2 inch.

3. The constant volume compounding system of claim 1, wherein, The volume of the constant-volume container is 15L.

4. The constant volume compounding system of claim 1, wherein, The mixing tank has a top inlet connected to a first valve via a first pipeline, a bottom outlet with a second valve, and a third valve connected in parallel with the first valve via a branch on the first pipeline. The constant volume tank has a top inlet connected to a fourth valve via a second pipeline. The first, third, and fourth valves are all electrically connected to the controller.

5. The constant volume compounding system of claim 4, wherein, The first, third, and fourth valves are all flow valves, while the second valve is a manual valve.