一种粉末涂料自动配料系统设备

The automated batching system utilizes weight sensors and pneumatic valves for precise control, combined with vacuum dust collection and dynamic material receiving mechanisms. This solves the problems of manual operation and equipment in powder coating production, achieving precision and stability in the batching process, and improving production efficiency and environmental protection.

CN224506981UActive Publication Date: 2026-07-17ANHUI SUNROAD ENVIRONMENT PROTECTIVE NEW MATERIALS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI SUNROAD ENVIRONMENT PROTECTIVE NEW MATERIALS
Filing Date
2025-08-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing powder coating production, the batching process suffers from low precision and efficiency due to manual operation, while semi-automatic equipment requires manual intervention and is difficult to achieve precise quantitative mixing of various raw materials.

Method used

The system employs an automatic batching system, including a feeding mechanism and a dynamic receiving mechanism. It utilizes weight sensors and pneumatic valves for precise monitoring and control, combined with a vacuum dust collection mechanism to purify the environment. The dynamic receiving mechanism enables automated material receiving, and the efficient mixing mechanism facilitates the mixing of multiple materials.

Benefits of technology

It achieves precision and stability in powder coating formulation, improves production efficiency, enhances the working environment, and meets environmental protection production requirements.

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Abstract

本实用新型公开了一种粉末涂料自动配料系统设备,涉及粉末涂料生产设备技术领域,包括支撑台,所述支撑台的上端固定安装有支撑架板,所述支撑台的前端安装有控制系统,所述支撑架板的上端设置有供料机构,所述支撑架板的内部设置有动态接料机构。本实用新型,通过在盛料斗下方的重量传感器,可实时精准监测物料重量,结合控制系统,实现对第一气动阀门的精确控制,确保配料精度;盛料斗上端的密封盖有效防止物料受潮、污染及粉尘逸散;真空吸尘机构在高效混合机构进料阶段提前吸附扬尘,并在混合过程中持续工作,将工作环境中的粉尘含量控制在较低水平,改善车间作业环境,保障操作人员健康,符合环保生产要求。
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Claims

1. A powder coating automatic dosing system apparatus comprising a support table (1), characterized in that: The upper end of the support platform (1) is fixedly installed with a support frame plate (11), the front end of the support platform (1) is equipped with a control system (12), the upper end of the support frame plate (11) is provided with a feeding mechanism (2), and the inside of the support frame plate (11) is provided with a dynamic receiving mechanism (3). The feeding mechanism (2) includes a fixed base (21), and multiple sets of hoppers (22) are installed through the upper end of the fixed base (21). A connecting frame plate (23) is fixedly installed on the lower surface of each set of hoppers (22). A weight sensor (25) is installed through the lower end of each set of connecting frame plates (23). A first pneumatic valve (24) is fixedly installed at the lower opening of each set of weight sensors (25).

2. An automatic powder coating dispensing system apparatus according to claim 1, wherein: Each of the hoppers (22) is equipped with a detachable sealing cover (26) at the top, and the outer wall of the fixed seat (21) is fixed to the inner wall of the support frame plate (11).

3. A powder coating automatic dosing system apparatus according to claim 2, wherein: The upper end of each set of weight sensors (25) is in contact with the lower opening of multiple sets of hoppers (22), and multiple sets of first pneumatic valves (24) and multiple sets of weight sensors (25) are all connected to the control system (12) via signals.

4. An automatic powder coating batch system apparatus according to claim 1, wherein: The dynamic receiving mechanism (3) includes a power component (31). A left-right moving component (32) is movably installed inside the support frame plate (11). A front-back moving component (33) is installed at the upper end of the two moving ends of the left-right moving component (32). A receiving cylinder (34) is installed through the upper end of the moving end of the front-back moving component (33). A second pneumatic valve (35) is fixedly installed at the lower end of the receiving cylinder (34). A first displacement sensor (36) is fixedly installed on one side of one of the moving ends of the left-right moving component (32). A second displacement sensor (37) is fixedly installed on one side of the moving end of the front-back moving component (33).

5. A powder coating automatic dosing system apparatus according to claim 4, wherein: One end of the power component (31) is fixed to one end of the support frame plate (11), and the two output ends of the power component (31) are respectively fixed to the two input ends of the left and right moving component (32).

6. A powder coating automatic dosing system apparatus according to claim 5, wherein: The power assembly (31), the forward and backward movement assembly (33), the second pneumatic valve (35), the first displacement sensor (36), and the second displacement sensor (37) are all connected to the control system (12) via signals. The receiving cylinder (34) is located below the hopper (22).

7. A powder coating automatic batching system apparatus according to claim 1, wherein: The support platform (1) is fixedly installed with a high-efficiency mixing mechanism (13) at its bottom. A vacuum cleaning mechanism (14) is installed at the top of the high-efficiency mixing mechanism (13). The vacuum cleaning end of the vacuum cleaning mechanism (14) is located obliquely above the feed inlet of the high-efficiency mixing mechanism (13). Both the high-efficiency mixing mechanism (13) and the vacuum cleaning mechanism (14) are connected to the control system (12) via signals.